Die loose piece carrying tool for manufacturing composite material cylinder

By designing the mold movable block handling workpiece for composite cylinder manufacturing, and using support beams, guide rails and worm gear and worm gear reduction mechanisms, the automatic handling of template movable blocks is realized, solving the problems of high labor intensity and low mold release efficiency in the prior art, improving the mold release efficiency and protecting the inner wall of the cylinder.

CN223254730UActive Publication Date: 2025-08-22WEIHAI GUANGSHENG AEROSPACE TECH CO LTD
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Patent Information

Application Number
CN202422775538.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-08-22
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

In the prior art, during the release process of carbon fiber cylinder, the mass of the live block is large and the handling process requires special care, resulting in high labor intensity and low demolding efficiency.

Method used

A mold movable block handler for composite cylinder manufacturing is designed, using support beams, guide rails, sliders and worm gear and worm gear reduction mechanisms to automatically carry the formwork movable blocks through hooks and drive components, simplifying the operation process.

Benefits of technology

It realizes efficient disassembly of template live blocks, reduces labor intensity, improves mold release efficiency, and avoids bumps to the inner wall of the composite cylinder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of composite material barrel manufacturing and processing, in particular to a mould loose piece carrying tool for composite material barrel manufacturing, which is reasonable in structure, simple and convenient to operate and capable of reducing labor intensity in a demoulding process and improving demoulding efficiency. A guide rail arranged in the length direction is arranged on the supporting cross beam, the carrying module is connected with the guide rail through a sliding block, the sliding block moves linearly along the guide rail, the two ends of the supporting cross beam are connected with a driving shaft and a driven shaft through keys respectively, and the driving shaft and the driven shaft are installed on two symmetrically-arranged supporting frames through bearing seats respectively. The driving shaft is connected with a driving component through a worm and gear speed reducing mechanism, the carrying module comprises a connecting plate connected with the sliding block, and a drag hook used for pulling and fixing a hanging ring on the mold loose piece to be carried is arranged on the outer side of the connecting plate.
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Description

Technical Field

[0001] The utility model relates to the technical field of composite material cylinder manufacturing and processing, in particular to a mold movable block transport tool for composite material cylinder manufacturing, which has a reasonable structure, is easy to operate, can reduce labor intensity during demoulding, and improve demoulding efficiency. Background Art

[0002] Carbon fiber products offer advantages such as high strength, high stiffness, lightweight, and corrosion resistance, making them widely used in numerous fields. Some carbon fiber cylinders are manufactured using a lay-up process, where cut carbon fiber fabric is laid onto a core mold. These core molds contain numerous loose pieces. After the carbon fiber cylinder is cured, these loose pieces need to be removed from the cylinder one by one to complete the demolding process. These loose pieces are typically heavy and require long handling distances, requiring extreme care to avoid bumping the product and resulting in high labor intensity. Summary of the Invention

[0003] Aiming at the shortcomings and deficiencies in the prior art, the utility model proposes a mold movable block handling tool for composite material cylinder manufacturing, which has a reasonable structure, is easy to operate, can reduce labor intensity during demoulding, and improve demoulding efficiency.

[0004] The utility model is achieved through the following measures:

[0005] A mold block handling tool for manufacturing composite material cylinders is characterized in that it is provided with a supporting beam, the supporting beam is provided with a guide rail arranged along the length direction, the handling module is connected to the guide rail via a slider, the slider moves linearly along the guide rail, the two ends of the supporting beam are respectively connected to the driving shaft and the driven shaft via a key, the driving shaft and the driven shaft are respectively installed on two symmetrically arranged support frames via bearing seats, the driving shaft is connected to the driving component via a worm gear reduction mechanism, the handling module includes a connecting plate connected to the slider, and a hook is provided on the outside of the connecting plate for pulling and fixing the lifting ring on the mold block to be handled.

[0006] The utility model discloses a connection plate symmetrically provided with two pull hooks for simultaneously pulling two lifting rings of a movable template block to be transported, so as to realize the movement of a sliding block of the template to be transported.

[0007] The driving component connected to the worm gear speed reduction mechanism of the utility model is a hand wheel or a driving motor. When the driving motor is adopted, a motor switch control circuit connected to the driving motor is provided.

[0008] The lower part of the support beam of the utility model is symmetrically provided with dovetail groove-shaped slide rails arranged along the length direction of the support beam. The upper part of the slider is respectively engaged with the dovetail grooves on both sides of the lower part of the support beam, and the slider moves linearly along the slide rails.

[0009] When the utility model is in use, the template block to be transported is wrapped by the composite material cylinder, the composite material cylinder is set on a saddle seat, and a support frame is placed at each end of the composite material cylinder, that is, the supporting crossbeam is placed in the composite material cylinder in a direction parallel to the central axis of the composite material cylinder. At this time, the transport module connected to the supporting crossbeam is placed in the composite material cylinder, and the two ends of the supporting crossbeam are installed on the support frames at both ends of the composite material cylinder through bearing seats. The active shaft end of the supporting crossbeam is connected to the worm gear reducer. When transporting the template block, the lifting ring of the template block to be transported is rotated to the corresponding position, and the draw hook on the transport module is used to put it into the lifting The movable template block is moved up along the inner wall of the composite material cylinder by rotating the support beam at this time, and the movable template block is moved out of the composite material cylinder and unloaded, completing the disassembly of the first shell, and further rotating the support beam to rotate the transport module and align it with the next movable template block. Continue to use the draw hook to insert the lifting ring, rotate the pull ring to move the movable template block up, push the slider to move out of the composite material cylinder along the support beam, move the movable template block out of the composite material cylinder and unload it, completing the disassembly of the second movable template block, and so on, completing the disassembly of all shell plates.

[0010] Compared with the prior art, the utility model has the remarkable advantages of reasonable structure, simple operation, high template disassembly efficiency, and no collision with the inner wall of the composite material cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Attachment Figure 1 It is a structural diagram of the present utility model.

[0012] Attachment Figure 2 It is a structural diagram of the transport module in the utility model.

[0013] Attachment Figure 3 This is a schematic diagram of a usage state of the utility model.

[0014] Attachment Figure 4 This is a schematic diagram of the second usage state of the utility model.

[0015] Figure numerals: support frame 1, bearing seat 2, worm gear reducer 3, transport module 4, driving shaft 41, key 42, supporting beam 43, guide rail 44, slider 45, connecting plate 46, hook 47, driven shaft 48, mold block 5, lifting ring 6, composite material cylinder 7, saddle seat 8. DETAILED DESCRIPTION

[0016] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0017] Example:

[0018] This example provides a Figure 1The tooling for transporting movable mold blocks for manufacturing composite material cylinders shown is provided with a supporting crossbeam 43, on which a guide rail 44 is provided along the length direction, and a transport module 4 is connected to the guide rail 44 via a slider 45, and the slider 45 can move linearly along the guide rail 44, and the two ends of the supporting crossbeam 43 are respectively connected to the driving shaft 41 and the driven shaft 48 via a key 42, and the driving shaft 41 and the driven shaft 48 are respectively installed on two symmetrically arranged support frames 1 via a bearing seat 2, and the driving shaft 41 is connected to the driving component via a worm gear reducer 3, and the transport module 4 includes a connecting plate 46 connected to the slider 45, and a hook 47 is provided on the outer side of the connecting plate 46 for pulling and fixing the lifting ring 6 on the movable mold block 5 to be transported; two hooks 47 are symmetrically provided on the connecting plate 46, for simultaneously pulling the two lifting rings 6 of the movable template block to be transported, so as to realize the transport of the slider 5 of the template to be transported;

[0019] As attached Figure 1 As shown, the driving component connected to the worm gear reducer 3 in this example is a hand wheel. By rotating the hand wheel, the worm gear reducer 3 drives the support beam 43 to achieve 360° rotation;

[0020] As attached Figure 1 As shown, dovetail groove-shaped slide rails 44 are symmetrically provided on both sides of the lower part of the support beam 43 along the length direction of the support beam 43, and the upper part of the slider 45 is respectively engaged with the dovetail grooves on both sides of the lower part of the support beam 43, and the slider moves linearly along the slide rails 44.

[0021] When in use, the template block 5 to be transported is wrapped by the composite material cylinder 7, and the composite material cylinder 7 is placed on a saddle seat 8. A support frame 1 is placed at each end of the composite material cylinder 7, that is, the support beam 43 is placed in the composite material cylinder 7 in a direction parallel to the central axis of the composite material cylinder 7. At this time, the transport module 4 connected to the support beam 43 is placed in the composite material cylinder 7, and the two ends of the support beam 43 are installed on the support frames 1 at both ends of the composite material cylinder 7 through the bearing seat 2. The active shaft end of the support beam 43 is connected to the worm gear reducer 3. When transporting the template block 5, as attached Figure 3 and attached Figure 4As shown, the lifting ring 6 of the template block 5 to be transported is rotated to the corresponding position, and the hook 47 on the transport module 3 is used to be inserted into the lifting ring 6. At this time, the supporting beam 43 is rotated to drive the lifting ring to make the template block 5 to be transported move up along the inner wall of the composite material cylinder 7, and further push the slider to move along the length direction of the supporting beam 43, so that the template block 5 can be moved out of the composite material cylinder 7 and unloaded, completing the disassembly of the first template block 5, further rotating the supporting beam 43, so that the transport module 4 rotates accordingly and aligns with the next template block 5, continuing to use the hook 47 to insert the lifting ring 6, rotating the supporting beam 43, driving the hook 47 to move, so that the template block moves up, pushing the slider to move out of the composite material cylinder along the supporting beam 43, moving the shell plate out of the composite material cylinder and unloading, completing the disassembly of the second template block 5, and so on, completing the disassembly of all shell plates.

[0022] Compared with the prior art, the utility model has the remarkable advantages of reasonable structure, simple operation, high template disassembly efficiency, and no collision with the inner wall of the composite material cylinder.

Claims

1. A tool for handling movable pieces of a mold for manufacturing a composite material cylinder, characterized in that: A supporting beam is provided, and a guide rail is provided on the supporting beam along the length direction. The transport module is connected to the guide rail via a slider, and the slider moves linearly along the guide rail. The two ends of the supporting beam are respectively connected to the driving shaft and the driven shaft via keys. The driving shaft and the driven shaft are respectively installed on two symmetrically arranged support frames via bearing seats. The driving shaft is connected to the driving component via a worm gear reduction mechanism. The transport module includes a connecting plate connected to the slider, and a hook is provided on the outside of the connecting plate for pulling and fixing the lifting ring on the movable block of the mold to be transported.

2. The tooling for handling movable pieces of a mold for manufacturing a composite material cylinder according to claim 1, characterized in that: The connecting plate is symmetrically provided with two pull hooks for simultaneously pulling the two lifting rings of the movable template block to be transported.

3. The tooling for handling movable pieces of a mold for manufacturing a composite material cylinder according to claim 1, characterized in that: The driving component connected to the worm gear reduction mechanism is a hand wheel or a driving motor. When the driving motor is used, a motor switch control circuit connected to the driving motor is provided.

4. The tooling for handling movable pieces of a mold for manufacturing a composite material cylinder according to claim 1, characterized in that: The lower part of the support beam is symmetrically provided with dovetail groove-shaped slide rails arranged along the length direction of the support beam. The upper part of the slider is respectively engaged with the dovetail grooves on both sides of the lower part of the support beam, and the slider moves linearly along the slide rails.