Quantitative filling and packaging device for freeze-dried powder production
By designing a freeze-dried powder filling and packaging device for the servo motor-driven turntable and double-layer screen stirring leaves, the net content deviation and filling inconvenience caused by the freeze-dried powder are solved, and precise filling and automatic packaging are achieved, which improves work efficiency and product appearance.
Patent Information
- Application Number
- CN202422367435.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-27
AI Technical Summary
Freeze-dried powder is prone to agglomeration during packaging, resulting in large net content deviations and inconvenient filling, and manual positioning is required to affect efficiency.
A quantitative filling and packaging device including a servo motor, turntable, filling mechanism and packaging structure is designed. The servo motor and turntable are used for precise positioning, and the freeze-dried powder is stirred and grinded with a double-layer screen and agitating leaves to achieve precise filling and automatic packaging.
It realizes precise filling and beautiful packaging of freeze-dried powder, reduces manual intervention, improves work efficiency and product appearance quality.
Smart Images

Figure CN223253328U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of filling and packaging, in particular to a quantitative filling and packaging device for freeze-dried powder production. Background Art
[0002] Lyophilized powder is made by pre-freezing the water in a liquid medicine using a freeze dryer. This water is then sublimated in a sterile vacuum environment, resulting in freeze-drying. Simply put, the water in the liquid medicine is removed at low temperatures, preserving its original medicinal properties.
[0003] In the existing technology, since freeze-dried powder is in a solid state, it is easy to agglomerate. Direct packaging by general devices will lead to large deviations in the net content of the product and inconvenience in the filling process. Manual positioning is required during packaging, affecting work efficiency. Utility Model Content
[0004] The utility model provides a quantitative filling and packaging device for freeze-dried powder production, which solves the existing problems.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A quantitative filling and packaging device for freeze-dried powder production includes an installation box, a turntable is provided at the upper end of the installation box, a servo motor is provided at the lower end of the turntable, a pad is provided at the lower end of the servo motor, the lower end of the pad is provided at the lower end of the inner side of the installation box, a first installation column is provided on one side of the installation box, a second installation column is provided on the other side of the installation box, and a third installation column is provided on the other side of the installation box, a third installation plate is provided on the upper end of the third installation column, a fixing ring is provided on one side of the third installation plate, and a filling mechanism is provided on the inner side of the fixing ring.
[0007] Preferably, the filling mechanism includes a cylinder wall, a valve, a first screen, a second screen, a bearing, a stirring blade, a rotating shaft, a second motor, and a feed pipe. Several feed pipes are provided at the upper end of the cylinder wall, a first screen is provided at the middle part of the inner side of the cylinder wall, a second screen is provided at the upper end of the first screen, a bearing is provided in the middle of the second screen, a rotating shaft is provided at the upper end of the first screen, a second motor is provided at the upper end of the rotating shaft, a valve is provided at the lower end of the cylinder wall, and a stirring blade is provided at the outer side of the rotating shaft.
[0008] Preferably, a first motor is provided at the upper end of the first mounting column, a first mounting plate is provided at the upper end of the first motor, a lower end of one side of the first mounting plate is provided on the telescopic motor, a magnet is provided at the lower end of the telescopic motor, and a mounting cover is provided at the lower end of the magnet.
[0009] Preferably, a second mounting plate is provided at the upper end of the second mounting column, a gland motor is provided at the lower end of the other side of the second mounting plate, and a packaging cover is provided on the outer side of the gland motor.
[0010] Preferably, a plurality of grooves are provided at the upper end of the turntable, and bottle bodies are arranged inside the grooves.
[0011] Preferably, the bottle body is arranged directly below the filling mechanism, the mounting cover and the packaging cover.
[0012] The beneficial effects of the utility model are:
[0013] 1. By setting up two screens and stirring blades to stir and crush the freeze-dried powder, the filling process is more accurate, the product appearance is more beautiful, the beauty of the product is increased, and the data is more accurate.
[0014] 2. The position of the bottle body can be accurately fixed through the servo motor and turntable, and two sets of packaging structures are set up, which can save manual positioning and automatically package the bottle body, which is convenient and efficient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the present utility model.
[0016] Figure 2 It is a schematic diagram of the cross-sectional structure of the present utility model.
[0017] Figure 3 This is a structural schematic diagram from another perspective of the present invention.
[0018] Figure 4 It is a cross-sectional schematic diagram of the filling mechanism of the present utility model.
[0019] Numbers in the figure: 1. Installation box; 2. Turntable; 3. Capping motor; 4. Bottle body; 5. Filling mechanism; 501. Cylinder wall; 502. Valve; 503. First screen; 504. Second screen; 505. Bearing; 506. Stirring blade; 507. Rotating shaft; 508. Second motor; 509. Feed pipe; 6. Packaging cover; 7. First mounting post; 8. First motor; 9. First mounting plate; 10. Telescopic motor; 11. Magnet; 12. Mounting cover; 13. Second mounting post; 14. Second mounting plate; 15. Third mounting post; 16. Third mounting plate; 17. Fixing ring; 18. Servo motor; 19. Spacer. DETAILED DESCRIPTION
[0020] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0021] Reference Figure 1-Figure 4 , a quantitative filling and packaging device for freeze-dried powder production, including an installation box 1, a turntable 2 is provided at the upper end of the installation box 1, four grooves are opened at the upper end of the turntable 2, a bottle body 4 is provided inside the groove, a servo motor 18 is provided at the lower end of the turntable 2, a pad 19 is provided at the lower end of the servo motor 18, and the lower end of the pad 19 is provided at the lower end of the inner side of the installation box 1. A first mounting column 7 is provided on one side of the installation box 1, a second mounting column 13 is provided on the other side of the installation box 1, and a third mounting column 15 is provided on the other side of the installation box 1. A third mounting plate 16 is provided on the upper end of the third mounting column 15, a fixing ring 17 is provided on one side of the third mounting plate 16, and a filling mechanism 5 is provided inside the fixing ring 17. The empty bottle body 4 is placed in the groove at the upper end of the turntable 2, and the servo motor 18 rotates a quarter of a turn to rotate the bottle body 4 to the bottom of the filling mechanism 5 for freeze-dried powder filling. After the filling is completed, the servo motor 18 rotates a quarter of a turn to rotate the turntable 2 to the lower end of the packaging cover 6.
[0022] Reference Figure 4 The filling mechanism 5 includes a cylinder wall 501, a valve 502, a first screen 503, a second screen 504, a bearing 505, a stirring blade 506, a rotating shaft 507, a second motor 508, and a feeding pipe 509. Three feeding pipes 509 are provided at the upper end of the cylinder wall 501, a first screen 503 is provided in the middle of the inner side of the cylinder wall 501, a second screen 504 is provided at the upper end of the first screen 503, a bearing 505 is provided in the middle of the second screen 504, a rotating shaft 507 is provided at the upper end of the first screen 503, and a second motor 508 is provided at the upper end of the rotating shaft 507. A valve 502 is provided at the lower end of the wall 501, and a stirring blade 506 is provided on the outside of the rotating shaft 507. The freeze-dried powder enters the cylinder wall 501 through the feeding pipe 509 and falls on the second screen 504. The second motor 508 is started to drive the rotating shaft 507 to rotate. The rotating shaft 507 drives the stirring blade 506 to rotate and cause the freeze-dried powder to fall from the leakage holes in the second screen 504. The rotating shaft 507 rotates in the bearing 505. The lower end of the rotating shaft 507 drives the first screen 503 to rotate, grinding and crushing the agglomerated parts of the freeze-dried powder for easy filling. The valve 502 at the bottom performs quantitative filling.
[0023] Reference Figure 1-Figure 3 A first motor 8 is provided at the upper end of the first mounting column 7, a first mounting plate 9 is provided at the upper end of the first motor 8, a telescopic motor 10 is provided at the lower end of one side of the first mounting plate 9, a magnet 11 is provided at the lower end of the telescopic motor 10, a mounting cover 12 is provided at the lower end of the magnet 11, and the magnet is an electromagnet. The rotation of the first motor 8 drives the upper first mounting plate 9 to rotate, and the bottom magnet 11 attracts the mounting cover 12, then the first motor 8 rotates back to the upper end of the bottle body 4, the telescopic motor 10 starts to place the mounting cover 12 above the bottle body 4, and then the servo motor 18 continues to rotate.
[0024] A second mounting plate 14 is provided at the upper end of the second mounting column 13, a capping motor 3 is provided at the lower end of the other side of the second mounting plate 14, a sealing cover 6 is provided on the outside of the capping motor 3, and the bottle body 4 is arranged directly below the filling mechanism 5, the mounting cover 12 and the sealing cover 6. The bottle body 4 and the mounting cover 12 are moved to the bottom of the capping motor 3, the capping motor 3 is started, and the mounting cover 12 is pressed tightly against the upper end of the bottle body 4.
[0025] Working principle: During operation, the staff places the control bottle body 4 on the empty slot of the turntable 2, then starts the servo motor 18 and rotates it a quarter of a turn to rotate the bottle body 4 to the bottom of the filling mechanism 5 for freeze-dried powder filling. After the filling is completed, the servo motor 18 rotates a quarter of a turn to rotate the turntable 2 to the lower end of the packaging cover 6, and the freeze-dried powder at the upper end enters the cylinder wall 501 through the feeding pipe 509 and falls on the second screen 504. The second motor 508 is started to drive the rotating shaft 507 to rotate, and the rotating shaft 507 drives the stirring blade 506 to rotate to make the freeze-dried powder fall from the leakage hole in the second screen 504. The rotating shaft 507 rotates in the bearing 505, and the rotating shaft 507 rotates. The lower end of the rotating shaft 507 drives the first screen 503 to rotate, grinds and crushes the agglomerated part of the freeze-dried powder to facilitate filling, and the valve 502 at the bottom performs quantitative filling. After filling is completed, the servo motor 18 continues to rotate, and the first motor 8 rotates to drive the upper first mounting plate 9 to rotate, and the bottom magnet 11 attracts the mounting cover 12, then the first motor 8 rotates back to the upper end of the bottle body 4, and the telescopic motor 10 starts to place the mounting cover 12 above the bottle body 4, then the servo motor 18 continues to rotate, and moves the bottle body 4 and the mounting cover 12 to the bottom of the capping motor 3, and the capping motor 3 starts to press the mounting cover 12 tightly against the upper end of the bottle body 4 to complete the packaging.
[0026] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A quantitative filling and packaging device for freeze-dried powder production, comprising an installation box (1), characterized in that: A turntable (2) is provided at the upper end of the installation box (1), a servo motor (18) is provided at the lower end of the turntable (2), a cushion block (19) is provided at the lower end of the servo motor (18), and the lower end of the cushion block (19) is provided at the lower end of the inner side of the installation box (1). A first installation column (7) is provided on one side of the installation box (1), a second installation column (13) is provided on the other side of the installation box (1), and a third installation column (15) is provided on the side of the installation box (1) adjacent to the second installation column (13), a third installation plate (16) is provided at the upper end of the third installation column (15), a fixing ring (17) is provided on one side of the third installation plate (16), and a filling mechanism (5) is provided on the inner side of the fixing ring (17).
2. A quantitative filling and packaging device for freeze-dried powder production according to claim 1, characterized in that: The filling mechanism (5) comprises a cylinder wall (501), a valve (502), a first screen (503), a second screen (504), a bearing (505), a stirring blade (506), a rotating shaft (507), a second motor (508), and a feeding pipe (509). A plurality of feeding pipes (509) are provided at the upper end of the cylinder wall (501). A first screen (503) is provided at the middle of the inner side of the cylinder wall (501). A second screen (504) is provided at the upper end of the first screen (503). A bearing (505) is provided at the middle of the second screen (504). A rotating shaft (507) is provided at the upper end of the first screen (503). A second motor (508) is provided at the upper end of the rotating shaft (507). A valve (502) is provided at the lower end of the cylinder wall (501). A stirring blade (506) is provided at the outer side of the rotating shaft (507).
3. The quantitative filling and packaging device for freeze-dried powder production according to claim 1, characterized in that: A first motor (8) is provided at the upper end of the first mounting column (7), a first mounting plate (9) is provided at the upper end of the first motor (8), a telescopic motor (10) is provided at the lower end of one side of the first mounting plate (9), a magnet (11) is provided at the lower end of the telescopic motor (10), and a mounting cover (12) is provided at the lower end of the magnet (11).
4. The quantitative filling and packaging device for freeze-dried powder production according to claim 1, characterized in that: A second mounting plate (14) is provided at the upper end of the second mounting column (13), a pressure-covering motor (3) is provided at the lower end of the other side of the second mounting plate (14), and a packaging cover (6) is provided on the outer side of the pressure-covering motor (3).
5. The quantitative filling and packaging device for freeze-dried powder production according to claim 1, characterized in that: A plurality of grooves are provided on the upper end of the turntable (2), and bottle bodies (4) are arranged inside the grooves.
6. The quantitative filling and packaging device for freeze-dried powder production according to claim 5, characterized in that: The bottle body (4) is arranged directly below the filling mechanism (5), the mounting cover (12), and the packaging cap (6).