Ultrasonic cutter with anti-deviation structure

Through the design of the guide structure and adjustment structure, the problem of ultrasonic cutter shift during the cutting process is solved, accurate cutting and convenient dimensional adjustment are achieved, and the stability and convenience of cutting are improved.

CN223251749UActive Publication Date: 2025-08-22HENAN LANGLI FOOD CO LTD
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Patent Information

Application Number
CN202422511136.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-22
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

Existing ultrasonic cutters are prone to shift during the cutting process, resulting in uneven cutting and losses.

Method used

The guide structure and adjustment structure are adopted. The guide structure drives the slider and connecting rod through the servo motor to improve the accuracy of cutting; the adjustment structure adjusts the cutting size by adjusting the spacing of the blocks and matching the cutting speed.

Benefits of technology

It realizes the precise cutting of ultrasonic cutter and convenient cutting size adjustment, improving the stability and convenience of cutting.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of food processing, and provides an ultrasonic cutter with an anti-deviation structure, which comprises a base, a material box is arranged on the top surface of the base, an electric push rod is arranged outside the material box on the top of the base, a bracket is arranged outside the material box on the top of the base, a shell is arranged at the top end of the bracket, and a motor is arranged on the shell. And a guide structure is arranged in the shell. The guide structure is arranged, the servo motor is started through an external power source, the servo motor operates to drive the first sliding block to move, the stability of the first sliding block and the first connecting rod in the moving process is improved through the support, the shell and the first limiting block, and the servo motor drives the tool bit to move up and down at the same time; and a second limiting block improves the precision of the cutter head in the cutting process, the precise cutting function of the device is achieved, and the stability of the ultrasonic cutter is improved.
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Description

Technical Field

[0001] The utility model relates to the field of food processing, in particular to an ultrasonic cutter with an anti-deviation structure. Background Art

[0002] Ultrasonic cutters, also known as ultrasonic cutting knives, are cutting tools that use ultrasonic vibration energy to cut. High-frequency vibrations create intense friction and heat between the cutter head and the material being cut, causing local melting or softening of the material, thereby achieving cutting. Due to the high frequency efficiency of the vibration, ultrasonic cutters can achieve high-speed cutting, improving production efficiency. At the same time, they do not produce smoke and odor during cutting, reducing pollution to the environment and harm to operators. This device is mainly used in industrial manufacturing, handicrafts and artistic creation, medical fields, beauty fields, and the food industry.

[0003] Ultrasonic cutters have been widely used in many fields. In the food processing field, they are mainly used to cut food materials such as fruits, vegetables, and meat to maintain the original flavor and nutritional value of the food. At the same time, the cutting specifications are required to be almost the same. However, the current ultrasonic cutters will cause uneven cutting if there is a slight deviation during operation, resulting in losses. Utility Model Content

[0004] The utility model aims to provide an ultrasonic cutter with an anti-deviating structure, so as to solve the defect of inaccurate cutting of the existing ultrasonic cutter.

[0005] In order to solve the above technical problems, the present utility model provides the following technical solutions: an ultrasonic cutter with an anti-drift structure, comprising a base;

[0006] The top surface of the base is provided with a material box, the outside of the top material box of the base is installed with an electric push rod, the outside of the top material box of the base is installed with a bracket, the top of the bracket is installed with a shell, and the inside of the shell is provided with a guide structure;

[0007] The guide structure includes a servo motor, a first gear, a belt, a second gear, a first special-shaped tooth, a second special-shaped tooth, a first threaded rod, a first limit block, a first slide bar, a first slider, a first connecting rod, a second slide bar, a second limit block, a disc, a second connecting rod, a third connecting rod and a cutter head. The servo motor is installed on the inner wall of the shell, and the outer wall of the extended end of the servo motor is installed with a first gear, a belt is provided on the outside of the first gear, and a second gear is provided on the inner wall of the belt away from the first gear. A first special-shaped tooth is installed on one side of the second gear, a second special-shaped tooth is provided on the outside of the first special-shaped tooth, and the second special-shaped tooth is provided on the outside of the second special-shaped tooth. A first threaded rod is installed on the inner wall of the shaped tooth, a first limit block is provided on the outside of the first threaded rod, a first sliding rod is passed through the outside of the first threaded rod inside the first limit block, a first sliding block is installed on the outside of the extended end of the first sliding rod, a first connecting rod is installed on the bottom surface of the first sliding block, a second sliding rod is passed through the bottom of the first connecting rod, a second limit block is provided on the outside of the extended end of the servo motor, a disc is installed on the outer wall of the extended end of the servo motor, a second connecting rod is installed on the outside of the disc, a third connecting rod is installed on the side of the bottom of the second connecting rod away from the disc, and a cutter head is installed on the bottom end of the third connecting rod;

[0008] An adjustment structure is installed on one side of the first connecting rod opposite to the bottom.

[0009] Preferably, the first gear is meshed with a belt, and the belt is meshed with a second gear.

[0010] Preferably, the second gear is connected to the first special-shaped tooth via a shaft, and the first threaded rod extends from one side of the second special-shaped tooth to the inside of the housing and does not interfere with or connect to the second special-shaped tooth.

[0011] Preferably, the first threaded rod is slidably connected to the first limiting block, the outer wall of the first limiting block is mounted and connected to the inner wall of the shell, and the first limiting block is slidably connected to the first sliding rod.

[0012] Preferably, both sides of the second sliding rod extend into the interior of the bracket and are not in conflict with it and are not connected thereto, and the second limiting block is installed and connected to the housing.

[0013] Preferably, the disc is connected to the second connecting rod via a shaft, the second connecting rod is connected to the third connecting rod via a shaft, and the third connecting rod passes through the interior of the second limiting block and is slidably connected thereto.

[0014] Preferably, the adjustment structure includes a mounting bracket, a third sliding rod, a storage block, a stop block, an adjustment plate, a second sliding block, a fourth sliding rod, a connecting block, a second threaded rod and a handle, one side of the mounting bracket is mounted on the bottom of the first connecting rod, the inner wall of the mounting bracket is mounted on the third sliding rod, the outside of the third sliding rod is provided with a storage block, the top of the storage block is mounted on the stop block, the outside of the stop block is provided with an adjustment plate, one side of the adjustment plate is fixed with the second sliding block, the interior of the second sliding block is penetrated by the fourth sliding rod, the side of the adjustment plate away from the second sliding block is fixed with a connecting block, the interior of the connecting block is penetrated by the second threaded rod, and the second threaded rod extends to the outside of the mounting bracket and is installed with a handle.

[0015] Preferably, the third sliding rod is slidably connected to the storage block, the storage blocks are distributed at equal intervals, the stop block is in conflict with the adjustment plate and is not connected, the second slider is slidably connected to the fourth sliding rod, the mounting frame is connected to the fourth sliding rod by bolts, and the side of the second threaded rod away from the handle is connected to the mounting frame by bolts.

[0016] The ultrasonic cutter with an anti-deviating structure provided by the utility model has the following advantages:

[0017] By providing a guide structure, the servo motor is started by an external power supply. The operation of the servo motor can drive the first slider to move. The bracket, the housing and the first limit block have the function of improving the stability of the first slider and the first connecting rod during the movement. The servo motor drives the cutter head to move up and down at the same time. The second limit block improves the accuracy of the cutter head during the cutting process, thereby realizing the device with a precise cutting function and improving the stability of the ultrasonic cutter.

[0018] By providing an adjustment structure, the spacing of the storage blocks can be adjusted by turning the handle, and the matching second special-shaped teeth can be replaced to match the moving speed of the adjustment structure with the cutting speed of the cutter head, so that the cutting size can be adjusted. The device has the function of changing the cutting size by adjusting the spacing, thereby improving the convenience of the ultrasonic cutter. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a three-dimensional schematic diagram from the first perspective of the present invention;

[0020] Figure 2 It is a partial three-dimensional schematic diagram of the utility model;

[0021] Figure 3 This is a three-dimensional schematic diagram from a second perspective of the present invention;

[0022] Figure 4 It is a three-dimensional enlarged schematic diagram of the guide structure of the utility model;

[0023] Figure 5 It is a three-dimensional schematic diagram of the adjustment structure of the utility model;

[0024] Figure 6 This is a three-dimensional exploded schematic diagram of the guide structure of the utility model.

[0025] Explanation of the reference numerals in the figure: 1. base; 2. material box; 3. electric push rod; 4. bracket; 5. housing; 6. guide structure; 601. servo motor; 602. first gear; 603. belt; 604. second gear; 605. first special-shaped tooth; 606. second special-shaped tooth; 607. first threaded rod; 608. first limit block; 609. first slide bar; 610. first slider; 611. first connecting rod; 612. second slide bar; 613. second limit block; 614. disc; 615. second connecting rod; 616. third connecting rod; 617. cutter head; 7. adjustment structure; 701. mounting bracket; 702. third slide bar; 703. storage block; 704. stop block; 705. adjustment plate; 706. second slider; 707. fourth slide bar; 708. connecting block; 709. second threaded rod; 710. handle. DETAILED DESCRIPTION

[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0027] See also Figures 1-6 The utility model provides an ultrasonic cutter with an anti-deviating structure, which includes a base 1.

[0028] Reference Figure 2 、 Figure 4 and Figure 6As shown, a material box 2 is provided on the top surface of the base 1, an electric push rod 3 is installed on the outside of the top material box 2 of the base 1, and a bracket 4 is installed on the outside of the top material box 2 of the base 1. A shell 5 is installed on the top of the bracket 4, and a guide structure 6 is provided inside the shell 5. The guide structure 6 includes a servo motor 601, a first gear 602, a belt 603, a second gear 604, a first special-shaped tooth 605, a second special-shaped tooth 606, a first threaded rod 607, a first limit block 608, a first slide bar 609, a first slider 610, a first connecting rod 611, a second slide bar 612, a second limit block 613, a disc 614, a second connecting rod 615, a third connecting rod 616 and a cutter head 617 The servo motor 601 is mounted on the inner wall of the housing 5, and the outer wall of the extended end of the servo motor 601 is mounted with a first gear 602, a belt 603 is arranged on the outside of the first gear 602, and a second gear 604 is arranged on the inner wall of the belt 603 away from the first gear 602. A first special-shaped tooth 605 is mounted on one side of the second gear 604, and a second special-shaped tooth 606 is arranged on the outside of the first special-shaped tooth 605. A first threaded rod 607 is mounted on the inner wall of the second special-shaped tooth 606, and a first limiting block 608 is arranged on the outside of the first threaded rod 607. A first sliding rod 609 is passed through the inside of the first limiting block 608 and the outside of the first threaded rod 607. The outer end of the extended end of the first sliding rod 609 is A first slider 610 is installed on the top of the servo motor 601, a first connecting rod 611 is installed on the bottom surface of the first slider 610, a second slider 612 is passed through the bottom of the first connecting rod 611, a second limit block 613 is provided on the outside of the extended end of the servo motor 601, a disc 614 is installed on the outer wall of the extended end of the servo motor 601, a second connecting rod 615 is installed on the outside of the disc 614, a third connecting rod 616 is installed on the side of the bottom of the second connecting rod 615 away from the disc 614, a cutter head 617 is installed on the bottom end of the third connecting rod 616, the first gear 602 is meshed with the belt 603, the belt 603 is meshed with the second gear 604, and the second gear 604 is meshed with the first special-shaped tooth 605 Through the axis connection, the first threaded rod 607 extends to the interior of the shell 5 away from the side of the second special-shaped tooth 606 and is not connected to it. The first threaded rod 607 is slidably connected to the first limit block 608. The outer wall of the first limit block 608 is installed and connected to the inner wall of the shell 5. The first limit block 608 is slidably connected to the first slide rod 609. Both sides of the second slide rod 612 extend to the interior of the bracket 4 and are not connected to it. The second limit block 613 is installed and connected to the shell 5. The disc 614 is connected to the second connecting rod 615 through the axis. The second connecting rod 615 is connected to the third connecting rod 616 through the axis. The third connecting rod 616 passes through the interior of the second limit block 613 and is slidably connected to it.

[0029] The servo motor 601 is started by an external power supply. The operation of the servo motor 601 can drive the first slider 610 to move. The bracket 4, the shell 5 and the first limit block 608 have the function of improving the stability of the first slider 610 and the first connecting rod 611 during the movement process. The servo motor 601 also drives the cutter head 617 to move up and down. The second limit block 613 improves the accuracy of the cutter head 617 during the cutting process, thereby realizing the device has the function of precise cutting.

[0030] Reference Figure 2 and Figure 5 As shown, an adjustment structure 7 is installed on the side opposite to the bottom of the first connecting rod 611. The adjustment structure 7 includes a mounting frame 701, a third sliding rod 702, a storage block 703, a stopper 704, an adjustment plate 705, a second slider 706, a fourth sliding rod 707, a connecting block 708, a second threaded rod 709 and a handle 710. One side of the mounting frame 701 is mounted on the bottom of the first connecting rod 611, the inner wall of the mounting frame 701 is mounted with the third sliding rod 702, the outside of the third sliding rod 702 is provided with a storage block 703, the top of the storage block 703 is mounted with a stopper 704, the outside of the stopper 704 is provided with an adjustment plate 705, and one side of the adjustment plate 705 is fixed with the second slider 706, a fourth slide bar 707 passes through the interior of the second slider 706, a connecting block 708 is fixed to the side of the adjustment plate 705 away from the second slider 706, a second threaded rod 709 passes through the interior of the connecting block 708, the second threaded rod 709 extends to the outside of the mounting frame 701 and is installed with a handle 710, the third slide bar 702 is slidably connected to the storage block 703, the storage blocks 703 are distributed at equal intervals, the stop block 704 is in conflict with the adjustment plate 705 and is not connected, the second slider 706 is slidably connected to the fourth slide bar 707, the mounting frame 701 is connected to the fourth slide bar 707 by bolts, and the second threaded rod 709 is connected to the mounting frame 701 by bolts on the side away from the handle 710.

[0031] By turning the handle 710, the spacing of the placement blocks 703 can be adjusted, and the matching second special-shaped teeth 606 can be replaced to match the moving speed of the adjustment structure 7 with the cutting speed of the cutter head 617, so that the cutting size can be adjusted, realizing the function of the device to change the cutting size by adjusting the spacing.

[0032] In summary, if Figures 1-6As shown, when the ultrasonic cutter is in use, the handle 710 is rotated, and the handle 710 drives the second threaded rod 709 to rotate, and the second threaded rod 709 drives the connecting block 708 to move, and the connecting block 708 drives the adjustment plate 705 to move, and at the same time drives the second slider 706 to slide outside the fourth slider 707. During the movement of the adjustment plate 705, the stop block 704 is driven to slide inside it, and at the same time drives the storage block 703 to slide outside the third slider 702, so that the spacing of the storage blocks 703 can be adjusted. After adjusting to the required spacing, the handle 710 is stopped, and a control panel is provided on the top surface of the base 1. The electric push rod 3 and the servo motor 601 are started, and the servo motor 601 drives the first gear 602 and the disc 614 to rotate. The first gear 602 drives the second gear 604 to rotate through the belt 603, and the second gear 604 drives the first special-shaped tooth 605 to rotate through the shaft, and the first special-shaped tooth 605 drives the second special-shaped tooth The shaped teeth 606 rotate intermittently, and the second special-shaped teeth 606 drive the first threaded rod 607 to rotate. The first threaded rod 607 drives the first slider 610 to move outside the first slider 609. The first slider 610 drives the first connecting rod 611 to move outside the second slider 612. The first connecting rod 611 drives the mounting bracket 701 to move. The disc 614 drives the second connecting rod 615 to move during the rotation process. The second connecting rod 615 drives the third connecting rod 616 to slide up and down inside the second limit block 613. The third connecting rod 616 drives the cutter head 617 to move up and down in the gap of the placement block 703, thereby cutting the raw materials on the top surface of the placement block 703. The working time of the timing electric push rod 3 is interspersed with the cutting time of the cutter head 617. When the raw materials are cut, the cutter head 617 is in the process of rising. The electric push rod 3 pushes the material so that the finished product passes through the gap of the placement block 703 and falls into the inside of the material box 2.

[0033] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An ultrasonic cutter with an anti-deviating structure, comprising a base (1); Its characteristics are: A material box (2) is provided on the top surface of the base (1), an electric push rod (3) is installed on the outside of the material box (2) on the top of the base (1), a bracket (4) is installed on the outside of the material box (2) on the top of the base (1), a shell (5) is installed on the top of the bracket (4), and a guide structure (6) is provided inside the shell (5); The guide structure (6) includes a servo motor (601), a first gear (602), a belt (603), a second gear (604), a first special-shaped tooth (605), a second special-shaped tooth (606), a first threaded rod (607), a first limit block (608), a first slide bar (609), a first slider (610), a first connecting rod (611), a second slide bar (612), a second limit block (613), a disk (614), a second connecting rod (615), a third connecting rod (616), and a plurality of guides. ) and a cutter head (617), the servo motor (601) is mounted on the inner wall of the housing (5), the outer wall of the extended end of the servo motor (601) is mounted with a first gear (602), a belt (603) is arranged on the outside of the first gear (602), a second gear (604) is arranged on the inner wall of the belt (603) away from the first gear (602), a first special-shaped tooth (605) is mounted on one side of the second gear (604), and a first special-shaped tooth (605) is arranged on the outside of the first special-shaped tooth (605). A second special-shaped tooth (606) is provided, and a first threaded rod (607) is installed on the inner wall of the second special-shaped tooth (606). A first limiting block (608) is provided on the outside of the first threaded rod (607). A first sliding rod (609) is passed through the inside of the first limiting block (608) and the outside of the first threaded rod (607). A first slider (610) is installed on the outside of the extended end of the first slider (609). A first connecting rod (611) is installed on the bottom surface of the first slider (610). A second sliding rod (612) passes through the bottom of the connecting rod (611), a second limiting block (613) is provided on the outside of the extended end of the servo motor (601), a disc (614) is installed on the outer wall of the extended end of the servo motor (601), a second connecting rod (615) is installed on the outside of the disc (614), a third connecting rod (616) is installed on the side of the bottom of the second connecting rod (615) away from the disc (614), and a cutter head (617) is installed on the bottom end of the third connecting rod (616); An adjustment structure (7) is installed on the side opposite to the bottom of the first connecting rod (611).

2. The ultrasonic cutter with an anti-drift structure according to claim 1, characterized in that: The first gear (602) is meshedly connected to a belt (603), and the belt (603) is meshedly connected to a second gear (604).

3. The ultrasonic cutter with an anti-drift structure according to claim 1, characterized in that: The second gear (604) is connected to the first special-shaped tooth (605) via a shaft, and the first threaded rod (607) extends to the inside of the housing (5) away from the side of the second special-shaped tooth (606) and is not in contact with the second special-shaped tooth (606).

4. The ultrasonic cutter with an anti-drift structure according to claim 1, characterized in that: The first threaded rod (607) is slidably connected to the first limit block (608), the outer wall of the first limit block (608) is mounted and connected to the inner wall of the housing (5), and the first limit block (608) is slidably connected to the first sliding rod (609).

5. The ultrasonic cutter with an anti-deviating structure according to claim 1, characterized in that: Both sides of the second sliding rod (612) extend to the interior of the bracket (4) and are not in contact with it and are not connected thereto, and the second limiting block (613) is installed and connected to the housing (5).

6. The ultrasonic cutting knife with an anti-drift structure according to claim 1, characterized in that: The disc (614) is connected to the second connecting rod (615) via a shaft, the second connecting rod (615) is connected to the third connecting rod (616) via a shaft, and the third connecting rod (616) passes through the interior of the second limiting block (613) and is slidably connected thereto.

7. The ultrasonic cutter with an anti-drift structure according to claim 1, characterized in that: The adjustment structure (7) comprises a mounting frame (701), a third slide bar (702), a storage block (703), a stop block (704), an adjustment plate (705), a second slider (706), a fourth slide bar (707), a connecting block (708), a second threaded rod (709) and a handle (710). One side of the mounting frame (701) is mounted on the bottom of the first connecting bar (611). The inner wall of the mounting frame (701) is mounted with a third slide bar (702). The outer side of the third slide bar (702) is provided with a storage block (703). The storage block ( A stopper (704) is installed at the top of the stopper (704), an adjustment plate (705) is provided on the outside of the stopper (704), a second slider (706) is fixed on one side of the adjustment plate (705), a fourth slide bar (707) is passed through the inside of the second slider (706), a connecting block (708) is fixed on the side of the adjustment plate (705) away from the second slider (706), a second threaded rod (709) is passed through the inside of the connecting block (708), and the second threaded rod (709) extends to the outside of the mounting frame (701) and is installed with a handle (710).

8. The ultrasonic cutting knife with an anti-deviating structure according to claim 7, characterized in that: The third slide bar (702) is slidably connected to the storage block (703), and the storage blocks (703) are distributed at equal intervals. The stop block (704) is not connected to the adjustment plate (705). The second slider (706) is slidably connected to the fourth slide bar (707). The mounting frame (701) is connected to the fourth slide bar (707) by bolts. The second threaded rod (709) is connected to the mounting frame (701) by bolts on a side away from the handle (710).