Composite manipulator for production line

Abstract

The utility model provides a composite manipulator for a production line, relates to the technical field of manipulators, and aims to solve the problems that in an existing production line, carriers are placed on a conveying belt through manipulators, pallets are manually loaded to be stacked or unstacked, field operators are increased, and efficiency is low. The main body is a manipulator body; the moving part is mounted on a sliding rail on the mounting mechanism in a sliding manner; the sucking disc is connected with the connecting plate; and the clamping piece is rotationally mounted on the moving piece. The rollers on the clamping pieces are in contact with the carriers, so that the carriers can be stably clamped, the carriers can be disassembled and stacked through the main body, the carriers are stacked and separated through the plastic plates, and the suction cups are controlled by the vacuum generator to suck the plastic plates. And the camera is used for photographing the accurate position of the groove in the partition plate on the tray, accurate coordinates are provided for the carrier clamping clamp to clamp the carrier or place the carrier, and unmanned production of carrier disassembling and stacking is achieved through the main body.

Description

Technical Field

[0001] The utility model belongs to the technical field of manipulators, and more specifically, relates to a composite manipulator for a production line. Background Art

[0002] A supported catalyst is a solid catalyst made by physically and chemically loading the active catalyst components and co-catalysts onto a support material. The support serves to support the main catalyst, co-catalyst, and various co-catalyst components. The catalyst support coating production line requires a robot to automatically grasp the support and automatically remove and stack the support. Based on prior art findings, existing production lines rely on robots to place the support onto a conveyor belt, with manual palletizing and unstacking, increasing the number of on-site operators. Therefore, a composite robot for automated unstacking and stacking of support support production lines is proposed. Utility Model Content

[0003] In order to solve the above technical problems, the utility model provides a production line composite robot to solve the problem that the existing production lines all use robots to place carriers on the conveyor belt, manually load pallets, stack or depalletize, and increase the number of on-site operators.

[0004] The utility model is a composite manipulator for a production line, which is achieved by the following specific technical means:

[0005] A composite manipulator for a production line, comprising a driving mechanism, an adsorption mechanism, an installation mechanism, a clamping mechanism and an identification mechanism;

[0006] The driving mechanism includes: a main body, which is the robot body; the adsorption mechanism is connected to the driving mechanism; the mounting mechanism is connected to the driving mechanism; the clamping mechanism is connected to the mounting mechanism, and the clamping mechanism includes: a moving part, which is slidably mounted on a slide rail on the mounting mechanism, and there are two groups of moving parts; the identification mechanism is installed on the mounting mechanism, and the identification mechanism includes: a camera, which is connected to the mounting part on the mounting mechanism.

[0007] Furthermore, the driving mechanism further includes:

[0008] The connecting piece is a T-shaped structure and is connected to the main body.

[0009] Furthermore, the adsorption mechanism includes:

[0010] A connecting plate is connected to the connecting piece and a pressure gauge is installed on the connecting plate; a vacuum generator is installed on the connecting plate; and a suction cup is connected to the connecting plate.

[0011] Furthermore, the installation mechanism includes:

[0012] A mounting part, on which a motor is fixedly mounted, and the mounting part is connected to a connecting part; a screw rod, which is connected to the motor on the mounting part, and is mounted inside a threaded hole on the moving part; and a slide rail, which is fixedly mounted on the mounting part.

[0013] Furthermore, the clamping mechanism further includes:

[0014] The fixed part is fixedly installed on the side of the moving part, and the motor is fixedly installed on the fixed part; the synchronous belt is rotatably installed on the synchronous wheel of the fixed part.

[0015] Furthermore, the clamping mechanism further includes:

[0016] A clamping part is provided with a roller, the clamping part is connected to a synchronous wheel on a fixed part, and the clamping part is rotatably mounted on the movable part; and a stop cylinder is mounted on the movable part.

[0017] Furthermore, the identification mechanism further includes:

[0018] The lighting component is connected with the camera.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. In this device, a main body and a clamping part are set. The main body here is set as a six-axis manipulator. The motor on the mounting part controls the rotation of the screw rod, thereby driving the moving part to move on the slide rail. At the same time, the roller on the clamping part contacts the carrier, so that the carrier can be stably clamped. The carrier can be dismantled and stacked through the main body, and the carrier stacks are separated by plastic plates. The vacuum generator controls the suction cup to adsorb the plastic plate, and the camera is responsible for taking pictures of the precise position of the groove on the partition on the pallet, providing accurate coordinates for the carrier clamping fixture to clamp the carrier or place the carrier, and then the unmanned production of carrier dismantling and stacking is realized through the main body. It is highly integrated and more practical. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a main structural diagram of the present utility model.

[0022] Figure 2 It is a partial three-dimensional structural schematic diagram of the utility model.

[0023] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the utility model in a side view.

[0024] Figure 4 It is a schematic diagram of the main partial structure of the utility model.

[0025] Figure 5It is a schematic diagram of a partial three-dimensional structure of the utility model when viewed from above.

[0026] In the figure, the corresponding relationship between the component names and the drawing numbers is as follows:

[0027] 1. Driving mechanism; 101. Main body; 102. Connecting part; 2. Adsorption mechanism; 201. Connecting plate; 202. Vacuum generator; 203. Suction cup; 3. Mounting mechanism; 301. Mounting part; 302. Screw rod; 303. Slide rail; 4. Clamping mechanism; 401. Moving part; 402. Fixed part; 403. Synchronous belt; 404. Clamping part; 405. Stop cylinder; 5. Identification mechanism; 501. Camera; 502. Illuminating part. DETAILED DESCRIPTION

[0028] The following is a further detailed description of the embodiments of the present invention in conjunction with the accompanying drawings and examples.

[0029] Example:

[0030] As attached Figure 1 To the attached Figure 5 As shown:

[0031] The utility model provides a production line composite manipulator, including a driving mechanism 1, an adsorption mechanism 2, an installation mechanism 3, a clamping mechanism 4 and an identification mechanism 5; the driving mechanism 1 includes: a main body 101, the main body 101 is the manipulator body; the main body 101 here is a six-axis manipulator, which clamps the carrier through the clamping member 404 and cooperates with the main body 101, so that the carrier can be stacked, and the above operations are evenly controlled by the background program; the adsorption mechanism 2 is connected to the driving mechanism 1; the installation mechanism 3 is connected to the driving mechanism 1; the clamping mechanism 4 is connected to the installation mechanism 3, and the clamping mechanism 4 includes: a moving member 401 , the moving part 401 is slidably installed on the slide rail 303 on the mounting mechanism 3, and there are two groups of moving parts 401; the moving part 401 here is used to be driven by the screw rod 302 to move on the slide rail 303, thereby driving the clamping part 404 to contact with the carrier, and then the carrier can be fixedly clamped; the identification mechanism 5 is installed on the mounting mechanism 3, and the identification mechanism 5 includes: a camera 501, the camera 501 is connected to the mounting part 301 on the mounting mechanism 3; the camera 501 here is mainly responsible for taking pictures of the precise position of the groove on the partition on the tray, and providing accurate coordinates for the carrier clamping fixture to clamp the carrier or place the carrier.

[0032] Among them, such as Figure 1 As shown, the driving mechanism 1 further includes: a connecting member 102 , which is a T-shaped structure and is connected to the main body 101 ; the connecting member 102 here is used to install the connecting plate 201 and the mounting member 301 .

[0033] Among them, such as Figure 1 As shown, the adsorption mechanism 2 includes: a connecting plate 201, which is connected to the connecting piece 102, and a pressure gauge is installed on the connecting plate 201; the connecting plate 201 here is used to monitor the vacuum value through the installed pressure gauge to ensure that the partition does not fall during the adsorption process; a vacuum generator 202, which is installed on the connecting plate 201; the vacuum generator 202 here is used to provide power for the suction cup 203; the suction cup 203, which is connected to the connecting plate 201; the suction cup 203 here is used to adsorb the partitions between the carriers.

[0034] Among them, such as Figure 5 As shown, the mounting mechanism 3 includes: a mounting part 301, a motor is fixedly mounted on the mounting part 301, and the mounting part 301 is connected to the connecting part 102; the mounting part 301 here is used to install the slide rail 303; a screw rod 302, the screw rod 302 is connected to the motor on the mounting part 301, and the screw rod 302 is installed inside the threaded hole on the moving part 401; the screw rod 302 here is used to drive the moving part 401 to move on the slide rail 303 through motor control, and then the carrier can be fixedly clamped by the clamping part 404; the slide rail 303, the slide rail 303 is fixedly mounted on the mounting part 301; the slide rail 303 here is used to be slidably connected to the moving part 401.

[0035] Among them, such as Figure 4 As shown, the clamping mechanism 4 also includes: a fixed part 402, which is fixedly mounted on the side of the moving part 401, and a motor is fixedly mounted on the fixed part 402; the fixed part 402 here is installed with a synchronous wheel; a synchronous belt 403, which is rotatably mounted on the synchronous wheel of the fixed part 402; the synchronous belt 403 here is used to rotate with the synchronous wheel on the fixed part 402, thereby driving the synchronous wheel at the bottom to rotate, thereby driving the clamping part 404 to flip 180 degrees, which can facilitate the loading The upper and lower surfaces of the body are coated; the clamping part 404 is equipped with a roller, and the clamping part 404 is connected to the synchronous wheel on the fixed part 402, and the clamping part 404 is rotatably mounted on the movable part 401; the clamping part 404 here is used to be driven to move by the movable part 401, so that the carrier can be fixedly clamped; the stop cylinder 405, the stop cylinder 405 is mounted on the movable part 401; the stop cylinder 405 here is responsible for the consistency of the direction of the clamping roller when it is unloaded.

[0036] Among them, such as Figure 2 As shown, the identification mechanism 5 further includes: an illuminating element 502 , which is connected to the camera 501 ; the illuminating element 502 here is used to provide auxiliary fill light for the camera 501 .

[0037] The specific usage and function of this embodiment are as follows:

[0038] In the present invention, when using this device, the motor on the mounting part 301 controls the rotation of the screw rod 302, thereby driving the moving part 401 to move on the slide rail 303, and at the same time, the roller on the clamping part 404 contacts the carrier, so that the carrier can be stably clamped, and the motor on the fixed part 402 can drive the clamping part 404 to flip through the synchronous belt 403, thereby driving the carrier to flip 180 degrees, and the set stop cylinder 405 is responsible for the consistency of the direction of the clamping roller when it is unloaded, and the carrier can be dismantled and stacked through the main body 101, and the carrier stacks are separated by plastic plates, and the suction cup 203 can be controlled by the vacuum generator 202 to adsorb the plastic plates, and the camera 501 is responsible for taking pictures of the precise position of the groove on the partition plate on the pallet, providing accurate coordinates for the carrier clamping part 404 to clamp or place the carrier, and then the unmanned production of carrier dismantling and stacking is realized through the main body 101, which is highly integrated and more practical.

Claims

1. A composite robot for a production line, characterized by: It comprises a driving mechanism (1), an adsorption mechanism (2), a mounting mechanism (3), a clamping mechanism (4) and an identification mechanism (5); The driving mechanism (1) comprises: a main body (101), which is a manipulator body; the adsorption mechanism (2) is connected to the driving mechanism (1); the mounting mechanism (3) is connected to the driving mechanism (1); the clamping mechanism (4) is connected to the mounting mechanism (3), and the clamping mechanism (4) comprises: a moving part (401), the moving part (401) is slidably mounted on a slide rail (303) on the mounting mechanism (3), and the moving part (401) is provided with two groups; the identification mechanism (5) is mounted on the mounting mechanism (3), and the identification mechanism (5) comprises: a camera (501), and the camera (501) is connected to the mounting part (301) on the mounting mechanism (3).

2. A production line composite robot according to claim 1, characterized in that: The driving mechanism (1) further comprises: The connecting piece (102) is a T-shaped structure, and the connecting piece (102) is connected to the main body (101).

3. A production line composite robot according to claim 2, characterized in that: The adsorption mechanism (2) comprises: A connecting plate (201) is connected to the connecting piece (102), and a pressure gauge is installed on the connecting plate (201); a vacuum generator (202) is installed on the connecting plate (201); and a suction cup (203) is connected to the connecting plate (201).

4. A production line composite robot according to claim 3, characterized in that: The mounting mechanism (3) comprises: A mounting member (301) is fixedly mounted with a motor on the mounting member (301), and the mounting member (301) is connected to the connecting member (102); a screw rod (302) is connected to the motor on the mounting member (301), and the screw rod (302) is mounted inside a threaded hole on the moving member (401); and a slide rail (303) is fixedly mounted on the mounting member (301).

5. The composite robot for a production line according to claim 1, characterized in that: The clamping mechanism (4) further comprises: A fixed part (402) is fixedly mounted on the side of the movable part (401), and a motor is fixedly mounted on the fixed part (402); and a synchronous belt (403) is rotatably mounted on a synchronous wheel of the fixed part (402).

6. The composite robot for a production line according to claim 1, characterized in that: The clamping mechanism (4) further comprises: A clamping member (404) is provided with a roller, the clamping member (404) is connected to a synchronous wheel on a fixed member (402), and the clamping member (404) is rotatably mounted on a movable member (401); and a stop cylinder (405) is mounted on the movable member (401).

7. The composite robot for a production line according to claim 1, characterized in that: The identification mechanism (5) further comprises: The lighting element (502) is connected to the camera (501).

Images