Induction type silicon steel plate weld joint tempering device
By introducing a movable induction heater and drive mechanism into the induction silicon steel plate weld tempering device, the problem of welding speed limiting of the fixed position of the induction heater is solved, and efficient welding and effective tempering treatment of welds is achieved.
Patent Information
- Application Number
- CN202422502384.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-16
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-10-16
AI Technical Summary
The existing induction heaters are fixed at the position, and the welding speed is limited, which affects the welding efficiency.
The fixed induction heater and the movable induction heater are used to combine the movable drive mechanism to drive the movable induction heater to slide along the slide rail through the servo motor and spur gear system, and cooperate with the contact sensor control to achieve multiple heating of the welds.
Improve welding efficiency, ensure that the weld reaches the tempering temperature during rapid welding, reduce the risk of brittleness and cracks, and extend the service life of the weld.
Smart Images

Figure CN223255345U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of silicon steel plate weld tempering devices, in particular to an induction type silicon steel plate weld tempering device. Background Art
[0002] Grain-oriented silicon steel refers to cold-rolled electrical steel containing 2.9% to 3.5% Si, with a certain regularity and direction in the crystal structure of the steel plate. After welding, the steel strip joints of oriented silicon steel can be tempered to reduce stress concentration in the weld. The weld reaches the tempering temperature, reducing the brittleness of the weld, improving the strength, and reducing the susceptibility to cracking of the weld, thereby extending the service life of the weld.
[0003] A Chinese patent (CN201520405192.4) discloses a device for localized high-temperature tempering of welds on continuous strip production lines. This device is used for in-line heat treatment of welds during the narrow lap welder welding process within a rolling mill. The device incorporates a high-frequency induction heater positioned behind the welding wheel of a resistance welder. This device has a simple structure and is easy to use, enabling in-line heat treatment of welds during the welding process to eliminate welding stress.
[0004] Currently, the position of the induction heater is fixed, and the time it takes for the steel strip to reach a preset temperature through induction heating needs to be matched with the corresponding welding speed, which limits the welding speed and affects the welding efficiency. Utility Model Content
[0005] The purpose of the utility model is to solve the above-mentioned problems and to propose an induction type silicon steel plate weld tempering device.
[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: an induction silicon steel plate weld tempering device, which includes a fixed induction heater, a movable induction heater and a movable driving mechanism, the fixed induction heater is fixedly connected to a welding machine mobile frame, two welding wheels are provided on the welding machine mobile frame, the movable induction heater is slidably connected to the slide rail of the welding machine mobile frame, the fixed induction heater is located between the movable induction heater and the two welding wheels, and the movable driving mechanism connects the slide rail and the movable induction heater.
[0007] As a further description of the above technical solution:
[0008] The movable driving mechanism includes a servo motor, a spur rack and a driving gear. The spur rack is fixedly connected to the slide rail, the servo motor is fixedly connected to the movable induction heater, the driving gear is installed on the output end of the servo motor, and the driving gear is engaged with the spur rack.
[0009] As a further description of the above technical solution:
[0010] Both ends of the slide rail are provided with contact sensors, and the contact sensors are electrically connected to the servo controller of the servo motor.
[0011] As a further description of the above technical solution:
[0012] The movable induction heater is provided with a T-shaped slide, which is clamped into the slide rail.
[0013] As a further description of the above technical solution:
[0014] The two welding wheels are arranged symmetrically.
[0015] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:
[0016] 1. In the present invention, oriented silicon steel is butt-welded at the welding wheel, and a fixed induction heater performs preliminary tempering heating on the weld after welding. A movable driving mechanism drives the movable induction heater to slide along the slide rail, so that the movable induction heater performs supplementary heating on the weld after welding. Even if the welding speed is increased, the weld can reach the tempering temperature, thereby improving the welding efficiency.
[0017] 2. In the present invention, the driving gear is driven to rotate by the rotation of the servo motor, and the interaction between the driving gear and the spur rack causes the movable induction heater to slide along the slide rail, thereby performing secondary heating on different positions of the weld.
[0018] 3. In the present invention, the contact sensor obtains a signal and sends it to the servo controller of the servo motor. The servo controller can control the servo motor to change the rotation direction, thereby causing the movable induction heater to move back and forth. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall structure of an induction silicon steel plate weld tempering device.
[0020] Figure 2 A cross-sectional view of an induction-type silicon steel plate weld tempering device.
[0021] Figure 3 This is an exploded view of an induction-type silicon steel plate weld tempering device.
[0022] Legend:
[0023] 1. Fixed induction heater; 2. Movable induction heater; 3. Movable drive mechanism; 31. Servo motor; 32. Spur rack; 33. Drive gear; 4. Welding machine moving frame; 5. Welding wheel; 6. Slide rail; 7. Contact sensor; 8. T-type slide. DETAILED DESCRIPTION
[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] See also Figure 1-3 The utility model provides a technical solution: an induction-type silicon steel plate weld tempering device, comprising a fixed induction heater 1, a movable induction heater 2 and a movable driving mechanism 3, wherein the fixed induction heater 1 is fixedly connected to a welding machine movable frame 4, the welding machine movable frame 4 is provided with two welding wheels 5, the movable induction heater 2 is slidably connected to a slide rail 6 of the welding machine movable frame 4, the fixed induction heater 1 is located between the movable induction heater 2 and the two welding wheels 5, and the movable driving mechanism 3 connects the slide rail 6 and the movable induction heater 2;
[0026] The movable driving mechanism 3 includes a servo motor 31, a spur rack 32 and a driving gear 33. The spur rack 32 is fixedly connected to the slide rail 6. The servo motor 31 is fixedly connected to the movable induction heater 2. The driving gear 33 is installed on the output end of the servo motor 31, and the driving gear 33 is engaged with the spur rack 32. The rotation of the servo motor 31 drives the driving gear 33 to rotate. The interaction between the driving gear 33 and the spur rack 32 causes the movable induction heater 2 to slide along the slide rail 6, thereby performing secondary heating on different positions of the weld.
[0027] A contact sensor 7 is provided at both ends of the slide rail 6. The contact sensor 7 is electrically connected to the servo controller of the servo motor 31. After the contact sensor 7 obtains a signal, it is sent to the servo controller of the servo motor 31. The servo controller can control the servo motor 31 to change the rotation direction, thereby causing the movable induction heater 2 to reciprocate.
[0028] The movable induction heater 2 is provided with a T-shaped slide 8, which is inserted into the slide rail 6 to ensure that the movable induction heater 2 slides stably.
[0029] The two welding wheels 5 are arranged symmetrically.
[0030] Working principle: Oriented silicon steel is butt-welded at the welding wheel 5. Secondly, the fixed induction heater 1 performs preliminary tempering heating on the weld after welding. The movable driving mechanism 3 drives the movable induction heater 2 to slide along the slide rail 6, that is, the servo motor 31 rotates to drive the driving gear 33 to rotate. The interaction between the driving gear 33 and the spur rack 32 makes the movable induction heater 2 slide along the slide rail 6. During the process, the contact sensor 7 obtains the signal and sends it to the servo controller of the servo motor 31. The servo controller can control the servo motor 31 to change the rotation direction, thereby making the movable induction heater 2 reciprocate, so that the movable induction heater 2 can supplementally heat the weld after welding. Even if the welding speed is increased, the weld can reach the tempering temperature, thereby improving the welding efficiency.
[0031] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An induction type silicon steel plate weld tempering device, characterized by: The invention comprises a fixed induction heater (1), a movable induction heater (2) and a movable driving mechanism (3); the fixed induction heater (1) is fixedly connected to a welding machine movable frame (4); two welding wheels (5) are provided on the welding machine movable frame (4); the movable induction heater (2) is slidably connected to a slide rail (6) of the welding machine movable frame (4); the fixed induction heater (1) is located between the movable induction heater (2) and the two welding wheels (5); and the movable driving mechanism (3) connects the slide rail (6) and the movable induction heater (2).
2. The induction type silicon steel plate weld tempering device according to claim 1, characterized in that: The movable driving mechanism (3) comprises a servo motor (31), a spur rack (32) and a driving gear (33); the spur rack (32) is fixedly connected to the slide rail (6); the servo motor (31) is fixedly connected to the movable induction heater (2); the driving gear (33) is mounted on the output end of the servo motor (31), and the driving gear (33) is meshed with the spur rack (32).
3. The induction type silicon steel plate weld tempering device according to claim 2, characterized in that: Contact sensors (7) are provided at both ends of the slide rail (6), and the contact sensors (7) are electrically connected to the servo controller of the servo motor (31).
4. The induction type silicon steel plate weld tempering device according to claim 1, characterized in that: A T-shaped slide (8) is provided on the movable induction heater (2), and the T-shaped slide (8) is inserted into the slide rail (6).
5. The induction type silicon steel plate weld tempering device according to claim 1, characterized in that: The two welding wheels (5) are arranged symmetrically.
Citation Information
Patent Citations
A local high -temperature tempering device of welding seam for on belted steel continuous production line
CN204779721U