Discharging turnover mechanism for concrete block blanks

By designing a discharge flip mechanism for concrete block blanks, automatic flip is achieved by meshing with the drive shaft and gear, the problem of traditional manual operation is solved, and an efficient and safe automatic flip process is achieved.

CN223254178UActive Publication Date: 2025-08-22LIANGSHAN ZHOU YUTOU ENERGY-SAVING BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202422817612.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-08-22
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

Traditional manual operation concrete block blanks are inefficient in flipping and are prone to damage product quality.

Method used

A discharge flip mechanism for concrete block blanks is designed. The drive shaft drives the driving gear to mesh with the synchronous tooth belt to realize automatic flip of the block blanks, and the flip process is monitored through sensors, and the control box is intelligently controlled.

Benefits of technology

The automatic flip of block blanks is realized, production efficiency is improved, damage to the product by manual operation is reduced, and product quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of turnover mechanisms, and discloses a concrete block blank discharging turnover mechanism which comprises a main body, a first rotating seat is fixedly arranged on one side of the upper end of the main body, a driven shaft is rotatably connected to the inner surface of the first rotating seat, and a turnover structure is rotatably arranged at the center of the upper end face of the main body. The overturning structure comprises an overturning plate, a transmission structure is rotationally arranged on the other side of the upper end face of the body and comprises a transmission shaft body, a transmission belt structure is fixedly arranged on the periphery of the outer surface of the transmission shaft body, and a mounting seat is fixedly arranged on the upper end face of the body and close to the first rotating seat. According to the building block blank overturning device, the overturning motor drives the rotating shaft body to rotate, the multiple overturning plates are fixedly arranged on the outer surface of the rotating shaft body and clamp building block blanks, the building block blanks are overturned through rotation of the rotating shaft body, batch operation can be conducted on overturning of the building block blanks, and cost is saved.
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Description

Technical Field

[0001] The utility model relates to the technical field of turnover mechanisms, in particular to a discharging and turnover mechanism for concrete block blanks. Background Art

[0002] Concrete blocks are widely used in high-rise frame structure buildings. During the production process of concrete blocks, the blanks need to be removed from the mold and turned over after forming in order to carry out subsequent curing, cutting or stacking processes.

[0003] During the production process of concrete blocks, the blocks need to be removed from the mold after forming and turned over to facilitate subsequent maintenance and stacking. Traditional manual operation is not only inefficient, but also easily causes damage to the blocks during operation, affecting product quality.

[0004] Therefore, the present invention provides a discharging and turning mechanism for concrete block blanks to solve the problems raised in the above background technology. Utility Model Content

[0005] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a discharging and turning mechanism for concrete block blanks. The transmission shaft body drives the driving gear on the outer surface to rotate, and the engagement of the driving gear with the synchronous toothed belt enables the upper block blank to move, so that the block blank can be moved after being turned over. The sensor can measure whether there is a problem with the turning and issue an alarm.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a discharging and turning mechanism for concrete block blanks, comprising a main body, a first rotating seat fixedly provided on one side of the upper end of the main body, a driven shaft rotatably connected to the inner surface of the first rotating seat, a turning structure rotatably provided at the center position of the upper end surface of the main body, the turning structure comprising a turning plate, a transmission structure rotatably provided on the other side of the upper end surface of the main body, the transmission structure comprising a transmission shaft body, a transmission belt structure fixedly provided around the outer surface of the transmission shaft body, a mounting seat fixedly provided on the upper end surface of the main body near the first rotating seat, a sensor fixedly provided at the edge position of the outer surface of the mounting seat, and a control box fixedly provided on one side of the outer surface of the main body;

[0007] Through the above technical solution, the main body is the basic frame of the device, the first rotating seat fixes one side position of the transmission shaft, the driven shaft is used to install the driven gear, the flipping structure flips the block blank, the flipping plate can clamp the block blank for flipping, the transmission structure can drive the transmission belt structure to move, the mounting seat is used to install the sensor, the sensor is used to detect the flipping position of the block blank, and the control box has control elements and intelligent elements inside to control the device.

[0008] Furthermore, a rotating shaft body is fixedly provided on the inner surface of the flip plate, a rotating shaft seat is rotatably connected to the other side of the rotating shaft body, and a flip motor is fixedly provided on one side of the rotating shaft body;

[0009] Through the above technical solution, the function of the shaft body is to drive the flip plate to rotate, the shaft seat can fix the position of one end of the shaft body, and the function of the flip motor is to drive the shaft body to rotate.

[0010] Furthermore, one side of the transmission shaft body is fixedly connected to the transmission motor body, one side of the outer surface of the transmission shaft body is rotatably connected to the transmission motor fixing seat, and the edge position of the other side of the outer surface of the transmission shaft body is rotatably connected to the transmission shaft fixing seat;

[0011] Through the above technical solution, the function of the transmission motor body is to drive the transmission shaft body to rotate, the transmission motor fixing seat can fix the position of the transmission motor body, and the transmission shaft fixing seat can fix the position of one side of the transmission shaft body.

[0012] Furthermore, the transmission belt structure includes a synchronous toothed belt, and one side of the inner surface of the synchronous toothed belt is meshedly connected with a driving gear;

[0013] Through the above technical solution, the synchronous toothed belt can be meshed with the driving gear for transmission and thus move, and the driving gear is used to connect to the transmission shaft body for rotation.

[0014] Furthermore, the other side of the inner surface of the synchronous toothed belt is meshedly connected with a driven gear, and the driven gear and the driving gear are both provided with shaft holes at the center positions on one side;

[0015] Through the above technical solution, the driven gear is used to connect the driven shaft and fix the position of the other side of the synchronous toothed belt, and the shaft hole enables the driving gear and the driven gear to be installed on the shaft.

[0016] Furthermore, a plurality of rubber seats are fixedly provided at the edge of the lower end surface of the main body, and a second rotating seat is fixedly provided at the edge of one side of the outer surface of the main body;

[0017] Through the above technical solution, the rubber seat is used for buffering and shock absorption, which can effectively avoid damage to the main body caused by vibration, and the second rotating seat is used to fix the position of the other side of the driven shaft.

[0018] Furthermore, a switch is fixedly provided at an edge position on one side of the outer surface of the control box;

[0019] Through the above technical solution, the switch is used to open and close the control box.

[0020] The utility model has the following beneficial effects:

[0021] 1. The utility model proposes a discharging and turning mechanism for concrete block blanks. The device is provided with a turning structure. A turning motor drives a rotating shaft body to rotate. A plurality of turning plates are fixedly provided on the outer surface of the rotating shaft body. The turning plates clamp the block blanks. The block blanks are turned over by rotating the rotating shaft body. The turning of the block blanks can be performed in batches, which saves costs.

[0022] 2. The utility model proposes a discharging and turning mechanism for concrete block blanks. The device is provided with a transmission structure. The transmission motor body can drive the transmission shaft body to rotate. The transmission shaft body drives the driving gear on the outer surface to rotate. The engagement of the driving gear and the synchronous toothed belt enables the upper block blank to move, which facilitates the movement of the block blank after flipping. The sensor can measure whether there is a problem with the flipping and issue an alarm. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 This is the first axonometric drawing of the present utility model;

[0024] Figure 2 This is the second axonometric drawing of the present utility model;

[0025] Figure 3 This is a schematic diagram of the flip structure of the utility model;

[0026] Figure 4 This is a schematic diagram of the transmission structure of the utility model;

[0027] Figure 5 It is a schematic diagram of the transmission belt of the present utility model.

[0028] Legend:

[0029] 1. Main body; 2. Control box; 3. Switch; 4. Rubber seat; 5. Driven shaft; 6. First rotating seat; 7. Flip structure; 701. Flip motor; 702. Rotating shaft body; 703. Flip plate; 704. Rotating shaft seat; 8. Transmission structure; 801. Transmission motor body; 802. Transmission motor fixing seat; 803. Transmission shaft body; 804. Transmission shaft fixing seat; 9. Transmission belt structure; 901. Synchronous toothed belt; 902. Driving gear; 903. Driven gear; 904. Shaft hole; 10. Sensor; 11. Mounting seat; 12. Second rotating seat. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] Example

[0032] Reference Figure 1-5 The utility model provides an embodiment: a discharging and turning mechanism for concrete block blanks, including a main body 1, which is the basic frame of the device and is used to fix and carry all components. A first rotating seat 6 is fixedly provided on one side of the upper end of the main body 1, and the first rotating seat 6 provides a rotating support for the driven shaft 5. The inner surface of the first rotating seat 6 is rotatably connected to the driven shaft 5. The rotational motion of the driven shaft 5 can be transmitted by an external power source through a transmission component such as a transmission belt structure 9. A turning structure 7 is rotatably provided at the center position of the upper end surface of the main body 1. The turning structure 7 turns the block blank. The turning structure 7 includes a turning plate 703. The turning plate 703 clamps the block blank. A transmission structure 8 is rotatably provided on the other side of the upper end surface of the main body 1. The transmission structure 8 enables the transmission belt structure 9 to rotate. The transmission structure 8 includes a transmission shaft body 803, and the transmission shaft body 803 drives the transmission belt structure 9 to rotate. The transmission belt structure 9 is fixedly arranged around the outer surface of the transmission shaft body 803. The transmission belt structure 9 is used to move the building block blank. A mounting seat 11 is fixedly arranged on the upper end surface of the main body 1 near the first rotating seat 6. The mounting seat 11 is used to install and fix the sensor 10. A sensor 10 is fixedly arranged at the edge position of the outer surface of the mounting seat 11. The sensor 10 is used to detect the flipping position of the building block blank and the rotation state of the driven shaft 5. A control box 2 is fixedly arranged on one side of the outer surface of the main body 1. The control box 2 is used to receive signals from the sensor 10, control the operation of components such as the transmission structure 8 and the flipping structure 7, and realize automatic control of the device.

[0033] The inner surface of the flip plate 703 is fixedly provided with a rotating shaft body 702, and the rotating shaft body 702 ensures the stable rotation of the flip plate 703. The other side of the rotating shaft body 702 is rotatably connected to the rotating shaft seat 704. A flip motor 701 is fixedly provided on one side of the rotating shaft body 702, and the flip motor 701 provides the driving force required for flipping. One side of the transmission shaft body 803 is fixedly connected to the transmission motor body 801, and the transmission system of the transmission motor body 801 provides a power source. One side of the outer surface of the transmission shaft body 803 is rotatably connected to the transmission motor fixing seat 802, and the transmission motor fixing seat 802 is used to fix the position of the transmission motor body 801. The edge position of the other side of the outer surface of the transmission shaft body 803 is rotatably connected to the transmission shaft fixing seat 804, and the transmission shaft fixing seat 804 is used to fix the end position of the transmission shaft body 803. The transmission belt structure 9 includes a synchronous toothed belt 901, a synchronous toothed belt 901 The upper end building block blank is moved by meshing with the gear. One side of the inner surface of the synchronous toothed belt 901 is meshed with a driving gear 902, and the driving gear 902 is connected to the transmission shaft body 803. The other side of the inner surface of the synchronous toothed belt 901 is meshed with a driven gear 903, and the driven gear 903 is connected to the driven shaft 5. A shaft hole 904 is provided at the center position of one side of the driven gear 903 and the driving gear 902. The shaft hole 904 enables the gear to be installed on the shaft. A plurality of rubber seats 4 are fixedly provided at the edge position of the lower end surface of the main body 1. The rubber seat 4 enables the device to contact the ground and prevent the main body 1 from being squeezed and deformed. A second rotating seat 12 is fixedly provided at the edge position of one side of the outer surface of the main body 1. The second rotating seat 12 is used to fix the end position of the driven shaft 5. A switch 3 is fixedly provided at the edge position of one side of the outer surface of the control box 2. The switch 3 is used to open and close the control door of the control box 2.

[0034] Working principle: The building block blank is transmitted to one side of the synchronous toothed belt 901 on the upper end face of the main body 1 through an external device, and the transmission motor body 801 drives the transmission shaft body 803 to rotate, and the transmission shaft body 803 drives the external driving gear 902 to rotate, and the driving gear 902 engages with the synchronous toothed belt 901 to move the synchronous toothed belt 901, and the building block blank on the upper end of the synchronous toothed belt 901 moves to the flip plate 703, and the flip motor 701 drives the rotating shaft body 702 to rotate, and the rotating shaft body 702 drives the flip plate 703 to rotate, and the flip plate 703 flips to the other side and presses down, and the synchronous toothed belt 901 drives the flipped building block blank to move out, and the sensor 10 monitors the flipping position.

[0035] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A discharging and turning mechanism for concrete block blanks, comprising a main body (1), characterized in that: A first rotating seat (6) is fixedly provided on one side of the upper end of the main body (1), and a driven shaft (5) is rotatably connected to the inner surface of the first rotating seat (6). A flip structure (7) is rotatably provided at the center position of the upper end surface of the main body (1), and the flip structure (7) includes a flip plate (703). A transmission structure (8) is rotatably provided on the other side of the upper end surface of the main body (1), and the transmission structure (8) includes a transmission shaft body (803). A transmission belt structure (9) is fixedly provided around the outer surface of the transmission shaft body (803). A mounting seat (11) is fixedly provided on the upper end surface of the main body (1) near the first rotating seat (6), and a sensor (10) is fixedly provided at the edge position of the outer surface of the mounting seat (11). A control box (2) is fixedly provided on one side of the outer surface of the main body (1).

2. The discharging and turning mechanism for concrete block blanks according to claim 1, characterized in that: A rotating shaft body (702) is fixedly provided on the inner surface of the flip plate (703), a rotating shaft seat (704) is rotatably connected to the other side of the rotating shaft body (702), and a flip motor (701) is fixedly provided on one side of the rotating shaft body (702).

3. The discharging and turning mechanism for concrete block blanks according to claim 1, characterized in that: One side of the transmission shaft body (803) is fixedly connected to the transmission motor body (801), one side of the outer surface of the transmission shaft body (803) is rotatably connected to the transmission motor fixing seat (802), and the edge position of the other side of the outer surface of the transmission shaft body (803) is rotatably connected to the transmission shaft fixing seat (804).

4. The discharging and turning mechanism for concrete block blanks according to claim 1, characterized in that: The transmission belt structure (9) comprises a synchronous toothed belt (901), and one side of the inner surface of the synchronous toothed belt (901) is meshedly connected with a driving gear (902).

5. The discharging and turning mechanism for concrete block blanks according to claim 4, characterized in that: The other side of the inner surface of the synchronous toothed belt (901) is meshedly connected with a driven gear (903), and a shaft hole (904) is provided at the center position of one side of the driven gear (903) and the driving gear (902).

6. The discharging and turning mechanism for concrete block blanks according to claim 1, characterized in that: A plurality of rubber seats (4) are fixedly provided at the edge of the lower end surface of the main body (1), and a second rotating seat (12) is fixedly provided at the edge of one side of the outer surface of the main body (1).

7. The discharging and turning mechanism for concrete block blanks according to claim 1, characterized in that: A switch (3) is fixedly provided at an edge position on one side of the outer surface of the control box (2).