Potato slicing equipment
By designing potato slice equipment for brackets, slice mechanisms and feeding mechanisms, the problems of unstable and inconsistent slice thickness are solved, and the uniformity and automated production of potato slices are achieved, and the production efficiency and product quality are improved.
Patent Information
- Application Number
- CN202422648298.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing potato slicer equipment has problems such as unstable, incoherent slice thickness and low degree of automation, which affects product quality and production efficiency.
A potato slicer equipment including a bracket, a slicer mechanism and a feeding mechanism was designed. The cutting knife and a conveying dragon were used to drive the cutting knife and a conveying dragon to achieve uniform cutting and stable feeding of potatoes. Material transport is optimized through temporary storage hoppers and monitoring parts to ensure consistency and consistency of slice thickness.
It improves the uniformity and production efficiency of slices, reduces labor costs, ensures the degree of automation of slice equipment, and improves product quality.
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Figure CN223251784U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slicing equipment, in particular to a potato slicing equipment. Background Art
[0002] In the process of making potato chips, the whole potato needs to be processed into slices. In order to reduce labor intensity and improve processing efficiency, a potato slicer is often used to process the potato slices.
[0003] The most commonly used potato slicing equipment currently uses a feeding mechanism and a blocking mechanism to allow potatoes to extend into a processing box to a certain length, and then uses a cutter to cut the potatoes to complete the production of potato slices. However, there is definitely a difference in the thickness of potato slices used to make potato chips and the thickness of potato slices used as hot pot dishes.
[0004] There are at least the following technical problems in traditional potato slicing equipment:
[0005] 1. Unstable slice thickness: Traditional equipment cannot ensure consistent slice thickness each time, resulting in inconsistent performance of the final product during the cooking process.
[0006] 2. Inconsistent slicing: Due to the inaccurate coordination of the feeding and slicing mechanisms, inconsistent slicing is likely to occur, affecting the overall quality of the product.
[0007] 3. Low degree of automation: Most existing equipment relies on manual operation, and the degree of automation is not high, resulting in low production efficiency and high labor costs. Utility Model Content
[0008] In order to solve the problems of low efficiency, discontinuous slicing and unstable slicing thickness in the prior art, the present application provides a potato slicing device.
[0009] In order to achieve the above-mentioned purpose, the technical solution adopted in the present application is: a potato slicing device, comprising: a bracket; a slicing mechanism, the slicing mechanism comprising a protective shell, a cutting knife and a driving motor arranged on the bracket, the cutting knife is rotatably arranged in the protective shell, the driving motor is arranged on the bracket, the output end of the driving motor is connected to the cutting knife, and a feeding port for inputting potatoes to be cut is provided on the protective shell; a feeding mechanism, the feeding mechanism comprising a material guide barrel and a conveying auger, the material guide barrel is connected to the protective shell, and the output end of the material guide barrel is connected to the feed port, the conveying auger is rotatably arranged in the material guide barrel, and a loading port is provided at the end of the material guide barrel away from the protective shell.
[0010] In some embodiments of the present invention, a temporary storage hopper is provided on the feed port, and the temporary storage hopper includes a tapered portion and a straight cylindrical portion, and the tapered portion and the straight cylindrical portion are integrally formed.
[0011] In some embodiments of the present invention, the protective shell includes a bottom groove and a cover, the cover is disposed on the mouth of the bottom groove, and the cover is hinged to the side wall of the bottom groove.
[0012] In some embodiments of the present invention, the above-mentioned cutting knife includes a blade, a handle, a knife seat and a rotating shaft. The knife seat is arranged on the bracket, the rotating shaft is rotatably arranged in the knife seat, the blade is arranged on the knife handle, and an installation groove is opened at one end of the rotating shaft located in the protective shell. The knife handle can be extended into the installation groove, and a locking screw for fixing the knife handle is provided on the rotating shaft.
[0013] In some embodiments of the present invention, a driving member for driving the conveying auger to rotate is provided on the material guide cylinder, and an output end of the driving member is connected to the conveying auger.
[0014] In some embodiments of the present invention, a speed reducer is provided between the output end of the driving member and the conveying auger.
[0015] In some embodiments of the present invention, the protective shell is provided with a water discharge pipe for flushing the protective shell, and a control valve is connected in series to the water discharge pipe.
[0016] In some embodiments of the present invention, a monitoring component for monitoring the position of materials is provided on the temporary storage hopper.
[0017] Beneficial effects:
[0018] The utility model provides a potato slicing device, comprising: a bracket; a slicing mechanism, the slicing mechanism comprising a protective shell, a cutting knife and a driving motor arranged on the bracket, the cutting knife rotatably arranged in the protective shell, the driving motor being arranged on the bracket, the output end of the driving motor being connected to the cutting knife, and the protective shell being provided with a feed port for inputting potatoes to be cut; a feeding mechanism, the feeding mechanism comprising a material guide barrel and a conveying auger, the material guide barrel being connected to the protective shell, and the output end of the material guide barrel being connected to the feed port, the conveying auger being rotatably arranged in the material guide barrel, and a loading port being provided at the end of the material guide barrel away from the protective shell. The bracket is used to lift, support and install the slicing mechanism and the feeding mechanism, so that the feeding mechanism and the slicing mechanism work together, thereby stably feeding and slicing the potatoes. The slicing mechanism is used to slice the potatoes conveyed by the feeding mechanism, so as to facilitate uniform cutting of the potatoes. The feeding mechanism feeds the potatoes to be cut at a uniform speed in the guide barrel through the conveying auger, thereby facilitating the potatoes to move evenly toward the cutting knife, thereby obtaining potato slices with uniform thickness and improving the uniformity of the potatoes after cutting.
[0019] Therefore, the potato slicing device can transport the potatoes to be cut at a uniform speed in the guide barrel through the conveying auger in the feeding mechanism, thereby improving the efficiency of potato slicing and ensuring the slicing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without paying any creative labor.
[0021] Figure 1 This is a schematic diagram of the structure of the embodiment of the present application Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the internal structure of the guide barrel of an embodiment of the present application;
[0023] Figure 3 This is a schematic diagram of the slicing mechanism structure of an embodiment of the present application;
[0024] Figure 4 This is a schematic diagram of the structure of the embodiment of the present application Figure 2 ;
[0025] Figure 5 for Figure 4 A partial enlarged view of point A in the middle.
[0026] In the figure: 1- bracket; 2- slicing mechanism; 201- protective shell; 2011- bottom groove; 2012- cover; 202- cutting knife; 2021- blade; 2022- knife handle; 2023- knife seat; 2024- rotating shaft; 203- driving motor; 3- feeding mechanism; 301- guide barrel; 302- conveying auger; 4- feeding port; 5- temporary storage hopper; 501- conical part; 502- straight cylinder part; 6- locking screw; 7- driving part; 8- reducer; 9- unloading water pipe; 10- monitoring part. DETAILED DESCRIPTION
[0027] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0028] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without making any creative efforts shall fall within the scope of protection of the present application.
[0029] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0030] In the description of this application, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the accompanying drawings, or the orientation or position relationship in which the product of the application is usually placed when in use. It is only for the convenience of describing this application and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation. Therefore, it cannot be understood as a limitation on this application. In addition, if the terms "first", "second", etc. appear in the description of this application, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance.
[0031] Furthermore, the use of terms such as "horizontal" and "vertical" in the description of this application does not necessarily imply that a component must be absolutely horizontal or suspended, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical" and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.
[0032] It should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood broadly. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. A person of ordinary skill in the art will understand the specific meanings of the above terms in this application based on the specific circumstances.
[0033] Example
[0034] Please refer to Figure 1-Figure 5 The present embodiment provides a potato slicing device, comprising: a bracket 1; a slicing mechanism 2, the slicing mechanism 2 comprising a protective shell 201, a cutting knife 202 and a driving motor 203 arranged on the bracket 1, the cutting knife 202 being rotatably arranged in the protective shell 201, the driving motor 203 being arranged on the bracket 1, the output end of the driving motor 203 being connected to the cutting knife 202, and a feeding port 4 for inputting potatoes to be cut being opened on the protective shell 201; a feeding mechanism 3, the feeding mechanism 3 comprising a material guide barrel 301 and a conveying auger 302, the material guide barrel 301 being connected to the protective shell 201, and the output end of the material guide barrel 301 being communicated with the feeding port 4, the conveying auger 302 being rotatably arranged in the material guide barrel 301, and a loading port being opened on the end of the material guide barrel 301 away from the protective shell 201.
[0035] In this embodiment, the bracket 1 is used to lift, support and install the slicing mechanism 2 and the feeding mechanism 3, so that the feeding mechanism 3 and the slicing mechanism 2 can work together to stably feed and slice the potatoes.
[0036] In this embodiment, the slicing mechanism 2 is used to slice the potatoes conveyed by the feeding mechanism 3, so as to facilitate uniform cutting of the potatoes. Specifically, the protective shell 201 is used to form a closed cavity structure, and the cavity structure is used to protect the cutting knife 202 in a closed space to avoid the occurrence of safety accidents. The cutting knife 202 is used to form a cutting plane at high speed rotation, and the potatoes are conveyed to the plane where the cutting knife 202 rotates through the feeding mechanism 3, so that the potatoes are cut into slices at the cutting plane position, and the sliced potatoes fall to the bottom of the protective shell 201 under the action of gravity. The drive motor 203 is used to drive the cutting knife 202 to rotate at a uniform speed, and the rotation parameters of the cutting knife 202 can be adjusted according to the cutting requirements.
[0037] In this embodiment, the feed mechanism 3 feeds the potatoes to be cut at a constant speed within the guide barrel 301 via the conveying auger 302, thereby facilitating uniform movement of the potatoes toward the cutting blade 202, thereby obtaining slices of potato with uniform thickness and improving the uniformity of the cut potatoes. Specifically, the guide barrel 301 is used to form a feeding channel between the rotating shaft 2024 of the conveying auger 302, and then the blades of the conveying auger 302 transport the potatoes horizontally to the slicing mechanism 2, thereby facilitating the cyclical conveyance of the potatoes into the cutting plane formed by the cutting blades, thereby ensuring a uniform thickness of the potato slices.
[0038] Please refer to Figure 2 In some implementations of this embodiment, a temporary storage hopper 5 is provided on the above-mentioned feed port 4. The temporary storage hopper 5 includes a tapered portion 501 and a straight cylindrical portion 502. The tapered portion 501 and the straight cylindrical portion 502 are integrally formed.
[0039] In this embodiment, the temporary storage hopper 5 is used to store potatoes to be cut. It should be noted that the potatoes to be cut have small size differences after sorting to avoid excessively different potato slices. The straight cylindrical portion 502 of the temporary storage hopper 5 is used to accommodate the potatoes to be cut. The tapered portion 501 located between the straight cylindrical portion 502 and the bracket 1 of the guide barrel 301 is used to guide the potatoes into the guide barrel 301, facilitating the subsequent uniform delivery of the potatoes via the conveying auger 302, thereby obtaining potato slices of relatively uniform thickness.
[0040] Please refer to Figure 3 In some implementations of this embodiment, the protective shell 201 includes a bottom groove 2011 and a cover 2012 . The cover 2012 is disposed on the mouth of the bottom groove 2011 , and the cover 2012 is hinged to the side wall of the bottom groove 2011 .
[0041] In this embodiment, the bottom groove 2011 is used to cooperate with the cover 2012 to form a closed structure, so as to form a protective shell 201 during slicing to avoid the occurrence of safety accidents. After slicing is completed, the cover 2012 is opened to clean the inside of the protective shell 201, which is convenient for cleaning the slicing mechanism 2.
[0042] Please refer to Figure 4 and Figure 5 In some implementations of this embodiment, the above-mentioned cutting knife 202 includes a blade 2021, a handle 2022, a knife seat 2023 and a rotating shaft 2024. The knife seat 2023 is arranged on the bracket 1, and the rotating shaft 2024 is rotatably arranged in the knife seat 2023. The blade 2021 is arranged on the knife handle 2022. An installation groove is opened at one end of the rotating shaft 2024 located in the protective shell 201, and the knife handle 2022 can be extended into the installation groove. A locking screw 6 for fixing the knife handle 2022 is provided on the rotating shaft 2024.
[0043] In this embodiment, the above-mentioned blade 2021 is used to be installed on the rotating shaft 2024 through the handle 2022, and the handle 2022 and the blade 2021 are installed as a whole on the blade seat 2023 through the locking screw 6 passing through the rotating shaft 2024, so that the distance between the blade 2021 and the feed port 4 can be adjusted through the locking screw 6, thereby facilitating the adjustment of the cutting thickness and improving the convenience of use.
[0044] Please refer to Figure 2 In some implementations of this embodiment, the material guide cylinder 301 is provided with a driving member 7 for driving the conveying auger 302 to rotate, and the output end of the driving member 7 is connected to the conveying auger 302.
[0045] In this embodiment, the driving member 7 is used to drive the conveying auger 302 to rotate at a constant speed, thereby feeding the material at a constant speed, so that the cutting plane formed by the blade 2021 can stably cut the potato slices. Preferably, the driving member 7 is a servo motor. The servo motor refers to an engine that controls the operation of mechanical components in a servo system and is an auxiliary motor indirect speed change device. The servo motor can control the speed and has very accurate position accuracy. It can convert the voltage signal into torque and speed to drive the control object. The excellent control accuracy of the servo motor is an ideal material for the driving member 7, but it is not limited to the above-mentioned servo motor material, and can also be other materials with similar performance.
[0046] Please refer to Figure 2 In some implementations of this embodiment, a reducer 8 is provided between the output end of the driving member 7 and the conveying auger 302 .
[0047] In this embodiment, the reducer 8 is an independent component consisting of a gear transmission, worm transmission, or gear-worm transmission enclosed in a rigid housing, and is commonly used as a reduction transmission device between the prime mover and the working machine. This facilitates adjusting the rotational speed of the driving member 7 according to usage requirements.
[0048] Please refer to Figure 1 In some implementations of this embodiment, the protective shell 201 is provided with a discharge water pipe 9 for flushing the protective shell 201 , and the discharge water pipe 9 is connected in series with a control valve (not shown in the figure).
[0049] In this embodiment, the feed water pipe 9 is used to convey water into the protective shell 201, thereby flushing the potato slices inside the protective shell 201 out of the protective shell 201. The water body forms a water body, which seals the potato slices and prevents rapid oxidation of the potatoes. The control valve is used to control the inflow of water and the size of the water flow.
[0050] Please refer to Figure 4 In some implementations of this embodiment, a monitoring component 10 for monitoring the position of materials is provided on the temporary storage hopper 5 .
[0051] In this embodiment, the monitoring element 10 is used to monitor the material level, facilitating the addition of potato raw materials into the temporary storage hopper 5 based on the material level. The monitoring element 10 is an infrared distance sensor mounted on one side of the temporary storage hopper 5. The infrared distance sensor operates based on the reflection and reception of infrared rays by objects. It emits a beam of infrared light. When the infrared light strikes an object, some of the light is reflected back by the object and then received by a receiver on the sensor. By measuring the time difference between emission and reception or the intensity of the reflected light, the sensor can calculate the distance between the object and the sensor. When the measured distance reaches the preset maximum distance, it indicates that there are no potatoes at the material level, and the potato raw materials to be sliced are then added to the temporary storage hopper 5.
[0052] During use, adjust the operating parameters of the drive motor 203 of the slicing mechanism 2 and the drive member 7 of the feeding mechanism 3, then add the material to be cut into the temporary storage hopper 5, and by controlling the operation of the drive member 7, the potatoes enter the guide barrel 301 under the action of their own gravity, and the conveying auger 302 rotates to transport the potatoes entering the guide barrel 301 to the feed port 4 of the protective shell 201. The cutting knife 202 of the slicing mechanism 2 rotates at high speed to form a cutting plane, and the conveying auger 302 continuously pushes the potatoes through the feed port 4 to the cutting plane for cutting. While cutting, the control valve is opened to transport water into the protective shell 201, and potato slices are continuously output under the impact of the water.
[0053] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A potato slicing device, characterized in that: include: Bracket (1); A slicing mechanism (2), the slicing mechanism (2) comprising a protective shell (201) arranged on the support (1), a cutting knife (202) and a driving motor (203), the cutting knife (202) being rotatably arranged in the protective shell (201), the driving motor (203) being arranged on the support (1), the output end of the driving motor (203) being connected to the cutting knife (202), and a feeding port (4) for inputting potatoes to be cut being provided on the protective shell (201); A feeding mechanism (3) includes a material guide cylinder (301) and a conveying auger (302), wherein the material guide cylinder (301) is connected to the protective shell (201), and the output end of the material guide cylinder (301) is communicated with the feed port (4), the conveying auger (302) is rotatably disposed in the material guide cylinder (301), and a loading port is provided at one end of the material guide cylinder (301) away from the protective shell (201).
2. A potato slicing device according to claim 1, characterized in that: A temporary storage hopper (5) is provided on the feed port (4), and the temporary storage hopper (5) comprises a tapered portion (501) and a straight cylindrical portion (502), and the tapered portion (501) and the straight cylindrical portion (502) are integrally formed.
3. The potato slicing device according to claim 1, characterized in that: The protective shell (201) comprises a bottom groove (2011) and a cover (2012), wherein the cover (2012) is arranged to cover the mouth of the bottom groove (2011), and the cover (2012) is hinged to the side wall of the bottom groove (2011).
4. The potato slicing device according to claim 1, characterized in that: The cutting knife (202) comprises a blade (2021), a knife handle (2022), a knife seat (2023) and a rotating shaft (2024). The knife seat (2023) is arranged on the bracket (1), the rotating shaft (2024) is rotatably arranged in the knife seat (2023), the blade (2021) is arranged on the knife handle (2022), and a mounting groove is provided at one end of the rotating shaft (2024) located in the protective shell (201), and the knife handle (2022) can be extended into the mounting groove. A locking screw (6) for fixing the knife handle (2022) is provided on the rotating shaft (2024).
5. The potato slicing device according to claim 1, characterized in that: The material guide cylinder (301) is provided with a driving member (7) for driving the conveying auger (302) to rotate, and the output end of the driving member (7) is connected to the conveying auger (302).
6. The potato slicing device according to claim 5, characterized in that: A speed reducer (8) is provided between the output end of the driving member (7) and the conveying auger (302).
7. The potato slicing device according to claim 1, characterized in that: The protective shell (201) is provided with a discharge water pipe (9) for flushing the inside of the protective shell (201), and a control valve is connected in series to the discharge water pipe (9).
8. The potato slicing device according to claim 2, characterized in that: The temporary storage hopper (5) is provided with a monitoring component (10) for monitoring the position of the material.