Medical pad stand-alone machine

Through the automated loading, composite and folding processes of integrated cast films, polymer cotton and non-woven fabrics, the problem that existing equipment cannot be completed coherently is solved, the compact design and cost reduction of the equipment are achieved, and the production efficiency is improved.

CN223252375UActive Publication Date: 2025-08-22HENAN BANGEN MASCH MFG CO LTD
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Patent Information

Application Number
CN202422531569.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-08-22
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

The existing medical pad production equipment cannot continuously complete the loading, composite and folding processes of cast film, polymer cotton, and non-woven fabrics on one equipment, resulting in too long production lines, large equipment area and high investment.

Method used

A medical pad stand-alone machine is designed to integrate cast film loading rack, spare feeding rack, polymer cotton loading rack, polymer cotton cutting knife group, conveyor belt, glue spray group, composite conveyor group, embossing group, folding group and other components to realize the automatic loading, composite and folding of cast film, polymer cotton, and non-woven fabrics, reduce manual handling, and integrate it into one device to complete multiple processes.

Benefits of technology

Shorten the length of the production line, reduce the equipment footprint, reduce investment costs, optimize machine structure, and improve production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a medical pad single machine, which relates to the technical field of medical pad single machines and comprises a bottom frame, a guide roller, a cast film feeding frame, a standby feeding frame, a polymer cotton feeding frame, a polymer cotton cutter group, a conveying belt, a non-woven fabric feeding frame, a glue spraying group, a composite conveying group, an embossing group, a folding group, a finished product conveying group and a finished product cutter group. The cast film feeding frame is located on the bottom frame, a plurality of material guide rollers are arranged on the bottom frame, the standby feeding frame is located on the right side of the cast film feeding frame, the polymer cotton feeding frame is installed on the right side of the standby feeding frame, and the polymer cotton cutter set is arranged on the bottom frame and located on the upper right side of the polymer cotton feeding frame. Feeding, compounding and folding of the cast film, the polymer cotton and the non-woven fabric are based on one device, materials do not need to be carried to the corresponding working procedure to be processed by personnel, the functions of shortening the production line and reducing the occupied area of the device are achieved, the machine structure is optimized, and the input cost is correspondingly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of medical pad stand-alone machines, and more particularly to a medical pad stand-alone machine. Background Art

[0002] Medical drapes, whether surgical, polymer, or cotton, primarily provide protection during clinical surgery or for the hygienic protection of hospital beds and examination tables. Commercially available medical drapes are typically produced on a single machine, consisting of a series of processes, including cast film, polymer cotton loading, non-woven fabric loading, folding, and cutting. However, existing technology requires moving the product to the corresponding machine platform to perform these steps, making it impossible to complete these steps seamlessly on a single device. The production line is too long, requiring spaced-apart lines, and the equipment requires significant floor space and investment.

[0003] Based on the above background, a medical pad stand-alone is proposed to solve the problem raised. Utility Model Content

[0004] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained through the structures specifically pointed out in the description and other drawings.

[0005] The purpose of the present invention is to overcome the above-mentioned shortcomings and provide a stand-alone medical pad.

[0006] To achieve the above-mentioned purpose, the technical solution of the present invention is: a medical pad stand-alone machine, comprising: a base frame, a guide roller, a cast film loading rack, a spare loading rack, a polymer cotton loading rack, a polymer cotton cutting knife group, a conveyor belt, a non-woven fabric loading rack, a glue spraying group, a composite transmission group, an embossing group, a folding group, a finished product transmission group, and a finished product cutting knife group. The cast film loading rack is located on the base frame, and a number of guide rollers are provided on the base frame. The spare loading rack is located on the right side of the cast film loading rack, the polymer cotton loading rack is installed on the right side of the spare loading rack, the polymer cotton cutting knife group is provided on the base frame and is located on the right side of the polymer cotton loading rack, the conveyor belt is installed on the lower right side of the polymer cotton cutting knife group, a non-woven fabric loading rack is installed above the conveyor belt, the glue spraying group is located on the upper right side of the non-woven fabric loading rack, a composite transmission group and an embossing group are installed below the glue spraying group, a folding group is installed on the base frame, and a finished product transmission group is installed on the base frame. A finished product cutting knife group is provided between the finished product transmission groups.

[0007] Preferably, a raw material conveying group is installed on the left side of the polymer cotton cutting group.

[0008] Preferably, the cast film loading rack, the spare loading rack, the polymer cotton loading rack and the non-woven fabric loading rack are connected with a magnetic powder tensile device group.

[0009] Preferably, a magnetic powder tension control group is also installed on the chassis.

[0010] Preferably, a master control paper electrical cabinet is mounted on the chassis.

[0011] Preferably, there are at least two folding groups and they are divided into a right folding group and a left folding group on the chassis.

[0012] Preferably, the folding group includes two shafts, two screws, a pressure plate, and a base plate. The shafts are respectively connected to liftable screws, one screw is connected to the pressure plate, and the other screw is connected to the base plate. The pressure plate is located above the base plate, and the two shafts are rotatably arranged on the base frame.

[0013] The beneficial effects of the present invention are as follows: the present invention places the cast film, polymer cotton and non-woven fabric on the corresponding loading racks respectively, and the cast film and polymer cotton are transported to the conveyor belt for transportation through the polymer cotton cutting group, while the non-woven fabric is transported through the guide roller. During the process, the glue spraying group sprays glue on it, so that the non-woven fabric, cast film and polymer cotton can be bonded together when passing through the composite conveying group, and then transported to the folding group through the embossing group. The folding group folds the composite medical pad left and right, and then cuts and transports it out after folding. This process combines the loading, composite and folding of the cast film, polymer cotton and non-woven fabric on one device, and there is no need for personnel to transport the materials to the corresponding process for processing. It has the effect of shortening the production line and reducing the equipment footprint. The machine structure is optimized and the investment cost is reduced accordingly. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a structural diagram of a stand-alone medical pad of the utility model;

[0015] Figure 2 For this utility model Figure 1 Schematic diagram of the partially enlarged structure of A in FIG;

[0016] Figure 3 For this utility model Figure 1 Schematic diagram of the local enlarged structure of B in FIG;

[0017] Figure 4 For this utility model Figure 1 Schematic diagram of the locally enlarged structure of C in FIG.

[0018] Figure markings: base frame -1, guide roller -2, cast film loading rack -3, spare loading rack -4, polymer cotton loading rack -5, polymer cotton cutting knife group -6, conveyor belt -7, non-woven fabric loading rack -8, glue spraying group -9, composite conveying group -10, embossing group -11, folding group -12, finished product conveying group -13, finished product cutting knife group -14, raw material conveying group -15, magnetic powder tensioner group -16, magnetic powder tension control group -17, master control paper electrical cabinet -18. DETAILED DESCRIPTION

[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.

[0020] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.

[0021] See also Figure 1-4 The utility model provides a medical pad stand-alone machine, including: a base frame 1, a guide roller 2, a cast film loading rack 3, a spare loading rack 4, a polymer cotton loading rack 5, a polymer cotton cutting knife group 6, a conveyor belt 7, a non-woven fabric loading rack 8, a glue spraying group 9, a composite conveying group 10, an embossing group 11, a folding group 12, a finished product conveying group 13, and a finished product cutting knife group 14. The cast film loading rack 3 is located on the base frame 1, and a plurality of guide rollers 2 are provided on the base frame 1. The spare loading rack 4 is located on the right side of the cast film loading rack 3. The polymer cotton loading rack Rack 5 is installed on the right side of the spare feeding rack 4, the polymer cotton cutting group 6 is arranged on the base frame 1 and is located on the right side of the polymer cotton feeding rack 5, the conveyor belt 7 is installed on the lower right side of the polymer cotton cutting group 6, and a non-woven fabric feeding rack 8 is installed above the conveyor belt 7. The glue spraying group 9 is located on the upper right side of the non-woven fabric feeding rack 8, and a composite transmission group 10 and an embossing group 11 are installed below the glue spraying group 9. A folding group 12 is installed on the base frame 1, and a finished product transmission group 13 is installed on the base frame 1. A finished product cutting group 14 is arranged between the finished product transmission groups 13.

[0022] When in use, the cast film, polymer cotton and non-woven fabric are placed on the corresponding loading racks respectively, and the guide roller 2 rotates so that the cast film and polymer cotton are transported to the conveyor belt 7 through the polymer cotton cutting group 6, and the non-woven fabric is transported by the guide roller 2. During the process, the glue spraying group 9 sprays glue on it so that the non-woven fabric, cast film and polymer cotton can be bonded together when passing through the composite conveying group 10, and then conveyed to the folding group 12 through the embossing group 11. The folding group 12 folds the composite medical pad left and right, and finally conveyed to the finished product cutting group 14 through the finished product conveying group 13, and the medical pad is cut and sent out.

[0023] According to some embodiments of the present application, optionally, a raw material conveying group 15 is installed on the left side of the polymer cotton cutting group 6. The raw material conveying group 15 is used to compound the cast film, polymer cotton and other materials together and then transport them to the polymer cotton cutting group 6 for cutting.

[0024] According to some embodiments of the present application, optionally, a magnetic powder tensioner group 16 is connected to the cast film loading rack 3, the spare loading rack 4, the polymer cotton loading rack 5, and the non-woven fabric loading rack 8. It has the function of controlling the tension of the loading rack on the material.

[0025] According to some embodiments of the present application, optionally, a magnetic powder tension control group 17 is further installed on the chassis 1 , which has the function of controlling the operation of the magnetic powder tensioner group 16 .

[0026] According to some embodiments of the present application, optionally, a master control cabinet 18 is mounted on the chassis 1, which has the function of controlling the start and stop of the machine.

[0027] According to some embodiments of the present application, at least two folding groups 12 are optionally provided and divided into a right folding group and a left folding group on the base frame 1. These groups can drive the medical sheet to fold left and right, making it easier to carry and use while ensuring that it remains flat during use, avoiding wrinkles that would affect the use effect.

[0028] According to some embodiments of the present application, the folding assembly 12 optionally includes two shafts, two screws, a pressing plate, and a bottom plate. The shafts are respectively connected to a screw that can be raised or lowered, one screw being connected to the pressing plate and the other being connected to the bottom plate. The pressing plate is located above the bottom plate, and the two shafts are rotatably disposed on the bottom frame 1. When the folding assembly 12 folds the medical sheet, the inclination angle of the screw is first adjusted using the shafts, and the bottom plate rotates along with the screws. Then, by rotating the screws, the pressing plate rises and falls along with the screws, and the spacing between the bottom plate and the pressing plate can be adjusted. When the medical sheet encounters the pressing plate, the pressing plate squeezes it into the spacing, causing the folding knife to move within the spacing, thereby completing the folding of both sides, making it easier to carry and use. At the same time, it ensures that the sheet remains flat during use, avoiding wrinkles that would affect the use effect.

[0029] It should be understood that the embodiments disclosed herein are not limited to the specific processing steps or materials disclosed herein, but should extend to equivalent substitutions of such features understood by those skilled in the relevant art. It should also be understood that the terminology used herein is for the purpose of describing specific embodiments only and is not intended to be limiting.

[0030] The "embodiment" mentioned in the specification means that the specific features or characteristics described in conjunction with the embodiment are included in at least one embodiment of the present invention. Therefore, the phrase or "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment.

[0031] Furthermore, the described features or characteristics may be combined in any other suitable manner into one or more embodiments. In the above description, some specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of the embodiments of the present invention. However, those skilled in the relevant art will appreciate that the present invention may be implemented without one or more of the above specific details or may be implemented using other methods, components, materials, etc.

Claims

1. A medical pad stand-alone machine, characterized in that: include: Base frame (1), guide roller (2), cast film loading rack (3), spare loading rack (4), polymer cotton loading rack (5), polymer cotton cutting knife group (6), conveyor belt (7), non-woven fabric loading rack (8), glue spraying group (9), composite transmission group (10), embossing group (11), folding group (12), finished product transmission group (13), finished product cutting knife group (14), cast film loading rack (3) is located on the base frame (1), a plurality of guide rollers (2) are arranged on the base frame (1), the spare loading rack (4) is located on the right side of cast film loading rack (3), the polymer cotton loading rack (5) is installed on the spare loading rack (5), and the cast film loading rack (3) is located on the right side of cast film loading rack (3). On the right side of the feeding rack (4), a polymer cotton cutting knife group (6) is arranged on the bottom frame (1) and is located on the right side of the polymer cotton feeding rack (5); a conveyor belt (7) is installed on the lower right side of the polymer cotton cutting knife group (6); a non-woven fabric feeding rack (8) is installed above the conveyor belt (7); a glue spraying group (9) is located on the upper right side of the non-woven fabric feeding rack (8); a composite conveying group (10) and an embossing group (11) are installed below the glue spraying group (9); a folding group (12) is installed on the bottom frame (1); a finished product conveying group (13) is installed on the bottom frame (1); and a finished product cutting knife group (14) is arranged between the finished product conveying groups (13).

2. A medical pad stand-alone machine according to claim 1, characterized in that: A raw material conveying group (15) is installed on the left side of the polymer cotton cutting knife group (6).

3. The medical pad stand-alone machine according to claim 1, characterized in that: A magnetic powder tensile device group (16) is connected to the cast film loading rack (3), the spare loading rack (4), the polymer cotton loading rack (5), and the non-woven fabric loading rack (8).

4. The medical pad stand-alone machine according to claim 3, characterized in that: A magnetic powder tension control group (17) is also installed on the base frame (1).

5. The medical pad stand-alone machine according to claim 1, characterized in that: A master control paper electric cabinet (18) is mounted on the chassis (1).

6. The medical pad stand-alone machine according to claim 1, characterized in that: At least two folding groups (12) are provided and are divided into a right folding group and a left folding group on the base frame (1).

7. A medical pad stand-alone machine according to claim 1 or 6, characterized in that: The folding group (12) includes two shafts, two screws, a pressure plate, and a bottom plate. The shafts are respectively connected to liftable screws, one screw is connected to the pressure plate, and the other screw is connected to the bottom plate. The pressure plate is located above the bottom plate, and the two shafts are rotatably arranged on the bottom frame (1).