Cotton turning device for quilt core manufacturing

Abstract

The utility model relates to the technical field of quilt core processing, and discloses a quilt core manufacturing cotton turning device which comprises a workbench, a cushion block, a quilt core, a lifting device and a protective cover, the cushion block is located at the top of the workbench and fixedly connected with the top of the workbench, the quilt core is located at the top of the cushion block, and the lifting device is fixedly connected with the top of the workbench. The lifting device is located on the rear side of the workbench and fixedly connected with the rear side of the workbench. The protective cover is located on the front side of the lifting device and fixedly connected with the front side of the lifting device. A compaction mechanism used in cooperation with the quilt core is arranged on the top of the protective cover. The problems that in the process that a cotton turning device is used for carrying out cotton turning treatment on quilt core filler, dust generated by the filler cannot be absorbed, and when the filler needs to be turned over, a user needs to manually turn over the filler, so that the processing effect on the quilt core filler is reduced, and the user cannot conveniently use the quilt core filler are solved.

Description

Technical Field

[0001] The utility model belongs to the technical field of quilt core processing, in particular to a cotton turning device for quilt core manufacturing. Background Art

[0002] A quilt turning device is used to turn and evenly distribute filling materials (such as cotton, synthetic fibers, and down) during the manufacture of quilts, mattresses, and other bedding products. This device ensures that the filling is evenly distributed within the product, preventing problems such as uneven filling and clumping, thereby improving the comfort and lifespan of the quilt.

[0003] The cotton turning device used in quilt core manufacturing is primarily used to evenly turn the cotton fibers in the quilt core, ensuring a uniform distribution of the cotton fibers within the quilt core, thereby improving the quilt core's warmth retention and service life. This device mechanically turns the cotton fibers, effectively preventing deformation and localized overheating of the quilt core caused by localized accumulation of cotton fibers. However, the aforementioned technology suffers from the following problems: During the turning process of the quilt core filling using the cotton turning device, dust generated by the filling cannot be absorbed, and when the filling needs to be turned over, the user must manually turn it over, thereby reducing the processing effect of the quilt core filling and making it inconvenient for the user. Utility Model Content

[0004] In view of the problems existing in the prior art, the present invention provides a quilt core manufacturing and turning device that can overcome the above problems or at least partially solve the above problems.

[0005] The utility model is implemented as follows: a quilt core manufacturing and turning device comprises a workbench, a cushion block, a quilt core, a lifting device and a protective cover, wherein the cushion block is located on the top of the workbench and is fixedly connected to the top of the workbench, the quilt core is located on the top of the cushion block, the lifting device is located at the rear side of the workbench and is fixedly connected to the rear side of the workbench, and the protective cover is located at the front side of the lifting device and is fixedly connected to the front side of the lifting device; a compacting mechanism used in conjunction with the quilt core is provided on the top of the protective cover; a dust collection mechanism used in conjunction with the compacting mechanism is provided on the left and right sides of the top of the protective cover; a turning mechanism used in conjunction with the quilt core is provided on the left and right sides of the top of the workbench; and an adjustment mechanism used in conjunction with the turning mechanism is provided on the left and right sides of the workbench.

[0006] In order to improve the dust handling effect of quilt core processing, preferably, the compacting mechanism includes a support plate, an output block and a pressure plate, the support plate is located at the top of the protective cover and fixedly connected to the top of the protective cover, the output block is located at the top of the support plate and fixedly connected to the top of the support plate, the output end at the bottom of the output block is slidably connected to the inner cavity of the protective cover, the pressure plate is located in the inner cavity of the protective cover, the bottom of the pressure plate is horizontally aligned with the top of the quilt core, and the top of the pressure plate is fixedly connected to the output end at the bottom of the output block. By setting up the compacting mechanism, the output block can quickly compact the quilt core through mutual cooperation with the pressure plate, and is recycled through the output end of the output block, so as to achieve the effect of repeatedly beating the impurities contained in the quilt core, thereby avoiding the situation where the dust in the quilt core cannot be handled.

[0007] In order to improve the dust handling effect of quilt core processing, preferably, the dust suction mechanism includes a storage box, a dust suction pump, a suction cup and two dust exhaust pipes. The storage box is located at the top of the protective cover and is fixed to the top of the protective cover by bolts. The dust suction pump is located in the inner cavity of the storage box and is fixed to the inner wall of the storage box by bolts. The suction cup is located in the inner cavity of the protective cover, and the bottom of the suction cup is horizontally aligned with the top of the pressure plate. The suction cup is fixedly connected to the dust suction pump through a connecting pipe. The two dust exhaust pipes are respectively located at the front and rear sides of the dust suction pump and are fixedly connected at the discharge end of the dust suction pump. By setting the dust suction mechanism, the dust suction pump can cooperate with the suction cup to quickly absorb the dust hammered out by the pressure plate, thereby avoiding the situation where the dust cannot be quickly handled.

[0008] In order to improve the flipping effect of the quilt core, preferably, the flipping mechanism includes a horizontal plate, a driving block, a connecting plate and two clamping toolings. The horizontal plate is located on the right side of the workbench, and the driving block is located on the right side of the connecting plate and is fixedly connected to the right side of the connecting plate. The two clamping toolings are respectively located on the front and rear sides of the left side of the connecting plate. By setting up the flipping mechanism, the driving block can achieve the effect of quickly flipping and adjusting the quilt core through the mutual cooperation of the connecting plate and the clamping tooling on both sides, thereby avoiding the situation where the quilt core cannot be quickly turned over according to usage requirements.

[0009] In order to improve the mobility of the flipping mechanism, preferably, the adjusting mechanism includes an arc block, a screw rod, a slider and a rotary motor. The arc block is located on the right side of the workbench and is fixedly connected to the right side of the workbench. The screw rod is located in the inner cavity of the arc block and is rotatably connected to the inner cavity of the arc block. The inner cavity of the slider is connected to the surface of the screw rod by a thread. The rotary motor is located at the bottom of the arc block, and the output end at the top of the rotating motor is fixedly connected to the bottom of the screw rod. The top of the slider is fixedly connected to the bottom of the cross plate. By setting up the adjusting mechanism, the screw rod can quickly drive the flipping mechanism to move up and down through the mutual cooperation of the slider, thereby avoiding the situation where the flipping mechanism cannot be moved to the appropriate position for flipping.

[0010] The top of the adjusting base is connected to the control wheel of the driving member, and the bottom of the adjusting base is connected to the control wheel of the driving member. The adjusting base is connected to the control wheel of the driving member. The adjusting base is connected to the control wheel of the driving member.

[0011] In order to improve the installation convenience of the rotating motor, preferably, a mounting plate is fixedly connected to the left side of the rotating motor, and the left side of the mounting plate is fixed to the right side of the workbench by bolts. By setting the mounting plate, the mounting plate can cooperate with the rotating motor to achieve the effect of quickly installing and fixing the rotating motor.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] The utility model connects the quilt core with the clamping tooling around it by arranging a workbench, a cushion block, a quilt core, a lifting device, a protective cover, a compacting mechanism, a dust suction mechanism, a flip mechanism and an adjusting mechanism. During the docking process, the quilt core needs to be docked with the fixed plate. After docking, the adjusting bolt is rotated, and the adjusting bolt drives the movable plate to move. After the movable plate moves to dock with the top of the quilt core, the quilt core can be clamped and limited. The lifting device is started, and the lifting device drives the protective cover to dock with the quilt core. After the protective cover and the quilt core are stably docked, the output block is started, and the output block drives the pressure plate at its own output end to repeatedly beat the quilt core, so that the dust and impurities contained in the quilt core are floated out. In the process of dust floating out, the dust suction pump is started, and the dust suction pump absorbs the dust inside the protective cover through the mutual cooperation between its own extraction end and the suction cup, thereby The dust and impurities in the quilt core are quickly processed, and when the quilt core needs to be turned over, the lifting device is started again to drive the protective cover to rise to an appropriate height, and then the rotating motor is started. The rotating motor will drive the screw rod to rotate through its own output end, and the screw rod will cooperate with the slider during the rotation process to drive the flipping mechanism to rise. After the flipping mechanism is raised to an appropriate height, the driving block is started, and the driving block will drive the connecting plate to rotate through its own output end, and the connecting plate will drive the quilt core to turn over through the clamping tool during the rotation process. After the quilt core is turned over, the quilt core can be driven to dock with the pad through the adjustment mechanism and the flipping mechanism. After the docking is completed, the other side of the quilt core can be hammered by the lifting device, the compacting mechanism and the dust suction mechanism, thereby improving the cleanliness of the quilt core and the dust treatment effect during the quilt core processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the three-dimensional structure provided by an embodiment of the utility model;

[0015] Figure 2 This is a schematic diagram of the connection between the protective cover and the quilt core provided by an embodiment of the utility model;

[0016] Figure 3 This is a schematic diagram of the flipping mechanism provided by the embodiment of the utility model;

[0017] Figure 4 It is a cross-sectional view of a protective cover provided by an embodiment of the present utility model;

[0018] Figure 5 It is a three-dimensional schematic diagram of a compacting mechanism provided by an embodiment of the present utility model;

[0019] Figure 6 It is a connection diagram of the dust collection mechanism provided by an embodiment of the present utility model.

[0020] In the figure: 1. workbench; 2. pad; 3. quilt core; 4. lifting device; 5. protective cover; 6. compacting mechanism; 7. dust collection mechanism; 8. flipping mechanism; 9. adjusting mechanism; 601. support plate; 602. output block; 603. pressing plate; 701. storage box; 702. dust collection pump; 703. suction cup; 704. dust exhaust pipe; 801. horizontal plate; 802. driving block; 803. connecting plate; 804. clamping tool; 901. arc block; 902. screw rod; 903. slider; 904. rotating motor; 8041. square block; 8042. fixed plate; 8043. movable plate; 8044. adjusting bolt; 10. mounting plate. DETAILED DESCRIPTION

[0021] In order to further understand the content, features and effects of the present invention, the following embodiments are given as examples and described in detail with reference to the accompanying drawings.

[0022] The structure of the present utility model is described in detail below with reference to the accompanying drawings.

[0023] like Figures 1 to 6As shown, a quilt core manufacturing and turning device provided by an embodiment of the present invention includes a workbench 1, a cushion block 2, a quilt core 3, a lifting device 4 and a protective cover 5. The cushion block 2 is located on the top of the workbench 1 and is fixedly connected to the top of the workbench 1, the quilt core 3 is located on the top of the cushion block 2, the lifting device 4 is located at the rear side of the workbench 1 and is fixedly connected to the rear side of the workbench 1, and the protective cover 5 is located at the front side of the lifting device 4 and is fixedly connected to the front side of the lifting device 4; a compacting mechanism 6 used in conjunction with the quilt core 3 is provided on the top of the protective cover 5; a dust collection mechanism 7 used in conjunction with the compacting mechanism 6 is provided on the left and right sides of the top of the protective cover 5; a turning mechanism 8 used in conjunction with the quilt core 3 is provided on the left and right sides of the top of the workbench 1; and a dust collection mechanism 7 used in conjunction with the dust collection mechanism 7 is provided on the left and right sides of the top of the workbench 1. The adjusting mechanism 9 used in conjunction with the structure 8, the compacting mechanism 6 includes a support plate 601, an output block 602 and a pressing plate 603. The support plate 601 is located at the top of the protective cover 5 and is fixedly connected to the top of the protective cover 5. The output block 602 is located at the top of the support plate 601 and is fixedly connected to the top of the support plate 601. The output end of the bottom of the output block 602 is slidably connected to the inner cavity of the protective cover 5. The pressing plate 603 is located in the inner cavity of the protective cover 5. The bottom of the pressing plate 603 is horizontally aligned with the top of the quilt core 3. The top of the pressing plate 603 is fixedly connected to the output end of the bottom of the output block 602. By setting the compacting mechanism 6, the output block 602 can quickly compact the quilt core 3 by cooperating with the pressing plate 603, and the output block 60 2 is recycled at the output end, so as to achieve the effect of repeatedly beating the impurities contained in the quilt core 3, and avoid the situation that the dust in the quilt core 3 cannot be processed. The dust collection mechanism 7 includes a storage box 701, a dust collection pump 702, a suction cup 703 and two dust exhaust pipes 704. The storage box 701 is located at the top of the protective cover 5 and is fixed to the top of the protective cover 5 by bolts. The dust collection pump 702 is located in the inner cavity of the storage box 701 and is fixed to the inner wall of the storage box 701 by bolts. The suction cup 703 is located in the inner cavity of the protective cover 5, and the bottom of the suction cup 703 is horizontally aligned with the top of the pressure plate 603. The suction cup 703 is fixedly connected to the dust collection pump 702 through a connecting pipe. The two dust exhaust pipes 704 are respectively located at the front and rear of the dust collection pump 702. The dust collecting mechanism 7 is provided, and the dust collecting pump 702 is fixedly connected to the discharge end of the dust collecting pump 702. By setting the dust collecting mechanism 7, the dust collecting pump 702 can quickly absorb the dust hammered out by the pressure plate 603 through the cooperation with the suction cup 703, so as to avoid the situation where the dust cannot be quickly processed. The flipping mechanism 8 includes a transverse plate 801, a driving block 802, a connecting plate 803 and two clamping fixtures 804. The transverse plate 801 is located on the right side of the workbench 1, and the driving block 802 is located on the right side of the connecting plate 803 and is fixedly connected to the right side of the connecting plate 803. The two clamping fixtures 804 are respectively located on the front and rear sides of the left side of the connecting plate 803. By setting the flipping mechanism 8, the driving block 802 can cooperate with the connecting plate 803 and the clamping fixtures 804 on both sides.The quilt core 3 can be quickly turned over and adjusted to avoid the situation where the quilt core 3 cannot be quickly turned over according to the use requirements. The adjustment mechanism 9 includes an arc block 901, a screw rod 902, a slider 903 and a rotating motor 904. The arc block 901 is located on the right side of the workbench 1 and is fixedly connected to the right side of the workbench 1. The screw rod 902 is located in the inner cavity of the arc block 901 and is rotatably connected to the inner cavity of the arc block 901. The inner cavity of the slider 903 is connected to the surface of the screw rod 902 by a thread. The rotating motor 904 is located at the bottom of the arc block 901 and rotates The output end of the top of the motor 904 is fixedly connected to the bottom of the screw rod 902, and the top of the slider 903 is fixedly connected to the bottom of the horizontal plate 801. By setting the adjustment mechanism 9, the screw rod 902 can cooperate with the slider 903 to quickly drive the flip mechanism 8 to move up and down, avoiding the situation where the flip mechanism 8 cannot be moved to the appropriate position for flipping. The clamping tool 804 includes a square block 8041, a fixed plate 8042, a movable plate 8043 and an adjusting bolt 8044. The square block 8041 is located on the horizontal plate 80 1 and is fixedly connected to the left side of the horizontal plate 801, the fixed plate 8042 is located at the bottom of the left side of the square block 8041 and is fixedly connected to the bottom of the square block 8041, the movable plate 8043 is located at the top of the left side of the square block 8041, the surface of the right side of the movable plate 8043 is slidably connected to the inner cavity of the square block 8041, the bottom of the adjusting bolt 8044 is movably connected to the top of the movable plate 8043 through a rotating shaft, the surface of the adjusting bolt 8044 is connected to the inner cavity of the square block 8041 through a thread, and the fixed plate 8042 and the movable plate 8043 are relatively close to each other. The opposite ends are in contact with the surface of the quilt core 3. By setting the clamping fixture 804, the fixed plate 8042 can achieve the function of stably clamping and limiting the quilt core 3 through the mutual cooperation of the movable plate 8043 and the adjusting bolt 8044. The left side of the rotating motor 904 is fixedly connected to the mounting plate 10. The left side of the mounting plate 10 is fixedly installed with the right side of the workbench 1 by bolts. By setting the mounting plate 10, the mounting plate 10 can achieve the function of quickly installing and fixing the rotating motor 904 through the mutual cooperation with the rotating motor 904.

[0024] The working principle of this utility model:

[0025] When in use, the quilt core 3 is docked with the clamping tooling 804 on all sides. During the docking process, the quilt core 3 needs to be docked with the fixed plate 8042. After docking, the adjusting bolt 8044 is rotated, and the adjusting bolt 8044 will drive the movable plate 8043 to move. After the movable plate 8043 moves to dock with the top of the quilt core 3, the quilt core 3 can be clamped and limited. The lifting device 4 is started, and the lifting device 4 will drive the protective cover 5 to dock with the quilt core 3. After the protective cover 5 and the quilt core 3 are stably docked, the output block 602 is started. The output block 602 will drive the pressing plate 603 at its output end to repeatedly beat the quilt core 3, so that the dust and impurities contained in the quilt core 3 are floated out. In the process of dust floating out, the dust suction pump 702 is started. The dust suction pump 702 will absorb the dust inside the protective cover 5 through the cooperation between its own extraction end and the suction cup 703, thereby completing the rapid treatment of dust and impurities in the quilt core 3. The lifting device 4 is started again to drive the protective cover 5 to rise to a suitable height, and then the rotating motor 904 is started. The rotating motor 904 will drive the screw rod 902 to rotate through its own output end, and the screw rod 902 will cooperate with the slider 903 during the rotation to drive the flipping mechanism 8 to rise. After the flipping mechanism 8 is raised to a suitable height, the driving block 802 is started. The driving block 802 will drive the connecting plate 803 to rotate through its own output end, and the connecting plate 803 will drive the quilt core 3 to be turned over through the clamping tool 804 during the rotation. After the quilt core 3 is turned over, the quilt core 3 can be driven to dock with the pad 2 through the adjusting mechanism 9 and the flipping mechanism 8. After the docking is completed, the other side of the quilt core 3 can be hammered by the lifting device 4, the compacting mechanism 6 and the dust collection mechanism 7, thereby improving the cleanliness of the quilt core 3 and the dust treatment effect during the processing of the quilt core 3.

[0026] The specific models and specifications of the workbench 1, lifting device 4, output block 602, dust suction pump 702, drive block 802 and rotating motor 904 proposed in this application need to be selected and determined based on the actual specifications of the device. The specific selection calculation method, line connection method and control method all adopt the existing technology in this field, so they will not be described in detail.

[0027] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0028] The above description is only a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any technician familiar with this patent will not depart from the scope of the technical solution of the present invention.

Claims

1. A quilt core manufacturing and turning device, comprising a workbench (1), a pad (2), a quilt core (3), a lifting device (4) and a protective cover (5), characterized in that: The cushion block (2) is located on the top of the workbench (1) and is fixedly connected to the top of the workbench (1); the quilt core (3) is located on the top of the cushion block (2); the lifting device (4) is located on the rear side of the workbench (1) and is fixedly connected to the rear side of the workbench (1); and the protective cover (5) is located on the front side of the lifting device (4) and is fixedly connected to the front side of the lifting device (4); The top of the protective cover (5) is provided with a compacting mechanism (6) used in conjunction with the quilt core (3); Dust collecting mechanisms (7) used in conjunction with the compacting mechanism (6) are provided on both the left and right sides of the top of the protective cover (5); Turnover mechanisms (8) for use with the quilt core (3) are provided on both the left and right sides of the top of the workbench (1); Adjustment mechanisms (9) used in conjunction with the turning mechanism (8) are provided on both the left and right sides of the workbench (1).

2. A quilt core manufacturing cotton turning device according to claim 1, characterized in that: The compacting mechanism (6) comprises a support plate (601), an output block (602) and a pressing plate (603), wherein the support plate (601) is located at the top of the protective cover (5) and is fixedly connected to the top of the protective cover (5), the output block (602) is located at the top of the support plate (601) and is fixedly connected to the top of the support plate (601), the output end at the bottom of the output block (602) is slidably connected to the inner cavity of the protective cover (5), the pressing plate (603) is located in the inner cavity of the protective cover (5), the bottom of the pressing plate (603) is horizontally aligned with the top of the quilt core (3), and the top of the pressing plate (603) is fixedly connected to the output end at the bottom of the output block (602).

3. The quilt core manufacturing and turning device according to claim 1, characterized in that: The dust collection mechanism (7) comprises a storage box (701), a dust collection pump (702), a suction cup (703) and two dust exhaust pipes (704); the storage box (701) is located at the top of the protective cover (5) and is fixedly mounted to the top of the protective cover (5) by bolts; the dust collection pump (702) is located in the inner cavity of the storage box (701) and is fixedly mounted to the inner wall of the storage box (701) by bolts; the suction cup (703) is located in the inner cavity of the protective cover (5); the bottom of the suction cup (703) is horizontally aligned with the top of the pressure plate (603); the suction cup (703) is fixedly connected to the dust collection pump (702) via a connecting pipe; the two dust exhaust pipes (704) are respectively located at the front and rear sides of the dust collection pump (702) and are fixedly connected to the discharge end of the dust collection pump (702).

4. The quilt core manufacturing and turning device according to claim 1, characterized in that: The turning mechanism (8) comprises a transverse plate (801), a driving block (802), a connecting plate (803) and two clamping fixtures (804); the transverse plate (801) is located on the right side of the workbench (1); the driving block (802) is located on the right side of the connecting plate (803) and is fixedly connected to the right side of the connecting plate (803); and the two clamping fixtures (804) are respectively located on the front side and the rear side of the left side of the connecting plate (803).

5. A quilt core manufacturing cotton turning device according to claim 4, characterized in that: The regulating mechanism (9) comprises an arc block (901), a screw rod (902), a slider (903) and a rotary motor (904); the arc block (901) is located on the right side of the workbench (1) and is fixedly connected to the right side of the workbench (1); the screw rod (902) is located in the inner cavity of the arc block (901) and is rotatably connected to the inner cavity of the arc block (901); the inner cavity of the slider (903) is connected to the surface of the screw rod (902) via a thread; the rotary motor (904) is located at the bottom of the arc block (901); the output end at the top of the rotary motor (904) is fixedly connected to the bottom of the screw rod (902); and the top of the slider (903) is fixedly connected to the bottom of the horizontal plate (801).

6. A quilt core turning device according to claim 4, characterized in that: The clamping fixture (804) comprises a square block (8041), a fixed plate (8042), a movable plate (8043) and an adjusting bolt (8044), wherein the square block (8041) is located on the left side of the transverse plate (801) and is fixedly connected to the left side of the transverse plate (801), the fixed plate (8042) is located at the bottom of the left side of the square block (8041) and is fixedly connected to the bottom of the square block (8041), the movable plate (8043) is located at the top of the left side of the square block (8041), the surface of the right side of the movable plate (8043) is slidably connected to the inner cavity of the square block (8041), the bottom of the adjusting bolt (8044) is movably connected to the top of the movable plate (8043) via a rotating shaft, the surface of the adjusting bolt (8044) is threadedly connected to the inner cavity of the square block (8041), and the opposite ends of the fixed plate (8042) and the movable plate (8043) are in contact with the surface of the quilt core (3).

7. The quilt core manufacturing and turning device according to claim 5, characterized in that: The left side of the rotating motor (904) is fixedly connected to a mounting plate (10), and the left side of the mounting plate (10) is fixedly mounted to the right side of the workbench (1) via bolts.

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