Pipeline sealing structure of turbocharger
By adopting an integrated connection seal structure on the turbocharger, the problems of inconvenient installation and difficulty in replacement of the seal ring are solved, convenient installation and replacement are achieved, and the maintenance efficiency of the turbocharger is improved.
Patent Information
- Application Number
- CN202422912733.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-28
AI Technical Summary
The seal ring of the existing turbocharger is inconvenient to install and difficult to replace during use. The equipment needs to be completely removed and replaced, which is cumbersome.
It adopts an integrated connecting seal structure, including a sealing rubber ring and an outer sealing ring. The sealing rubber ring is integrally formed with the mounting seat, and the outer sealing ring is arranged coaxially. It is fixed by connecting bolts. The outer sealing ring is convenient for observing the sealing state, and the sealing rubber ring is quickly removed and replaced by the assembly seat.
The tight connection between the turbocharger and the engine is achieved, which is easy to install and observe the sealing state, simplifies the sealing ring replacement process, and improves maintenance efficiency.
Smart Images

Figure CN223256935U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of turbochargers, in particular to a pipeline sealing structure of a turbocharger. Background Art
[0002] A turbocharger is an auxiliary power unit commonly used in automotive applications. It can increase engine power, improve engine emissions, provide plateau compensation functions, and improve fuel economy. Therefore, it is used more and more in modern automotive applications.
[0003] At present, turbochargers mainly use flange connections, and when in use, they need to be aligned with the pipe and sealed with a sealing ring. However, in this installation method, the sealing ring needs to be pre-installed on the pipe mouth of the engine, and the problem of leaking seals may occur during operation. Once the installation is completed and closed, the internal environment cannot be observed. In addition, the sealing ring needs to be replaced due to corrosion or contamination during use. At this stage, the turbocharger and the engine and the engine's exhaust pipe need to be completely disassembled. When disassembling and replacing, it is necessary to reach into the pipe mouth to find the sealing ring, which is very inconvenient. In view of this, in-depth research was conducted on the above problems, which led to the creation of this case. Utility Model Content
[0004] In view of the deficiencies of the prior art, the present invention provides a pipeline sealing structure for a turbocharger, which solves the problems of the prior art.
[0005] To achieve the above objectives, the present invention is implemented through the following technical solutions: a pipeline sealing structure of a turbocharger, comprising a turbocharger housing, the turbocharger housing being provided with at least one air inlet and air outlet and at least one exhaust gas inlet and exhaust gas outlet, the air outlet and exhaust gas inlet of the turbocharger housing being provided with an integrated connection sealing structure;
[0006] The integrated connection sealing structure includes a sealing rubber ring, which is a plate with a circular ring structure. One side of the sealing rubber ring is connected to a mounting seat, and the mounting seat is provided with a plurality of connection holes in a ring array. A plurality of connection bolts are assembled on the plurality of connection holes.
[0007] The sealing rubber ring is integrally formed with the mounting seat, and an outer sealing ring is provided on the mounting seat. The outer sealing ring and the sealing rubber ring are coaxially arranged, and the outer sealing ring is sleeved on the air outlet or the exhaust inlet;
[0008] A through slot is provided at the center of the mounting seat, and the through slot matches the inner diameter of the sealing rubber ring;
[0009] A rotation groove is provided on the outer side of the mounting seat, and an assembly seat is sleeved on the rotation groove. The assembly seat is an annular structure and transitionally matched with the rotation groove. An operating panel extends from one side of the assembly seat.
[0010] Preferably, a plurality of connecting rods are provided on the outer periphery of the air outlet and the exhaust gas inlet of the turbocharger housing, and the connecting rods are inserted into a plurality of connecting holes and are connected with a plurality of connecting bolts in a reverse pull manner.
[0011] Preferably, the plurality of connecting holes are a plurality of cylindrical through holes and match the diameters of the plurality of connecting rods, and grooves are symmetrically provided on both sides of the plurality of connecting holes.
[0012] Preferably, the outer sealing ring is an annular structural plate and the end of the outer sealing ring is an outward-inclined slope structure.
[0013] Preferably, a bearing insert ring is provided on the back side of the outer sealing ring on the mounting seat, the outer edge of the bearing insert ring is a bevel-shaped structure, and the through groove passes through the bearing insert ring.
[0014] Beneficial effects
[0015] The utility model provides a pipeline sealing structure for a turbocharger. The structure has the following beneficial effects: the pipeline sealing structure for the turbocharger is simple in structure and easy to install. It adopts an inner and outer double-layer sealing structure. The double-layer sealing adopts a coaxial arrangement to wrap the air outlet and exhaust gas inlet of the turbocharger housing. This ensures a tight connection between the turbocharger and the engine. At the same time, due to the presence of the external sealing ring, it is possible to clearly observe whether the air outlet or exhaust gas inlet of the turbocharger is sealed. Moreover, during replacement, the sealing rubber ring can be quickly removed through the assembly seat, facilitating replacement and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a first three-dimensional structural schematic diagram of a pipeline sealing structure of a turbocharger described in the present invention.
[0017] Figure 2 This is a second three-dimensional structural schematic diagram of a pipeline sealing structure of a turbocharger described in the present invention.
[0018] Figure 3 This is a third stereoscopic structural schematic diagram of a pipeline sealing structure of a turbocharger described in the present invention.
[0019] In the figure: 1. Sealing rubber ring; 2. Mounting seat; 3. Connecting hole; 4. Connecting bolt; 5. Outer sealing ring; 6. Through groove; 7. Rotating groove; 8. Assembly seat; 9. Operating panel; 10. Bearing insert ring. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] See also Figure 1-3 The present invention provides an implementation scheme: In the application process of modern turbochargers, the air inlet and outlet of the turbocharger are usually sealed with rubber rings. After the turbocharger is installed and closed, the internal environment cannot be observed. In addition, during use, the sealing ring needs to be replaced due to corrosion or contamination. At this stage, the turbocharger and the engine and the exhaust pipe of the engine need to be completely disassembled. When disassembling and replacing, it is also necessary to reach into the pipe opening to find the sealing ring, which is inconvenient.
[0022] According to the instruction manual Figure 1-3 It can be seen that in response to the above problems, the present application discloses a pipeline sealing structure of a turbocharger, including a turbocharger housing, the turbocharger housing adopts a volute shape, and is provided with at least one air inlet and an air outlet and at least one exhaust gas inlet and an exhaust gas exhaust port on the turbocharger housing, wherein the exhaust gas inlet of the turbocharger housing is connected to the exhaust port of the engine, the exhaust gas generated by the engine drives the active turbine to rotate, and the active turbine drives the intake turbine to rotate through a rod transmission, and the intake pressure of the air inlet is increased by the rotation of the intake turbine, and the high-pressure air entering the air inlet passes through the turbocharger and enters the intake chamber of the engine from the air outlet to be mixed with fuel or gas, and then enters the combustion chamber for combustion, wherein the air outlet and the waste inlet are connected to the engine, and an integrated connection sealing structure is provided on the air outlet and the exhaust gas inlet;
[0023] According to the instruction manual Figure 1-3 It can be seen that the above-mentioned integrated connection sealing structure includes a sealing rubber ring 1, which is a plate with a circular ring structure. One side of the sealing rubber ring 1 is connected to a mounting seat 2, and the mounting seat 2 is provided with a plurality of connection holes 3 in a ring array. A plurality of connection holes 3 are assembled with a plurality of connection bolts 4;
[0024] In the specific implementation process, one side of the sealing rubber ring 1 contacts the inner side of the air inlet, and the outer sealing ring 5 is used to seal the outer side of the air inlet. The outer sealing ring 5 and the sealing rubber ring 1 are coaxially arranged on the mounting seat 2, and then a number of connecting bolts 4 are used to penetrate a number of connecting holes 3 and simultaneously connect to the engine and the turbocharger housing, thereby fixing the mounting seat 2 in position, and the pulling effect of the connecting bolts 4 is used to make the connection between the engine and the turbocharger housing tight.
[0025] According to the instruction manual Figure 1-3 It can be seen that the sealing rubber ring 1 and the mounting seat 2 are integrally formed, and the mounting seat 2 is provided with an outer sealing ring 5, which is coaxially arranged with the sealing rubber ring 1 and is sleeved on the air outlet or the exhaust inlet;
[0026] In the specific implementation process, the center of the mounting seat 2 is provided with a through groove 6, which matches the inner diameter of the sealing rubber ring 1. The middle of the through groove 6 is for gas to pass through. Since the sealing rubber ring 1 and the outer sealing ring 5 are concentric ring structures that wrap the air outlet or exhaust gas inlet of the turbocharger housing, the outer sealing ring 5 is exposed to the air outlet and exhaust gas inlet of the turbocharger housing, so it is easy to observe whether the air outlet or exhaust gas inlet position is sealed.
[0027] According to the instruction manual Figure 1-3 It can be seen that a rotation groove 7 is provided on the outer side of the mounting seat 2, and an assembly seat 8 is sleeved on the rotation groove 7. The assembly seat 8 is an annular structure and transitionally cooperates with the rotation groove 7. An operating panel 9 extends from one side of the assembly seat 8.
[0028] During the specific implementation process, the assembly seat 8 is installed through the rotating groove 7. While the assembly seat 8 is installed with the rotating groove 7, the assembly seat 8 can drive the operating panel 9 to rotate to an angle suitable for manual operation, and then the operating panel 9 can be used to facilitate the placement of the mounting seat 2.
[0029] As a preferred solution, further, a plurality of connecting rods are provided on the outer periphery of the air outlet and the exhaust inlet of the turbocharger housing. The plurality of connecting rods are inserted into the plurality of connecting holes 3 and are connected with the plurality of connecting bolts 4 by reverse pull.
[0030] As a preferred solution, further, several connecting card holes 3 are several cylindrical through holes and match the diameters of several connecting rods. Several connecting card holes 3 are symmetrically provided with bevels on both sides, and the bevel setting plays a guiding role during the installation of the connecting rods.
[0031] As a preferred solution, further, the outer sealing ring 5 is an annular structural plate and the end of the outer sealing ring 5 is an outward-inclined slope structure. The outward-inclined slope structure of the outer sealing ring 5 can ensure that the dirt falls on the outer sealing ring 5 and is diverted outward to avoid flowing into the side of the sealing rubber ring 1.
[0032] As a preferred solution, further, a bearing insert ring 10 is provided on the back side of the outer sealing ring 5 on the mounting seat 2. The outer edge of the bearing insert ring 10 is a beveled structure, and the through groove 6 passes through the bearing insert ring 10. A socket is provided on one side of the engine corresponding to the bearing insert ring 10, which facilitates the early installation of the mounting seat 2 on the engine.
[0033] From the above, it can be seen that the pipeline sealing structure of the turbocharger is simple in structure and easy to install. It adopts an inner and outer double-layer sealing structure. The double-layer sealing adopts a coaxial arrangement to wrap the air outlet and the exhaust gas inlet of the turbocharger housing, so that the turbocharger is tightly connected to the engine. At the same time, due to the presence of the external sealing ring 5 placed on the outside, it can be clearly observed whether the air outlet or exhaust gas inlet of the turbocharger is sealed. In addition, the sealing rubber ring 1 can be quickly removed through the assembly seat 8 during disassembly and replacement, which is convenient for disassembly and maintenance.
[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A pipeline sealing structure for a turbocharger, comprising a turbocharger housing, wherein the turbocharger housing is provided with at least one air inlet and an air outlet and at least one exhaust gas inlet and an exhaust gas outlet, wherein: An integrated connection sealing structure is provided on the air outlet and exhaust gas inlet of the turbocharger housing; The integrated connection sealing structure comprises a sealing rubber ring (1), the sealing rubber ring (1) is a plate with a circular ring structure, one side of the sealing rubber ring (1) is connected to a mounting seat (2), a plurality of connection holes (3) are arranged in a ring array on the mounting seat (2), and a plurality of connection bolts (4) are assembled on the plurality of connection holes (3); The sealing rubber ring (1) and the mounting seat (2) are integrally formed, and an outer sealing ring (5) is provided on the mounting seat (2). The outer sealing ring (5) and the sealing rubber ring (1) are coaxially arranged, and the outer sealing ring (5) is sleeved on the air outlet or the exhaust gas inlet; A through groove (6) is provided at the center of the mounting seat (2), and the through groove (6) matches the inner diameter of the sealing rubber ring (1); A rotation groove (7) is provided on the outer side of the mounting seat (2), and an assembly seat (8) is sleeved on the rotation groove (7). The assembly seat (8) is an annular structure and transitionally matches the rotation groove (7). An operating panel (9) extends from one side of the assembly seat (8).
2. The pipeline sealing structure of a turbocharger according to claim 1, characterized in that: A plurality of connecting rods are provided on the outer periphery of the air outlet and the exhaust inlet of the turbocharger housing. The connecting rods are inserted into a plurality of connecting clamp holes (3) and are connected to a plurality of connecting bolts (4) by reverse pulling.
3. The pipeline sealing structure of a turbocharger according to claim 2, characterized in that: The plurality of connection clamping holes (3) are a plurality of cylindrical through holes and match the diameters of the plurality of connection rods. Bevels are symmetrically provided on both sides of the plurality of connection clamping holes (3).
4. The pipeline sealing structure of a turbocharger according to claim 3, characterized in that: The outer sealing ring (5) is an annular structural plate, and the end of the outer sealing ring (5) is an outward-inclined slope structure.
5. The pipeline sealing structure of a turbocharger according to claim 4, characterized in that: A bearing insert ring (10) is provided on the back side of the outer sealing ring (5) on the mounting seat (2). The outer edge of the bearing insert ring (10) is a bevel-shaped structure, and the through groove (6) passes through the bearing insert ring (10).