Device for improving gas replacement efficiency of pressure gauge
By designing a gas replacement efficiency device, using hoses, connecting pipes and check valves to connect the empty nitrogen distribution table, the problem of labor-consuming and time-consuming cleaning and replacement of traditional pressure gauges is solved, efficient and safe gas replacement is achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202422711066.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-07
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-11-07
AI Technical Summary
The traditional pressure gauge cleaning and gas replacement process is labor-intensive and time-consuming, easy to retain odor, may damage the equipment, and impurities are not completely replaced, affecting service life.
A gas replacement efficiency device is designed, and an empty nitrogen distribution table is connected through a hose, a connecting pipe and a check valve, and a limit ring is set to prevent gas from flowing back, and a pressure reducer is used to control the gas flow rate, providing safe multiple replacements.
It improves gas replacement efficiency, reduces manual operation time, prevents equipment damage, enhances safety, and extends service life.
Smart Images

Figure CN223257971U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pressure gauges, and in particular relates to a device for improving the gas replacement efficiency of a pressure gauge. Background Art
[0002] The gas pressure gauge is a precision instrument that requires regular cleaning. Internal cleaning requires the addition of alcohol, but the inlet is extremely small, so it must be slowly added using a syringe for cleaning. After cleaning, the alcohol must be shaken out. The traditional method is to manually shake the gauge out, which is laborious and time-consuming, prone to residue and odor, and can easily damage the pressure gauge if the hand is unsteady. Direct gas replacement can damage the internal components of the pressure gauge, incompletely replace particulate impurities, and unsatisfactory replacement results, shortening the service life of the equipment. To address these issues, a device for improving the gas replacement efficiency of a pressure gauge is proposed. Utility Model Content
[0003] The purpose of the utility model is to provide a device for improving the gas replacement efficiency of a pressure gauge, so as to solve the problem that the traditional method is to manually remove the gauge, which is laborious and time-consuming, and is prone to residue, which may produce odor, and the pressure gauge may be easily damaged if the hands are not steady. Direct gas replacement may cause damage to the internal components of the pressure gauge, incomplete replacement of particulate impurities, unsatisfactory replacement effect, and shortened service life of the equipment.
[0004] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0005] The utility model is a device for improving the gas replacement efficiency of a pressure gauge, comprising a base, two first one-way valves, a second one-way valve and a third one-way valve, wherein a mounting plate is fixedly installed on the upper surface of the base, a pressure reducer is fixedly installed on one surface of the mounting plate, the bottom surfaces of the two first one-way valves are fixedly connected to hoses, a connecting pipe is fixedly connected between the two first one-way valves, a first connecting pipe is fixedly connected to the circumferential side surface of the connecting pipe, a first pressure gauge is fixedly connected to the upper end of the first connecting pipe, the second one-way valve and the third one-way valve are both fixedly connected to the second connecting pipe between the first one-way valves, a third connecting pipe is fixedly connected between the pressure reducer and the third one-way valve, a fifth connecting pipe is fixedly connected to the circumferential side surface of the third connecting pipe, a second pressure gauge is fixedly connected to the upper end of the fifth connecting pipe, and a fourth connecting pipe is fixedly connected between the second one-way valve and the pressure reducer.
[0006] Preferably, a plurality of fixing members are fixedly mounted on the upper surface of the base, the upper surfaces of the fixing members are fixedly connected to a limiting ring, and one end of the hose passes through the limiting ring.
[0007] The utility model has the following beneficial effects:
[0008] 1. The utility model connects the air nitrogen distribution platform with the pressure gauge gas replacement device through a hose, a first connecting pipe, a second connecting pipe, a third connecting pipe, a fourth connecting pipe and a fifth connecting pipe. A plurality of one-way valves are set in the front section of the device to prevent gas backflow, so that it forms an independent range to protect the gas indicators of the total gas source. If there is a gas quality problem, it can be directly located, reducing the time required for troubleshooting;
[0009] 2. The utility model sets a limit ring to limit the position of the hose, so as to prevent the hose from moving and bending randomly during operation, which would affect the operation of the equipment.
[0010] 3. This utility model has short pipelines, low loss, and fast replacement. Open the pressure reducing valve, adjust the appropriate pressure, open the stop valve, use the gas provided by the gas distribution station to quickly fill and release the gas, replace the pressure gauge multiple times, and remove the softened toxic substances attached to the inner wall. During this period, the safety valve is in operation to prevent safety problems.
[0011] 4. The utility model sets up two sets of gas replacement inlets, which are used for 10Mpa-60Mpa pressure gauge and 0-5Mpa pressure gauge respectively. An outlet is set at the rear end for alcohol blowing. The front end adopts the composition of air intake valve and pressure reducer to better control the gas flow rate and the modulation of replacement pressure, reduce the loss of high pressure to components, increase service life and improve safety during gas replacement.
[0012] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 This is a front structural diagram of the present invention;
[0016] Figure 3 It is a right side structural schematic diagram of the present utility model;
[0017] Figure 4 for Figure 1 Schematic diagram of the locally enlarged structure at point A in the middle.
[0018] In the accompanying drawings, the list of components represented by each reference numeral is as follows: 1. Base; 2. Mounting plate; 3. Pressure reducer; 4. First one-way valve; 5. Second one-way valve; 6. Third one-way valve; 7. Hose; 8. First connecting pipe; 9. First pressure gauge; 10. Second connecting pipe; 11. Fixing member; 12. Third connecting pipe; 13. Fourth connecting pipe; 14. Fifth connecting pipe; 15. Second pressure gauge; 16. Limiting ring. DETAILED DESCRIPTION
[0019] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] In the description of the present invention, it should be understood that the terms "upper", "middle", "outer", "inner" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as limiting the present invention.
[0021] See also Figures 1-4 As shown, the utility model is a device for improving the gas replacement efficiency of a pressure gauge, comprising a base 1, two first one-way valves 4, a second one-way valve 5 and a third one-way valve 6. A mounting plate 2 is fixedly mounted on the upper surface of the base 1, a pressure reducer 3 is fixedly mounted on one surface of the mounting plate 2, a hose 7 is fixedly connected to the bottom surfaces of the two first one-way valves 4, a connecting pipe is fixedly connected between the two first one-way valves 4, a first connecting pipe 8 is fixedly connected to the circumferential side of the connecting pipe, a first pressure gauge 9 is fixedly connected to the upper end of the first connecting pipe 8, a second connecting pipe 10 is fixedly connected between the second one-way valve 5 and the third one-way valve 6 and the first one-way valve 4, a fixed connection is made between the pressure reducer 3 and the third one-way valve 6 A third connecting pipe 12 is connected, and a fifth connecting pipe 14 is fixedly connected to the peripheral side of the third connecting pipe 12. A second pressure gauge 15 is fixedly connected to the upper end of the fifth connecting pipe 14. A fourth connecting pipe 13 is fixedly connected between the second one-way valve 5 and the pressure reducer 3. The utility model connects the air and nitrogen gas distribution platform to the pressure gauge gas replacement device through the hose 7, the first connecting pipe 10, the second connecting pipe 10, the third connecting pipe 12, the fourth connecting pipe 13 and the fifth connecting pipe 14. Multiple one-way valves are set in the front section of the device to prevent gas backflow, so that it forms an independent range to protect the gas indicators of the total gas source. If there is a gas quality problem, it can be directly located, reducing the time required for troubleshooting.
[0022] A plurality of fixing parts 11 are fixedly installed on the upper surface of the base 1. A limiting ring 16 is fixedly connected to the upper surface of the fixing part 11. One end of the hose 7 passes through the limiting ring 16. By setting the limiting ring 16, the hose 7 is limited to prevent the hose 7 from moving and bending arbitrarily during operation, thereby affecting the operation of the equipment.
[0023] Example:
[0024] like Figures 1-4 As shown, the method of using the device for improving the gas replacement efficiency of the pressure gauge of the present invention is as follows: when using the present invention, first connect the air nitrogen distribution platform to the pressure gauge gas replacement device through a hose 7 and multiple connecting pipes. A plurality of one-way valves are set at the front end of the device to prevent gas backflow, so that it forms an independent range to protect the gas index of the total gas source. If there is a gas quality problem, it can be directly located to reduce the time required for troubleshooting. Open the pressure reducer 3, adjust the appropriate pressure, and then open the one-way valve. Use the gas provided by the distribution platform to quickly fill and discharge the gas, replace the pressure gauge multiple times, and remove the softened toxic substances attached to the inner wall. During this period, the safety valve is in operation to prevent safety problems. The pipeline is set to 53.6cm. An outlet is set at the rear end for alcohol blowing. The front end adopts the composition of the air inlet valve and the pressure reducer 7 to better control the gas flow rate and the modulation of the replacement pressure, reduce the loss of high pressure to components, increase the service life and improve the safety during gas replacement.
[0025] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0026] The preferred embodiments of the present invention disclosed above are intended only to help illustrate the present invention. The preferred embodiments do not describe all details in detail, nor do they limit the present invention to the specific embodiments described. Obviously, many modifications and variations are possible based on the contents of this specification. These embodiments are selected and described in detail in this specification to better explain the principles and practical applications of the present invention, thereby enabling those skilled in the art to better understand and utilize the present invention. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A device for improving the gas replacement efficiency of a pressure gauge, comprising a base (1), two first one-way valves (4), a second one-way valve (5) and a third one-way valve (6), characterized in that: A mounting plate (2) is fixedly mounted on the upper surface of the base (1), a pressure reducer (3) is fixedly mounted on one surface of the mounting plate (2), the bottom surfaces of the two first one-way valves (4) are fixedly connected to a hose (7), a connecting pipe is fixedly connected between the two first one-way valves (4), a first connecting pipe (8) is fixedly connected to the peripheral side surface of the connecting pipe, a first pressure gauge (9) is fixedly connected to the upper end of the first connecting pipe (8), a second connecting pipe (10) is fixedly connected between the second one-way valve (5) and the third one-way valve (6) and the first one-way valve (4), a third connecting pipe (12) is fixedly connected between the pressure reducer (3) and the third one-way valve (6), a fifth connecting pipe (14) is fixedly connected to the peripheral side surface of the third connecting pipe (12), a second pressure gauge (15) is fixedly connected to the upper end of the fifth connecting pipe (14), and a fourth connecting pipe (13) is fixedly connected between the second one-way valve (5) and the pressure reducer (3).
2. The device for improving the gas replacement efficiency of a pressure gauge according to claim 1, characterized in that: A plurality of fixing members (11) are fixedly mounted on the upper surface of the base (1), and a limiting ring (16) is fixedly connected to the upper surface of the fixing member (11), and one end of the hose (7) passes through the limiting ring (16).