Conveyor line for filling food into inner support
By designing a combination of double-chain feed line and inner support conveying line, the automated operation of food loading inner support is achieved, solving the problems of low efficiency and high cost in the existing technology, and achieving efficient and accurate assembly and unloading of food loading.
Patent Information
- Application Number
- CN202422646149.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing food manufacturers have low work efficiency, high labor intensity, high labor costs and inability to meet the needs of large-scale automated production in the installation and delivery operation.
A food-packing conveying line including a double-chain feed line, a first inner support conveying line, a second inner support conveying line and an inner support and discharge line is designed. Through the cooperation of chain components and guide plates, automatic loading of food, accurate conveying of inner support and synchronous discharge of inner support are realized.
It improves food delivery efficiency and the accuracy of internally loaded food, realizes automated operations, meets the needs of large-scale mass production, and reduces labor intensity and labor costs.
Smart Images

Figure CN223253498U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of food conveying lines, in particular to a food tray conveying line. Background Art
[0002] After production, food needs to be placed in a tray before packaging. The purpose of placing food in a tray is to provide better support and protection for the food, preventing it from being deformed under pressure. Currently, most food production plants on the market generally use manual packaging of food in trays. Workers manually place the food on the trays, and then place the trays on the assembly line for food packaging. This manual packaging method not only has the disadvantages of low work efficiency, high labor intensity for workers, and high labor costs for enterprises, but also cannot meet the requirements of large-scale batch production and automated production. Summary of the Invention
[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a food packaging conveyor line.
[0004] In order to solve the above technical problems, the utility model adopts the following technical solutions: the food inner tray conveyor line includes a double-chain feeding line, a first inner tray conveyor line, a second inner tray conveyor line and an inner tray loading unloading line. The double-chain feeding line and the inner tray loading unloading line are connected in a straight line. The first inner tray conveyor line and the second inner tray conveyor line are respectively arranged on both sides of one end of the inner tray loading unloading line connected to the double-chain feeding line, and the first inner tray conveyor line and the second inner tray conveyor line are respectively connected to the inner tray loading unloading line to transfer the inner tray to the inner tray loading unloading line.
[0005] By adopting the above-mentioned technical solution, the double-chain feeding line can synchronously load and convey food in two rows or columns, thereby greatly improving the efficiency of food conveying; the double-chain feeding line is connected to the inner tray loading and unloading line to convey the food to the inner tray of the inner tray loading and unloading line, and the inner tray loading and unloading line conveys and unloads the inner tray that has been loaded with food.
[0006] Preferably, the double-chain feeding line includes a feeding bracket, on which the first sprocket assembly and the second sprocket assembly are arranged in parallel, and feeding side mounting plates are respectively provided on both sides of the same end of the feeding bracket, and each feeding side mounting plate is respectively provided with a horizontal guide groove and a vertical guide groove, and the opposite inner sides of the two feeding side mounting plates are respectively provided with a first tensioning assembly and a second tensioning assembly, the first sprocket assembly is respectively transmission-connected to the first tensioning assembly and the second tensioning assembly on the same side as the first sprocket assembly, and the second sprocket assembly is respectively transmission-connected to the first tensioning assembly and the second tensioning assembly on the same side as the first sprocket assembly; a first driving device is provided on the outer side of one of the feeding side mounting plates, the first driving device is connected to a first reducer, the first reducer is connected to a driving shaft, and the first reducer is drivingly connected to the first sprocket assembly and the second sprocket assembly through the driving shaft.
[0007] Preferably, the first sprocket assembly includes a driving sprocket, a first driven sprocket, a second driven sprocket and a chain, the driving sprocket is mounted on the driving shaft, the first driven sprocket and the second driven sprocket are respectively arranged on the two end portions of the feed bracket, the driving sprocket is driven and connected to the first driven sprocket and the second driven sprocket through the chain, and a number of paddles are evenly spaced on the chain; the structure of the second sprocket assembly is the same as that of the first sprocket assembly; the feed bracket is provided with a driven shaft on one end thereof, and the second driven sprockets of the first sprocket assembly and the second sprockets of the second sprocket assembly are respectively mounted on the driven shaft.
[0008] By adopting the above-mentioned technical solution, the first driving device drives the driving shaft to rotate through the first reducer, and the rotation of the driving shaft can drive the two active sprockets installed thereon to rotate synchronously to simultaneously drive the first chain assembly and the second chain assembly to transport food; the first driving device drives the first sprocket assembly and the second sprocket assembly to synchronously circulate, and the first sprocket assembly and the second sprocket assembly use their respective paddles to move the food for transportation.
[0009] Preferably, the first tensioning assembly includes a vertical positioning member, on which a vertical tensioning wheel is provided. The vertical tensioning wheel is mounted on the feed side mounting plate on the same side as the vertical positioning member through the vertical positioning member. The vertical tensioning wheel is fixed to the position on the vertical guide groove on the same side as the vertical positioning member by adjusting the vertical positioning member to vertically adjust the tightness of the chain.
[0010] By adopting the above-mentioned technical solution, the first tensioning assembly vertically tensions the chains of the first sprocket assembly and the second sprocket assembly on the same side thereof, and a vertical guide groove is provided on each feed side mounting plate, and a vertical positioning member is fixed to the vertical guide groove by screws, so that the vertical tensioning wheel of the first tensioning assembly is fixed to the position on the vertical guide groove by adjusting the vertical positioning member so as to realize vertical adjustment of the tension or looseness of the chains of the first sprocket assembly and the second sprocket assembly on the same side thereof.
[0011] The second tensioning assembly includes a transverse positioning piece, on which a transverse tensioning wheel is provided. The transverse tensioning wheel is installed on the feed side mounting plate on the same side as the transverse positioning piece through the transverse positioning piece. The transverse tensioning wheel is fixed on the transverse guide groove on the same side as the transverse positioning piece to adjust the tightness of the chain laterally.
[0012] By adopting the above-mentioned technical solution, the second tensioning assembly transversely tensions the chains of the first sprocket assembly and the second sprocket assembly on the same side thereof, and this is achieved by providing a transverse guide groove on each feed side mounting plate, and the transverse positioning piece is also fixed to the transverse guide groove by screws, so that the transverse tensioning wheel in the first tensioning assembly is fixed on the transverse guide groove by adjusting the vertical positioning piece to achieve transverse adjustment of the tension or looseness of the chains of the first sprocket assembly and the second sprocket assembly on the same side thereof.
[0013] Preferably, a first middle guide plate is provided above the first sprocket assembly and the second sprocket assembly, and a first side guide plate and a second side guide plate are provided on both sides of the first middle guide plate; a double food channel is formed between the first side guide plate and the first middle guide plate and between the second side guide plate and the first middle guide plate to provide space for the movement of the paddle.
[0014] By adopting the above-mentioned technical solution, the first side guide plate and the first middle guide plate guide and limit the food conveyed on the first sprocket assembly, and the second side guide plate and the first middle guide plate guide and limit the food conveyed on the second sprocket assembly; when the paddles of the first sprocket assembly and the second sprocket assembly are synchronously transmitted in the food dual channels with the rotation of their respective chains, the food can be shifted to the inner tray of the inner tray loading and unloading line, which can automatically load the food into the inner tray, thereby improving work efficiency and realizing automated operation.
[0015] Preferably, the first inner support conveying line includes an inner support conveying bracket, an inner support conveying belt is provided on the inner support conveying bracket, an inner support receiving cover is provided on the end of the inner support conveying belt away from the inner support loading and unloading line, and the inner support receiving cover is installed on the inner support conveying bracket through a cover mounting piece; a third side guide plate and a fourth side guide plate are provided on the inner support conveying belt in parallel along the direction of inner support transmission, the third side guide plate and the fourth side guide plate limit and guide the conveying of the inner support, and one or more guide plate positioning members are respectively provided on the side opposite to each other; one or more positioning mounting members are respectively provided on both sides of the inner support conveying bracket, and a guide plate The plate positioning member is installed on a positioning mounting member, and the third side guide plate and the fourth side guide plate are respectively installed on the inner support conveying bracket through the guide plate positioning member and the guide plate mounting member, and the guide plate positioning member and the guide plate mounting member cooperate to position and adjust the third side guide plate and the fourth side guide plate respectively; a second drive device is provided on the side of the inner support conveyor belt away from the inner support loading and unloading line end, and the second drive device is connected to the inner support conveyor belt drive through a second reducer; connecting plates are provided on both sides of the end of the first inner support conveyor line close to the inner support loading and unloading line, and the first inner support conveyor line is connected and installed with the inner support loading and unloading line and the double chain feeding line through two connecting plates. The structure and working principle of the second inner support conveyor line are the same as those of the first inner support conveyor line. The inner support conveyor belt is a functional description of the conveyor belt, and the second drive device is a servo motor. The specific structure of the conveyor belt and the working principle of the servo motor driving the conveyor belt to rotate and transmit are common knowledge and will not be explained in detail here.
[0016] By adopting the above-mentioned technical solution, the first inner tray conveyor line receives and transports the inner trays, and an inner tray receiving cover is provided on the end of the inner tray conveyor belt away from the inner tray loading and unloading line. The inner tray receiving cover is docked with the previous workstation to receive the inner tray transmitted from the previous workstation, and the inner tray falls onto the inner tray conveyor belt through the receiving hole opened on the inner tray receiving cover. The inner tray conveyor belt rotates to transport the inner tray, and the third side guide plate and the fourth side guide plate limit and guide the inner tray transported on the inner tray conveyor to ensure high accuracy of inner tray loading and transportation, thereby improving the accuracy of subsequent inner tray loading of food; the guide plate positioning member positions, adjusts and fixes the third side guide plate and the fourth side guide plate, so that it can adjust the distance between the third side guide plate and the fourth side guide plate to be suitable for conveying inner trays of different specifications, thereby achieving its strong versatility.
[0017] Preferably, the inner support blanking line includes a box loading and blanking bracket, a box loading and blanking mechanism is provided on the top of the box loading and blanking bracket, and the box loading and blanking mechanism is installed on the box loading and blanking bracket through an installing side plate; the box loading and blanking mechanism includes a linear sliding module arranged on one side of the installing side plate, a third driving device is provided at one end of the linear sliding module, and the third driving device is driven and connected to the linear sliding module through a third reducer and a coupling in turn; a fourth driving device is provided on the sliding part of the linear sliding module, and guide rod and guide sleeve assemblies are respectively provided on both sides of the fourth driving device, and the two guide rod and guide sleeve assemblies are respectively installed on the sliding part of the linear sliding module, and the upper ends of the fourth driving device and the guide rod and guide sleeve assemblies are commonly connected to a movable base plate, and the fourth driving device drives the movable base plate to perform lifting movements on the guide rod and guide sleeve assembly; a mounting base plate is provided above the movable base plate, and the mounting base plate is mounted on the movable base plate through a base plate mounting member; a plurality of shift plates are evenly spaced on the mounting base plate.
[0018] Preferably, each shift plate includes a shift rod mounting plate, a shift rod is provided on one side edge of the shift rod mounting plate along its length direction, the shift rod and the shift rod mounting plate are integrally formed, and the shift rod is arranged perpendicular to the shift rod mounting plate, and more than one shift rod is provided.
[0019] As a preferred embodiment of the present invention, two shifting rods are provided on one side edge of each shifting rod mounting plate along the length direction, but the invention is not limited thereto. The design of the two shifting rods enables them to shift the two inner supports for synchronous transmission.
[0020] Preferably, the inner support loading and unloading line also includes a second middle guide plate arranged above the box loading and unloading mechanism, and a fifth side guide plate and a sixth side guide plate are respectively provided on both sides of the second middle guide plate; a double inner support loading channel is formed between the fifth side guide plate and the second middle guide plate and between the sixth side guide plate and the second middle guide plate to provide space for the horizontal movement and the lifting movement of the shift plate.
[0021] By adopting the above technical solution, all components (such as the movable base plate) directly or indirectly mounted on the sliding portion of the linear sliding module can be driven by the third drive device to perform horizontal reciprocating movement on the linear sliding module, and the fourth drive device drives the movable base plate to perform lifting movement on the guide rod and guide sleeve assembly. Each shift plate moves with the movement of the movable base plate through the mounting base plate, that is, the third drive device cooperates with the fourth drive device to drive each shift plate to perform both horizontal reciprocating movement and lifting movement, so that it can achieve precise docking with the double-chain feeding line, the first inner support conveyor line, and the second inner support conveyor line respectively; After the inner tray is respectively transported from the first inner tray conveyor line and the second inner tray conveyor line to the box loading and unloading mechanism and the food is picked up from the double-chain feeding line to the inner tray on the box loading and unloading mechanism, the fifth side guide plate and the second middle guide plate can limit and guide the inner tray transported from the inner tray conveyor belt on the same side as the fifth side guide plate on the inner tray loading and unloading line, while the sixth side guide plate and the second middle guide plate can limit and guide the inner tray transported from the inner tray conveyor belt on the same side as the sixth side guide plate on the inner tray loading and unloading line; because the third drive device drives the movable bottom plate to make horizontal reciprocating movement on the linear sliding module to drive The fourth driving device drives the shift plate to move upward along the guide rod and guide sleeve assembly to drive the two shift rods of the shift plate to synchronously penetrate the double channels for loading the inner support and then emerge from between the fifth side guide plate and the second middle guide plate and from between the sixth side guide plate and the second middle guide plate respectively. The exposed shift rods are located on the rear side of the inner support currently loaded with food. When the shift rods are driven by the third driving device to move in the direction away from the double chain feeding line, the inner support is pushed forward to transmit a distance of the inner support length; when the fourth driving device drives the shift plate to move along the guide rod and guide sleeve assembly The third driving device drives the lever to retreat to the rear side of the next inner tray. When the fourth driving device drives the lever to penetrate the inner tray double channels again, it emerges from between the fifth side guide plate and the second middle guide plate and from between the sixth side guide plate and the second middle guide plate to shift the next inner tray loaded with food for transmission. It can not only automatically dock with other conveyor lines to load food on the inner tray, but also realize synchronous delivery and unloading of two rows or columns of inner trays loaded with food. It has the advantages of high unloading efficiency and high degree of automated unloading operation.
[0022] Preferably, a controller or control system is provided for signal control with the first inner support conveyor line, the second inner support conveyor line, the double-chain feeding line and the inner support loading and unloading line. The controller is a PLC programmable logic controller. The PLC programmable logic controller can be a programmable logic controller produced in Shenzhen and with model XDS-40T-D, but is not limited to this.
[0023] It should be noted that the terms "feed support," "internal support conveyor support," and "cartoning and unloading support" are all functional descriptions of the support. The terms "feed side mounting plate" and "displacing lever mounting plate" are all functional descriptions of the mounting plate. The terms "dual food channels" and "dual internal support channels" are all functional descriptions of the dual channels. The term "material cover mounting piece" and "base plate mounting piece" are all functional descriptions of the mounting piece. The terms "internal support receiving cover," "mounting side plate," and "movable bottom plate" are all functional descriptions of the material cover, side plate, and bottom plate, respectively. The terms "vertical positioning piece," "lateral positioning piece," and "guide plate positioning piece" are all functional descriptions of the positioning piece. The terms "vertical tensioner" and "lateral tensioner" are all functional descriptions of the tensioner. The terms "lateral guide groove" and "vertical guide groove" are all functional descriptions of the guide groove. Linear slide modules and guide rod and guide sleeve assemblies are both commonly used components in mechanical design. Their specific structures and operating principles are common knowledge and will not be explained in detail here. The linear slide module can employ a closed belt-type linear module, but this is not a limitation. Any structural component capable of driving linear movement of connected components or parts can be considered.
[0024] Compared with the existing technology, the beneficial effects of the present invention are:
[0025] 1. The structure of the double-chain feeding line is designed. The first sprocket assembly and the second sprocket assembly in the double-chain feeding line can respectively adjust the vertical tension of their respective chains through the first tensioning assembly on the same side thereof and adjust the horizontal tension of their respective chains through the second tensioning assembly on the same side thereof, so as to ensure that the first sprocket assembly and the second sprocket assembly have a good conveying effect on food; the food conveyed on the first sprocket assembly is guided and limited by the first side guide plate and the first middle guide plate, and the food conveyed on the second sprocket assembly is guided and limited by the second side guide plate and the first middle guide plate, so as to ensure that the double-chain feeding line has high feeding accuracy for food, and prepares for the subsequent accurate loading of food on the inner tray; it also provides a paddle on each chain, and the first sprocket assembly and the second sprocket assembly can respectively paddle the food onto the inner tray, so as to realize automatic loading of food on the inner tray.
[0026] 2. The structures of the first inner tray conveyor line and the second inner tray conveyor line are designed respectively so that the inner tray conveyor lines of the first inner tray conveyor line and the second inner tray conveyor line can be docked with the previous workstation through the inner tray receiving cover to receive the inner tray transmitted from the previous workstation. When the inner tray falls on the inner tray conveyor belt through the inner tray receiving cover, the inner tray transmitted on the inner tray conveyor belt can be limited and guided by the third side guide plate and the fourth side guide plate to ensure high accuracy of inner tray transmission and prepare for the subsequent accurate loading of food in the inner tray. Double inner tray conveyor lines are used to synchronously load and convey two groups of inner trays, so that the loading efficiency of the inner tray can be greatly improved.
[0027] 3. The structure of the inner tray loading and unloading line is designed so that the multiple paddles on the mounting base plate can be synchronously moved to the rear side of each inner tray entering the box loading and unloading mechanism under the joint drive of the third drive device and the fourth drive device, synchronously push the inner tray forward to move a distance of the inner tray length, synchronously drive the multiple paddles to reset and lower, and synchronously drive the multiple paddles to retreat to the distance of the next inner tray and then rise to the rear side of the next inner tray, and repeat this cycle to sequentially transport and unload the inner trays entering the box loading and unloading mechanism; and it adopts two sets of parallel paddles to synchronously transport and unload the two sets of inner trays loaded with food, and uses the fifth side guide plate, the second middle guide plate and the sixth side guide plate to limit and guide the transmission of the two sets of food, so that it has the advantages of high unloading efficiency and high unloading accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] For ease of explanation, the present invention is described in detail with reference to the following preferred embodiments and accompanying drawings.
[0029] Figure 1 This is a three-dimensional diagram of the food packaging conveyor line of the present invention.
[0030] Figure 2 This is a three-dimensional diagram of the double-chain feeding line of the food packaging conveyor line of the present invention.
[0031] Figure 3 These are three-dimensional views of the double-chain feeding line of the food packaging conveyor line of the present invention from different directions.
[0032] Figure 4 It is a three-dimensional diagram of the first inner tray conveyor line or the second inner tray conveyor line of the food loading inner tray conveyor line of the present invention.
[0033] Figure 5 The present invention is a three-dimensional diagram of the first inner tray conveyor line or the second inner tray conveyor line of the food loading inner tray conveyor line in different directions with the inner tray receiving cover removed.
[0034] Figure 6 This is a three-dimensional diagram of the inner tray loading and unloading line of the food inner tray loading and conveying line of the present invention.
[0035] Figure 7 It is a three-dimensional diagram of the carton loading and unloading mechanism in the inner tray loading and unloading line of the food inner tray loading and conveying line of the present invention. DETAILED DESCRIPTION
[0036] To facilitate understanding of the present invention, a more comprehensive description of the present invention will be provided below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and comprehensive understanding of the disclosure of the present invention.
[0037] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art in the art of the present invention. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments and are not intended to limit the present invention.
[0038] In this embodiment, refer to Figures 1 to 7 As shown, the food loading inner tray conveyor line of the present invention includes a first inner tray conveyor line 1, a second inner tray conveyor line 2, a double-chain feeding line 3 and an inner tray loading unloading line 4, the double-chain feeding line 3 and the inner tray loading unloading line 4 are connected in a straight line, the first inner tray conveyor line 1 and the second inner tray conveyor line 2 are respectively arranged on both sides of one end of the inner tray loading unloading line 4 connected to the double-chain feeding line 3, and the first inner tray conveyor line 1 and the second inner tray conveyor line 2 are respectively connected with the inner tray loading unloading line 4 to transfer the inner tray to the inner tray loading unloading line 4, the double-chain feeding line 3 loads and conveys food, the double-chain feeding line 3 is connected with the inner tray loading unloading line 4 to transfer food to the inner tray of the inner tray loading unloading line 4, and the inner tray loading unloading line 4 conveys and unloads the inner tray loaded with food.
[0039] In one embodiment, the double-chain feeding line 3 includes a feeding bracket 31, on which a first sprocket assembly 5 and a second sprocket assembly 6 are arranged in parallel, and feeding side mounting plates 32 are respectively provided on both sides of the same end of the feeding bracket 31, and each feeding side mounting plate 32 is respectively provided with a transverse guide groove 33 and a vertical guide groove 34, and the opposite inner sides of the two feeding side mounting plates 32 are respectively provided with a first tensioning assembly 7 and a second tensioning assembly 8, and the first sprocket assembly 5 is respectively connected to the first tensioning assembly 7 and the second tensioning assembly 8 on the same side as it, and the second sprocket assembly 6 is respectively connected to the first tensioning assembly 7 and the second tensioning assembly 8 on the same side as it; a first driving device 35 is provided on the outer side of one of the feeding side mounting plates 32, and the first driving device 35 is connected to a first reducer 36, and the first reducer 36 is connected to a driving shaft 37, and the first reducer 36 is drivingly connected to the first sprocket assembly 5 and the second sprocket assembly 6 through the driving shaft 37.
[0040] In one embodiment, the first sprocket assembly 5 includes a driving sprocket 50, a first driven sprocket 51, a second driven sprocket 52 and a chain 53. The driving sprocket 50 is installed on the drive shaft 37, and the first driven sprocket 51 and the second driven sprocket 52 are respectively arranged on the two ends of the feed bracket 31. The driving sprocket 50 is driven and connected to the first driven sprocket 51 and the second driven sprocket 52 through the chain 53, and a plurality of paddles 54 are evenly spaced on the chain 53; the structure of the second sprocket assembly 6 is the same as that of the first sprocket assembly 5; a driven shaft 55 is provided on one end of the feed bracket 31 where the second driven sprocket 52 is provided, and the second driven sprockets 52 of the first sprocket assembly 5 and the second driven sprockets 52 of the second sprocket assembly 6 are respectively installed on the driven shaft 55.
[0041] In one embodiment, the first tensioning assembly 7 includes a vertical positioning member 72, on which a vertical tensioning wheel 71 is provided. The vertical tensioning wheel 71 is installed on the feed side mounting plate 32 on the same side as the vertical positioning member 72 through the vertical positioning member 72. The vertical tensioning wheel 71 is fixed to the vertical guide groove 34 on the same side as the vertical positioning member 72 by adjusting the position thereof to adjust the tightness of the chain 53.
[0042] In one embodiment, the second tensioning assembly 8 includes a transverse positioning member 82, on which a transverse tensioning wheel 81 is provided. The transverse tensioning wheel 81 is mounted on the feed side mounting plate 32 on the same side as the transverse positioning member 82 through the transverse positioning member 82. The transverse tensioning wheel 81 is fixed on the transverse guide groove 33 on the same side as the transverse positioning member 82 to adjust the tightness of the chain 53.
[0043] In one embodiment, a first middle guide plate 56 is provided above the first sprocket assembly 5 and the second sprocket assembly 6, and a first side guide plate 57 and a second side guide plate 58 are provided on both sides of the first middle guide plate 56. The first side guide plate 57 and the first middle guide plate 56 guide and limit the food conveyed on the first sprocket assembly 5, and the second side guide plate 58 and the first middle guide plate 56 guide and limit the food conveyed on the second sprocket assembly 6; a double food channel 59 is provided between the first side guide plate 57 and the first middle guide plate 56 and between the second side guide plate 58 and the first middle guide plate 56 to provide space for the movement of the paddle 54.
[0044] In one embodiment, the first inner support conveying line 1 includes an inner support conveying bracket 10, on which an inner support conveying bracket 10 is provided an inner support conveying belt 11, on which an inner support material receiving cover 12 is provided at one end of the inner support conveying belt 11 away from the inner support loading and unloading line 4, and the inner support material receiving cover 12 is installed on the inner support conveying bracket 10 through a cover mounting member 13; a third side guide plate 14 and a fourth side guide plate 15 are provided on the inner support conveying belt 11 in parallel along the direction of inner support transmission, and the third side guide plate 14 and the fourth side guide plate 15 limit and guide the conveying of the inner support, and a guide plate positioning member 16 is provided on the side opposite to each other of the third side guide plate 14 and the fourth side guide plate 15, respectively, and positioning mounting members 17 are provided on both sides of the inner support conveying bracket 10, and the guide plate positioning member 16 is installed on the positioning mounting member 17, and the third side guide plate 14 and the fourth side guide plate 15 are respectively installed on the inner support conveying bracket 10 through the guide plate positioning member 16 and the guide plate mounting member 17, and the guide plate positioning member 16 and the guide plate mounting member 17 cooperate to respectively position and adjust the third side guide plate 14 and the fourth side guide plate 15, and there are more than one guide plate positioning member 16 and the positioning mounting member 17 respectively; the side of the inner support conveyor belt 11 away from the end of the inner support unloading line 4 is provided with a second drive device 18, and the second drive device 18 is driven and connected to the inner support conveyor belt 11 through a second reducer 19; the first inner support conveyor line 1 is close to the inner support unloading line 4. Both sides of the end are provided with connecting plates 101, and the first inner support conveyor line 1 is respectively connected and installed with the inner support unloading line 4 and the double chain feeding line 3 through two connecting plates 101; the structure of the second inner support conveyor line 2 is the same as that of the first inner support conveyor line 1.
[0045] In one embodiment, the inner support blanking line 4 includes a box loading and blanking bracket 40, a box loading and blanking mechanism 9 is provided on the top of the box loading and blanking bracket 40, and the box loading and blanking mechanism 9 is installed on the box loading and blanking bracket 40 through a mounting side plate 41; the box loading and blanking mechanism 9 includes a linear sliding module 42 provided on one side of the mounting side plate 41, and a third driving device 43 is provided at one end of the linear sliding module 42, and the third driving device 43 is sequentially connected to the linear sliding module 42 through a third reducer 44 and a coupling 45; a fourth driving device is provided on the sliding portion 46 of the linear sliding module 42 48. Guide rod and guide sleeve assemblies 47 are respectively provided on both sides of the fourth driving device 48. The two guide rod and guide sleeve assemblies 47 are respectively installed on the sliding part 46 of the linear sliding module 42. The upper ends of the fourth driving device 48 and the guide rod and guide sleeve assemblies 47 are commonly connected to a movable base plate 49. The fourth driving device 48 drives the movable base plate 49 to perform lifting movements on the guide rod and guide sleeve assemblies 47; a mounting base plate 401 is provided above the movable base plate 49, and the mounting base plate 401 is mounted on the movable base plate 49 through a base plate mounting member 402; a number of shift plates 403 are evenly spaced on the mounting base plate 401.
[0046] In one embodiment, each shift plate 403 includes a shift rod mounting plate 405, and a shift rod 404 is provided on one side edge of the shift rod mounting plate 405 along the length direction. The shift rod 404 and the shift rod mounting plate 405 are integrally formed, and the shift rod 404 is arranged perpendicular to the shift rod mounting plate 405. There is more than one shift rod 404.
[0047] In this embodiment, two shifting rods 404 are provided on one side edge of each shifting rod mounting plate 405 along the length direction, but the present invention is not limited thereto.
[0048] In one embodiment, the inner support loading and unloading line 4 also includes a second middle guide plate 406 arranged above the box loading and unloading mechanism 9, and a fifth side guide plate 407 and a sixth side guide plate 408 are respectively provided on both sides of the second middle guide plate 406; a double inner support loading channel 409 is provided between the fifth side guide plate 407 and the second middle guide plate 406 and between the sixth side guide plate 408 and the second middle guide plate 406 to provide space for the horizontal movement and the lifting movement of the dial plate 403. The third driving device 43 drives the movable base plate 49 to perform horizontal reciprocating movement on the linear sliding module 42 to drive the shift plate 403 to perform horizontal reciprocating movement in the internal support dual channel 409; the fourth driving device 48 drives the shift plate 403 to move upward along the guide rod and guide sleeve assembly 47 to drive the two shift rods 404 of each shift plate 403 to synchronously penetrate the internal support dual channel 409 upward and emerge from between the fifth side guide plate 407 and the second middle guide plate 406 and from between the sixth side guide plate 408 and the second middle guide plate 406 respectively; the fourth driving device 48 drives the shift plate 403 to move downward along the guide rod and guide sleeve assembly 47 to drive the two shift rods 404 of each shift plate 403 to synchronously descend from the internal support dual channel 409.
[0049] In one embodiment, the first drive device 35, the second drive device 18 and the third drive device 43 are preferably servo motors, but are not limited thereto. The fourth drive device 48 is preferably a cylinder, but is not limited thereto.
[0050] In one embodiment, the workflow and structural design principles of the food loading and unloading conveyor line are as follows: By designing the structure of the dual-chain feed line 3, the dual-chain feed line 3 simultaneously loads and conveys two parallel groups of food, thereby improving the efficiency of food loading and conveying. The first drive device 35 of the dual-chain feed line 3 drives the first sprocket assembly 5 and the second sprocket assembly 6 in a synchronous and circular transmission. The first sprocket assembly 5 and the second sprocket assembly 6 respectively use their respective paddles 54 to pry the food placed in front of them for conveyance. The first side guide plate 57 and the first middle guide plate 56 guide and limit the food conveyed on the first sprocket assembly 5, and the second side guide plate 58 and the first middle guide plate 56 guide and limit the food conveyed on the second sprocket assembly 6, thereby ensuring the high precision of the synchronous conveyance of the two groups of food.
[0051] It is achieved by respectively providing a first tensioning assembly 7 and a second tensioning assembly 8 on the inner side of each feed side mounting plate 32, and the chains 53 of the first sprocket assembly 5 and the second sprocket assembly 6 are vertically tensioned by the first tensioning assembly 7 on the same side thereof, and the vertical tensioning wheel 71 is fixed on the vertical guide groove 34 by adjusting the vertical positioning piece 72 to adjust the tightness of the chains 53 of the first sprocket assembly 5 and the second sprocket assembly 6; the chains 53 of the first sprocket assembly 5 and the second sprocket assembly 6 are transversely tensioned by the second tensioning assembly 8 on the same side thereof, and the transverse tensioning wheel 81 is fixed on the transverse guide groove 33 by adjusting the transverse positioning piece 82 to adjust the tightness of the chains 53 of the first sprocket assembly 5 and the second sprocket assembly 6.
[0052] The first inner tray conveyor line 1 and the second inner tray conveyor line 2 receive and convey the inner trays respectively. The first inner tray conveyor line 1 and the second inner tray conveyor line 2 are respectively docked with the previous station through their respective inner tray receiving covers 12 to receive the inner trays transmitted from the previous station; when the inner tray falls onto the inner tray conveyor belt 11 through the receiving hole in the inner tray receiving cover 12, the inner tray conveyor belt 11 is driven by the second driving device 18 to rotate to convey the inner tray, and the third side guide plate 14 in the first inner tray conveyor line 1 and the second inner tray conveyor line 2 is docked with the third side guide plate 14 in the first inner tray conveyor line 1 and the second inner tray conveyor line 2. The four side guide plates 15 limit and guide the inner trays transported on the inner tray conveyor belt 11 to ensure high conveying accuracy of the inner trays; the guide plate positioning parts 16 position, adjust and fix the third side guide plate 14 and the fourth side guide plate 15. Each inner tray conveyor line is connected and installed with the double chain feeding line 3 and the inner tray loading and unloading line 4 through two connecting plates 101 respectively, so that the inner trays can be transported and loaded synchronously from two different directions through the first inner tray conveyor line 1 and the second inner tray conveyor line 2 to ensure high loading and conveying efficiency of the inner trays.
[0053] The structure of the box loading and unloading mechanism 9 is designed. The lever 404 of the box loading and unloading mechanism 9 is installed on the mounting base plate 401 through the lever mounting plate 405. The third drive device 43 drives the movable base plate 49 to move horizontally on the linear sliding module 42. Since the guide rod and guide sleeve assembly 47 and the fourth drive device 48 are fixedly mounted on the sliding part 46 of the linear sliding module 42, the fourth drive device 48 drives the movable base plate 49 to move up and down on the guide rod and guide sleeve assembly 47. When the movable base plate 49 moves up and down, it can drive multiple lever plates 403 to move up and down synchronously through the mounting base plate 401. When the first inner tray conveyor line 1 and the second inner tray conveyor line 2 respectively convey the inner trays to the box loading and unloading mechanism 9 in the inner tray loading and unloading line 4, they can catch the food dropped by the paddle 54 of the double-chain feeding line 3 to complete the automatic loading of food into the inner trays. At the same time, the fourth driving device 48 drives the two driving rods 404 of each paddle plate 403 to synchronously upwardly penetrate the inner tray loading double channels 409 and respectively emerge from between the fifth side guide plate 407 and the second middle guide plate 406 and from between the second middle guide plate 406 and the sixth side guide plate 408. The two exposed driving rods 404 are respectively located at the rear sides of the two inner trays loaded with food that are conveyed in parallel or in parallel. Then, the third driving device 43 drives the moving bottom plate 49 to drive the two relatively arranged driving rods 404 to move horizontally to push the two parallel or parallel inner trays to move synchronously. The fourth drive device 48 drives the two shifting rods 404 of each shifting plate 403 to synchronously descend from between the fifth side guide plate 407 and the second middle guide plate 406 and from between the second middle guide plate 406 and the sixth side guide plate 408 and exit the inner tray loading double channel 409. The third drive device 43 cooperates with the fourth drive device 48 to drive the two shifting rods 404 of each shifting plate to synchronously retreat and then rise to the rear side of the next pair of inner trays loaded with food. The third drive device 43 drives the shifting rod 404 to move forward (i.e., move away from the double-chain feeding line 3) according to the aforementioned method to convey the next inner tray. This cycle is repeated so that the two sets of inner trays loaded with food can be automatically conveyed and discharged synchronously in sequence through the inner tray loading and unloading line 4.
[0054] Its overall structural design realizes a series of operations such as automatic loading and conveying of two groups of food simultaneously, automatic loading and conveying of two groups of inner trays simultaneously, automatic loading and conveying of the two groups of loaded food into the inner trays simultaneously, and automatic unloading and conveying of the two groups of inner trays with loaded food simultaneously on one device, and the above series of operations do not require manual participation. It not only has the advantages of high food conveying efficiency, high food conveying precision, high inner tray conveying efficiency, high inner tray conveying precision, high inner tray loading efficiency, high inner tray loading precision, high inner tray unloading efficiency and high inner tray unloading precision, it also realizes automated operation, so that it can effectively solve the problems that most food production plants on the market currently generally use manual loading of food into the inner trays, which results in low work efficiency, high labor intensity of workers, high labor costs of enterprises and inability to meet the requirements of enterprise automated production.
[0055] The above embodiment is only an example of the present invention and is not intended to limit the implementation and scope of rights of the present invention. Any technical solution that is identical or equivalent to the content described in the claims of the present invention should be included in the protection scope of the present invention.
Claims
1. Food packaging conveyor line, characterized by: It includes a double-chain feeding line, a first inner support conveyor line, a second inner support conveyor line and an inner support loading and unloading line. The double-chain feeding line and the inner support loading and unloading line are connected in a straight line. The first inner support conveyor line and the second inner support conveyor line are respectively arranged on both sides of one end of the inner support loading and unloading line connected to the double-chain feeding line, and the first inner support conveyor line and the second inner support conveyor line are respectively connected with the inner support loading and unloading line to transfer the inner support to the inner support loading and unloading line; the double-chain feeding line loads and conveys food, the double-chain feeding line is connected with the inner support loading and unloading line to transfer food to the inner support of the inner support loading and unloading line, and the inner support loading and unloading line transports and unloads the inner support loaded with food.
2. The food packaging conveyor line according to claim 1, characterized in that: The double-chain feeding line includes a feeding bracket, on which a first sprocket assembly and a second sprocket assembly are arranged in parallel, and feeding side mounting plates are respectively provided on both sides of the same end of the feeding bracket, and each feeding side mounting plate is respectively provided with a horizontal guide groove and a vertical guide groove, and the opposite inner sides of the two feeding side mounting plates are respectively provided with a first tensioning assembly and a second tensioning assembly, the first sprocket assembly is respectively transmission-connected to the first tensioning assembly and the second tensioning assembly on the same side as the first sprocket assembly, and the second sprocket assembly is respectively transmission-connected to the first tensioning assembly and the second tensioning assembly on the same side as the first sprocket assembly; a first driving device is provided on the outer side of one of the feeding side mounting plates, the first driving device is connected to a first reducer, the first reducer is connected to a driving shaft, and the first reducer is drivingly connected to the first sprocket assembly and the second sprocket assembly via the driving shaft.
3. The food packaging conveyor line according to claim 2, characterized in that: The first sprocket assembly includes a driving sprocket, a first driven sprocket, a second driven sprocket and a chain. The driving sprocket is installed on the driving shaft, and the first driven sprocket and the second driven sprocket are respectively arranged on the two end parts of the feed bracket. The driving sprocket is driven and connected to the first driven sprocket and the second driven sprocket through chains, and a number of paddles are evenly spaced on the chain; the structure of the second sprocket assembly is the same as that of the first sprocket assembly; the feed bracket is provided with a driven shaft on one end of the second driven sprocket, and the first sprocket assembly and the second driven sprockets of the second sprocket assembly are respectively installed on the driven shaft.
4. The food packaging conveyor line according to claim 2, characterized in that: The first tensioning assembly includes a vertical positioning member, on which a vertical tensioning wheel is provided. The vertical tensioning wheel is mounted on the feed side mounting plate on the same side as the vertical positioning member through the vertical positioning member. The vertical tensioning wheel is fixed on the vertical guide groove on the same side as the vertical positioning member to adjust the tension of the chain; The second tensioning assembly includes a transverse positioning piece, on which a transverse tensioning wheel is provided. The transverse tensioning wheel is mounted on the feed side mounting plate on the same side as the transverse positioning piece through the transverse positioning piece. The transverse tensioning wheel is fixed on the transverse guide groove on the same side as the transverse positioning piece to adjust the tightness of the chain.
5. The food packaging conveyor line according to claim 2, characterized in that: A first middle guide plate is provided above the first sprocket assembly and the second sprocket assembly, and a first side guide plate and a second side guide plate are provided on both sides of the first middle guide plate respectively. The first side guide plate and the first middle guide plate guide and limit the food conveyed on the first sprocket assembly, and the second side guide plate and the first middle guide plate guide and limit the food conveyed on the second sprocket assembly; a double food channel is provided between the first side guide plate and the first middle guide plate and between the second side guide plate and the first middle guide plate to provide space for the movement of the paddle.
6. The food packaging conveyor line according to claim 1, characterized in that: The first inner support conveying line includes an inner support conveying bracket, an inner support conveying belt is provided on the inner support conveying bracket, an inner support receiving cover is provided on the end of the inner support conveying belt away from the inner support loading and unloading line, and the inner support receiving cover is installed on the inner support conveying bracket through a cover mounting piece; a third side guide plate and a fourth side guide plate are provided on the inner support conveying belt in parallel along the direction of inner support transmission, the third side guide plate and the fourth side guide plate limit and guide the transportation of the inner support, and a guide plate positioning piece is provided on the side opposite to each other of the third side guide plate and the fourth side guide plate; Positioning mounting parts are respectively provided on both sides of the inner support conveying bracket, the guide plate positioning part is installed on the positioning mounting part, the third side guide plate and the fourth side guide plate are respectively installed on the inner support conveying bracket through the guide plate positioning part and the guide plate mounting part, the guide plate positioning part and the guide plate mounting part cooperate to respectively position and adjust the third side guide plate and the fourth side guide plate, and there are more than one guide plate positioning part and positioning mounting part respectively; A second drive device is provided on the side of the inner support conveyor belt away from the inner support loading and unloading line, and the second drive device is connected to the inner support conveyor belt through a second reducer; connecting plates are respectively provided on both sides of the end of the first inner support conveyor line close to the inner support loading and unloading line, and the first inner support conveyor line is connected and installed with the inner support loading and unloading line and the double-chain feeding line through two connecting plates; the structure of the second inner support conveyor line is the same as that of the first inner support conveyor line.
7. The food packaging conveyor line according to claim 1, characterized in that: The inner support blanking line includes a box loading and blanking bracket, a box loading and blanking mechanism is provided on the top of the box loading and blanking bracket, and the box loading and blanking mechanism is installed on the box loading and blanking bracket through the mounting side plate; the box loading and blanking mechanism includes a linear sliding module provided on one side of the mounting side plate, a third driving device is provided at one end of the linear sliding module, and the third driving device is driven and connected to the linear sliding module through a third reducer and a coupling in turn; a fourth driving device is provided on the sliding part of the linear sliding module, guide rod and guide sleeve assemblies are respectively provided on both sides of the fourth driving device, and the two guide rod and guide sleeve assemblies are respectively installed on the sliding part of the linear sliding module, and the upper ends of the fourth driving device and the guide rod and guide sleeve assembly are commonly connected to a movable base plate, and the fourth driving device drives the movable base plate to perform lifting and lowering movements on the guide rod and guide sleeve assembly; a mounting base plate is provided above the movable base plate, and the mounting base plate is mounted on the movable base plate through a base plate mounting member; a plurality of dial plates are evenly spaced on the mounting base plate; Each shift plate includes a shift rod mounting plate, a shift rod is provided on one side edge of the shift rod mounting plate along the length direction, the shift rod and the shift rod mounting plate are integrally formed, and the shift rod is vertically arranged to the shift rod mounting plate, and more than one shift rod is provided.
8. The food packaging conveyor line according to claim 7, characterized in that: The inner tray loading and unloading line also includes a second middle guide plate arranged above the box loading and unloading mechanism, and a fifth side guide plate and a sixth side guide plate are respectively provided on both sides of the second middle guide plate; a double inner tray loading channel is provided between the fifth side guide plate and the second middle guide plate and between the sixth side guide plate and the second middle guide plate to provide space for the horizontal movement and the lifting movement of the dial plate.