Battery pole piece clamping and conveying device and coating equipment
By setting a through-axis tension sensor at both ends of the rubber press roller, real-time monitoring and automatic adjustment of pressure, the problem of uneven pinched rubber press rollers is solved, stable pinched electrodes and uniform wear of rubber rollers are achieved, and production efficiency and safety are improved.
Patent Information
- Application Number
- CN202422255829.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-14
AI Technical Summary
In the prior art, the compression force adjustment of the rubber pressing roller clamping mechanism lacks quantitative feedback, resulting in uneven pinching of the electrode piece, and adverse phenomena such as wrinkles and deviation, and uneven wear of the rubber roller surface, affecting production efficiency and life.
A through-axis tension sensor is installed at both ends of the rubber press roller to monitor the pressure in real time and feedback it to the external control system. The pressure of the rubber press roller is automatically adjusted through the regulator to ensure the consistency of the pressure during the pinch of the electrode.
The pressure consistency during the pinch of the pole piece is achieved, the pole piece wrinkles and deviation are avoided, the glue roller life is extended, the production efficiency and safety are improved, and the manual adjustment needs are reduced.
Smart Images

Figure CN223254517U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of battery pole piece production, and in particular relates to a battery pole piece clamping and conveying device and coating equipment. Background Art
[0002] Currently, in the early stages of battery electrode coating production, a rubber roller clamping mechanism is typically used as a tension barrier. However, this mechanism often results in uneven pressure at both ends of the roller, leading to inconsistent linear speeds for electrode clamping and causing problems such as wrinkling and deviation of the electrode. Furthermore, this uneven distribution of pressure can lead to varying degrees of wear on the roller surface, shortening its service life.
[0003] In the existing technology, the clamping force of the rubber pressure roller clamping mechanism is mostly adjusted manually. The adjusted clamping force has no quantitative feedback, which makes the adjustment operation difficult. It often takes multiple adjustments to achieve the ideal effect, but frequent adjustments greatly affect the production efficiency of the electrode. Utility Model Content
[0004] The purpose of this utility model is to provide a battery electrode clamping device and coating equipment to solve the above-mentioned technical problems.
[0005] In view of this, the present invention provides a battery electrode clamping and feeding device, comprising:
[0006] Two brackets, each of which is provided with a swing arm, and the two swing arms are rotatably connected to the two brackets;
[0007] The transmission roller mechanism includes a transmission roller and a first driving member. The transmission roller is rotatably mounted on the bracket. The first driving member is mounted on the bracket and is used to control the rotation of the transmission roller.
[0008] The rubber pressure roller mechanism includes a rubber pressure roller, two through-shaft tension sensors, and two second driving members. The two through-shaft tension sensors are respectively mounted on two swing arms. The two ends of the rubber pressure roller are rotatably connected to the two through-shaft tension sensors. The two second driving members are mounted on the bracket and are respectively used to control the rotation of the two swing arms to drive the rubber pressure roller toward or away from the transmission roller.
[0009] Two regulators, the two regulators are respectively mounted on the two brackets and are respectively used to control and adjust the output pressures of the two second driving members;
[0010] A clamping gap is formed between the driving roller and the pressing roller for the battery pole pieces to pass through.
[0011] Furthermore, it also includes an external control system, the signal output end of the through-axis tension sensor is connected to the signal input end of the external control system, and the external control system controls the regulator to adjust the output pressure of the second driving member.
[0012] Furthermore, the through-axis tension sensor is detachably mounted on the swing arm.
[0013] Furthermore, the through-axis tension sensor is connected and fixed to the swing arm by setting fasteners.
[0014] Furthermore, the bracket further comprises:
[0015] The bearing is embedded in the bracket, and the transmission roller is connected to the bearing.
[0016] Furthermore, the rubber pressure roller mechanism also includes:
[0017] Rod end joint bearing, the driving end of the second driving member is connected to the swing arm through the rod end joint bearing.
[0018] Furthermore, the second driving member is a cylinder.
[0019] Furthermore, the regulator is a pneumatic proportional valve.
[0020] Furthermore, the first driving component is a motor.
[0021] A coating device comprises any one of the battery pole piece clamping and feeding devices described above.
[0022] The beneficial effects of the utility model are:
[0023] The clamping device installs through-axis tension sensors at both ends of the rubber pressing roller used to press the electrode. The through-axis tension sensors monitor the pressure at both ends of the rubber pressing roller in real time and feed it back to the external control system. The external control system automatically adjusts the output pressure of the second drive member through the control regulator based on the monitored pressure, affecting the rotation amplitude of the swing arm, changing the pressure applied by the rubber pressing roller on the electrode, and ensuring that the line pressure of the electrode passing through the clamping device and the rubber pressing roller is consistent. This can avoid inconsistent line speeds of electrode clamping due to inconsistent line pressure between the rubber pressing roller and the electrode, effectively prevent different degrees of surface wear of the rubber pressing roller, and prevent the electrode from wrinkling, deviation, and other undesirable phenomena during the clamping process, thereby reducing economic losses. At the same time, there is no need to manually adjust the rubber pressing roller, reducing labor input, not only improving production efficiency but also enhancing production safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0025] The marks in the figure are:
[0026] 1. Bracket; 2. Swing arm; 3. Transmission roller; 4. First drive member; 5. Rubber pressure roller; 6. Through-axis tension sensor; 7. Second drive member; 8. Regulator; 9. Rod end joint bearing. DETAILED DESCRIPTION
[0027] The following will be combined with the accompanying drawings in the embodiments of this application to clearly describe the technical solutions in the embodiments of this application. Obviously, the described embodiments are part of the embodiments of this application, not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by ordinary technicians in this field without making any creative work are within the scope of protection of this application.
[0028] In the description of this application, it should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to this application. For ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The techniques, methods and equipment known to ordinary technicians in the relevant fields may not be discussed in detail, but where appropriate, the techniques, methods and equipment should be considered as part of the authorization specification. In all examples shown and discussed here, any specific values should be interpreted as merely exemplary and not as limitations. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following figures, so once an item is defined in one figure, it does not need to be further discussed in subsequent figures.
[0029] Example 1:
[0030] This embodiment provides a battery electrode clamping and feeding device, comprising:
[0031] Two brackets 1, each of which is provided with a swing arm 2, and the two swing arms 2 are rotatably connected to the two brackets 1;
[0032] The transmission roller mechanism includes a transmission roller 3 and a first driving member 4. The transmission roller 3 is rotatably mounted on the bracket 1. The first driving member 4 is mounted on the bracket 1 and is used to control the rotation of the transmission roller 3.
[0033] The rubber pressure roller mechanism includes a rubber pressure roller 5, two through-shaft tension sensors 6, and two second drive members 7. The two through-shaft tension sensors 6 are respectively mounted on the two swing arms 2. The two ends of the rubber pressure roller 5 are rotatably connected to the two through-shaft tension sensors 6. The two second drive members 7 are mounted on the bracket 1 and are respectively used to control the rotation of the two swing arms 2 to drive the rubber pressure roller 5 toward or away from the transmission roller 3.
[0034] Two regulators 8, the two regulators 8 are respectively mounted on the two brackets 1 and are respectively used to control and adjust the output pressures of the two second driving members 7;
[0035] A pinching gap is formed between the driving roller 3 and the pressing roller 5 for the battery pole pieces to pass through.
[0036] Furthermore, an external control system is included, wherein the signal output end of the through-axis tension sensor 6 is connected to the signal input end of the external control system, and the external control system controls the regulator 8 to adjust the output pressure of the second driving member 7.
[0037] In the present technical solution, when the battery electrode clamping device is working, the battery electrode passes through the clamping gap between the transmission roller 3 and the glue pressing roller 5, the first driving member 4 controls the rotation of the transmission roller 3 to pull the battery electrode, and the second driving member 7 controls the swing arm 2 to rotate to drive the glue pressing roller 5 to abut against the battery electrode. The glue pressing roller 5 applies appropriate pressure to the battery electrode to ensure that the electrode passes stably through the gap between the transmission roller 3 and the glue pressing roller 5, thereby realizing the electrode clamping operation.
[0038] The roller shaft of the rubber pressure roller 5 is rotatably connected to a through-axis tension sensor 6 via a bearing. The through-axis tension sensor 6 can directly measure the pressure on the rubber pressure roller 5. When the rubber pressure roller 5 is rolling and pressing the electrode, the signal output end of the through-axis tension sensor 6 is connected to the signal input end of an external control system, which can be a programmable logic controller (PLC). The through-axis tension sensor 6 collects the pressure at both ends of the rubber pressure roller 5 in real time and communicates the collected pressure data to the PLC. The real-time pressure collected in real time is then compared with the preset pressure range written into the human-machine interface to calculate the deviation. The PLC then calculates the output adjustment amount of the second drive member 7 and controls the regulator 8 to adjust the output pressure of the second drive member 7, affecting the rotation amplitude of the swing arm 2, thereby changing the pressure applied by the rubber pressure roller 5 to the electrode, so that the electrode is in a suitable compression state for the tape to pass.
[0039] In summary, the clamping device installs through-axis tension sensors 6 at both ends of the rubber pressing roller 5 used to press the electrode. The through-axis tension sensors 6 monitor the pressure at both ends of the rubber pressing roller 5 in real time and feed it back to the external control system. The external control system automatically adjusts the output pressure of the second drive member 7 through the control regulator 8 based on the monitored pressure, affecting the rotation amplitude of the swing arm 2, changing the pressure applied by the rubber pressing roller 5 on the electrode, and ensuring that the line pressure between the electrode and the rubber pressing roller 5 during the tape passing through the clamping device is consistent. This can avoid inconsistent linear speeds of the electrode clamping due to inconsistent line pressure between the rubber pressing roller 5 and the electrode, effectively prevent different degrees of surface wear of the rubber pressing roller 5, and prevent the electrode from wrinkling, deviation, and other undesirable phenomena during the clamping process, thereby reducing economic losses. At the same time, there is no need to manually adjust the rubber pressing roller 5, reducing labor input, not only improving production efficiency but also enhancing production safety.
[0040] Example 2:
[0041] This embodiment provides a battery electrode clamping device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0042] Furthermore, the through-axis tension sensor 6 is detachably mounted on the swing arm 2 .
[0043] Furthermore, the through-axis tension sensor 6 is connected and fixed to the swing arm 2 by setting fasteners.
[0044] In this technical solution, several mounting holes are opened on the swing arm 2, and several connecting holes corresponding to the mounting holes are opened on the through-axis tension sensor 6. Then, the through-axis tension sensor 6 is connected and fixed to the swing arm 2 by setting bolts or screws.
[0045] Example 3:
[0046] This embodiment provides a battery electrode clamping device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0047] Furthermore, the bracket 1 further includes:
[0048] The bearing is embedded in the bracket 1, and the transmission roller 3 is connected to the bearing.
[0049] In this technical solution, bearings are embedded and installed on the two brackets 1, one end of the roller shaft of the transmission roller 3 is fixedly connected to the bearing on one of the brackets 1, and the other end passes through the bearing of the other bracket 1 and is connected to the driving end of the first driving member 4, so that the transmission roller 3 is rotatably connected to the two brackets 1.
[0050] Furthermore, the first driving member 4 is a motor. The motor is fixed on one of the brackets 1, and the driving end of the motor is connected to the end of the transmission roller 3. The motor is only responsible for controlling the rotation of the transmission roller 3 to provide kinetic energy for the entire pinching device.
[0051] Example 4:
[0052] This embodiment provides a battery electrode clamping device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0053] Furthermore, the rubber pressure roller mechanism also includes:
[0054] The rod end joint bearing 9 is connected between the driving end of the second driving member 7 and the swing arm 2 via the rod end joint bearing 9.
[0055] In this technical solution, a connecting block is provided on the swing arm 2. The bearing end of the rod end bearing 9 is rotatably connected to the connecting block, and the other end is fixedly connected to the drive end of the second drive member 7. Through this structural design, the second drive member 7 drives the rod end bearing 9 to move, thereby driving the swing arm 2 to rotate, thereby causing the rubber pressure roller 5 to move closer to or farther from the transmission roller 3. The use of the rod end bearing 9 makes the connection between the second drive member 7 and the swing arm 2 more flexible, preventing the swing arm 2 from getting stuck during rotation. At the same time, the rod end bearing 9 can also effectively absorb and reduce vibration, thereby reducing the noise generated during the movement of the swing arm 2.
[0056] Example 5:
[0057] This embodiment provides a battery electrode clamping device, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0058] Furthermore, the second driving member 7 is a cylinder.
[0059] Furthermore, the regulator 8 is a pneumatic proportional valve.
[0060] In the present technical solution, during the clamping process of the rubber pressure roller 5, two through-axis tension sensors 6 collect the pressure at both ends of the rubber pressure roller 5 in real time, communicate the pressure data to the PLC, and compare it with the preset pressure range written through the human-machine interface to calculate the deviation. Then the PLC automatically calculates the adjustment amount of the pneumatic proportional valve according to the proportional integral differential control (PID control). The specific calculation process is: if the deviation is greater than the unit adjustment amount (the unit adjustment amount refers to the minimum adjustable amount of the pneumatic proportional valve), the PLC automatically sets the adjustment amount to the deviation amount, and sends the adjustment electrical signal to the proportional valve. If the deviation is less than the unit adjustment amount, the PLC automatically sets no adjustment, and controls the extension amount of the cylinder by adjusting the output gas volume of the pneumatic proportional valve, thereby adjusting the pressure at both ends of the rubber roller.
[0061] Example 6:
[0062] This embodiment provides a coating device, including the battery electrode clamping device of any one of the above embodiments 1-5.
[0063] The embodiments of the present application are described above in conjunction with the accompanying drawings. Unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.
Claims
1. A battery electrode clamping device, characterized in that: include: Two brackets (1), each of the two brackets (1) being provided with a swing arm (2), and the two swing arms (2) being rotatably connected to the two brackets (1); A transmission roller mechanism, the transmission roller mechanism comprising a transmission roller (3) and a first driving member (4), the transmission roller (3) being rotatably mounted on a bracket (1), the first driving member (4) being mounted on the bracket (1) and being used to control the rotation of the transmission roller (3); A rubber pressure roller mechanism, the rubber pressure roller mechanism comprising a rubber pressure roller (5), two through-axis tension sensors (6) and two second driving members (7), the two through-axis tension sensors (6) being respectively mounted on two swing arms (2), the two ends of the rubber pressure roller (5) being rotatably connected to the two through-axis tension sensors (6), the two second driving members (7) being mounted on a bracket (1) and being respectively used to control the two swing arms (2) to rotate and drive the rubber pressure roller (5) to approach or move away from the transmission roller (3); Two regulators (8), the two regulators (8) are respectively mounted on the two brackets (1) and are respectively used to control and adjust the output pressures of the two second driving members (7); A clamping gap for the battery pole pieces to pass through is formed between the driving roller (3) and the pressing roller (5).
2. The battery pole piece clamping and feeding device according to claim 1, characterized in that: Also includes: An external control system, wherein the signal output end of the through-axis tension sensor (6) is connected to the signal input end of the external control system, and the external control system controls the regulator (8) to adjust the output pressure of the second driving member (7).
3. The battery electrode clamping device according to claim 1, characterized in that: The through-axis tension sensor (6) is detachably mounted on the swing arm (2).
4. The battery pole piece clamping and feeding device according to claim 3, characterized in that: The through-axis tension sensor (6) is connected and fixed to the swing arm (2) by arranging a fastener.
5. The battery pole piece clamping and feeding device according to claim 1, characterized in that: The support (1) further comprises: A bearing is embedded in the bracket (1), and the transmission roller (3) is connected to the bearing.
6. The battery pole piece clamping and feeding device according to claim 1, characterized in that: The rubber pressure roller mechanism also includes: A rod end joint bearing (9), wherein the driving end of the second driving member (7) is connected to the swing arm (2) via the rod end joint bearing (9).
7. The battery pole piece clamping and feeding device according to claim 1, characterized in that: The second driving member (7) is a cylinder.
8. The battery pole piece clamping and feeding device according to claim 1, characterized in that: The regulator (8) is a pneumatic proportional valve.
9. The battery pole piece clamping and feeding device according to claim 1, characterized in that: The first driving member (4) is a motor.
10. A coating device, characterized in that: A battery pole piece clamping device comprising any one of claims 1 to 9.