Seat motor noise detection equipment

By designing the noise detection equipment of seat motors, using test components and counterweight switching components to simulate the load, the problems of cumbersome load detection and large manual judgment errors in the prior art are solved, and the accurate noise detection and evaluation of seat motors under different loads is achieved.

CN223259061UActive Publication Date: 2025-08-22ANHUI YUDA INTELLIGENT MACHINERY CO LTD
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Patent Information

Application Number
CN202422374732.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-22
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

In the prior art, seat motor detection equipment cannot increase the load in real time, the detection process is cumbersome and unsafe, and the error in manual noise judgment is large, so data analysis under different loads cannot be obtained.

Method used

A seat motor noise detection device is designed, including test components and counterweight switching components, which simulate different loads through cones and counterweight blocks, and combines a noise detector to detect the operating noise of the seat motor under different loads in real time.

Benefits of technology

Accurate noise detection of seat motors under different loads is achieved to ensure that the motor works normally under rated loads, analyze its performance and determine whether improvement or maintenance is needed.

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Abstract

The utility model discloses a seat motor noise detection device, which belongs to the technical field of seat motor detection and comprises a mounting bottom plate, and a test assembly used for fixing a seat motor and detecting noise of the seat motor in a load state is mounted on the mounting bottom plate. The mounting bottom plate is provided with a counterweight switching assembly which is used for providing different loads for the test assembly and simulating different loads, and the test assembly is connected with the seat motor. Through the above mode, the seat motor detection device can simulate the actual use condition of the seat motor, fix and detect the seat motor needing to be detected, gradually increase the load during detection, detect the operation noise of the seat motor under different loads, and ensure that the seat motor can work normally under the rated load. Meanwhile, the performance of the seat motor under different loads can be analyzed, whether the seat motor operates in a design range or not is judged, the noise influence and the working efficiency of the seat motor are evaluated according to detection results under different loads, and whether improvement or maintenance is needed or not is judged.
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Description

Technical Field

[0001] The utility model relates to the technical field of seat motor detection, in particular to a seat motor noise detection device. Background Art

[0002] Seat motor testing technology encompasses multiple disciplines, including mechanical engineering, electronic engineering, and control systems. It is primarily used in seat adjustment systems in industries such as automotive, aviation, and home furnishings. With technological advancements and continuous innovation, the importance of seat motor testing is growing. As market demands for product quality increase, various industries are developing standards and specifications to ensure that seat motors meet performance, safety, and environmental requirements. Noise levels are often a key metric for evaluating equipment performance. High noise levels can indicate mechanical failure, wear, or design flaws. Therefore, noise testing can identify potential issues promptly, ensuring product quality standards and ensuring product consistency across batches.

[0003] Among many existing technologies, Chinese patent application CN207318081U discloses a car seat motor loading test device, in which more than two connecting pair fixing seats are distributed on the fixed base, and a connecting pair is hinged on a connecting pair fixing seat, and each connecting pair is hinged to the connecting base. One of the connecting pairs is provided with a gear rotating pair on the connecting base side, and a seat motor locating pin is provided on the connecting base next to the gear rotating pair. A clamping cylinder is installed on the connecting base, and a clamping head for positioning and clamping the seat motor is installed on the clamping cylinder. A weight box for carrying weights is provided on the connecting base.

[0004] However, this patent application first pre-positions the car seat motor to the connecting base through a positioning pin, and at the same time places weights in a weight box to simulate a load, and then starts the seat motor, and judges whether the seat motor product is qualified by manually listening to the noise during the movement. The simulated load during the detection of this patent application is fixed, and the load cannot be increased in real time. It is necessary to add weights to the weight box multiple times to detect whether the seat motor is operating within the designed load range. The process is cumbersome and unsafe, and also increases the detection time. In addition, the error of judging by manually listening to the noise is large, and data under different loads cannot be obtained to analyze the performance of the seat motor under different loads. It is impossible to evaluate the noise impact and work efficiency of the seat motor based on the test results under different loads to determine whether improvement or maintenance is needed.

[0005] Based on this, the present invention designs a seat motor noise detection device to solve the above problem. Utility Model Content

[0006] In view of the above shortcomings of the prior art, the present invention provides a seat motor noise detection device.

[0007] In order to achieve the above objectives, the present invention is implemented through the following technical solutions:

[0008] A seat motor noise detection device includes a mounting base, a test assembly mounted on the mounting base for securing a seat motor and detecting noise under load, a counterweight switching assembly mounted on the mounting base for providing different weights to the test assembly to simulate different loads, and the test assembly connected to the seat motor.

[0009] The counterweight switching assembly includes a counterweight block, a cone and a switching assembly. The counterweight block is arranged in multiple groups with equal spacing up and down. The cone is connected to the test assembly. The inner wall of the cone is in contact with the outer wall of the counterweight block, and the counterweight block is connected to the switching assembly.

[0010] Furthermore, the test assembly includes a mounting base, a first connecting rod and a second connecting rod. The first connecting rod has two groups arranged in left and right, and the first connecting rod is rotatably connected to the mounting base. The second connecting rod is distributed in four groups in a rectangular shape and is symmetrical front to back. The inner sides of the upper ends of the second connecting rods are fixedly connected to the outer ends of the first connecting rods, and the lower ends of the second connecting rods are hinged to the upper end surfaces of the mounting base, and the lower end of the cone is fixedly connected to the upper end surface of the mounting base.

[0011] Furthermore, a circular hole is provided at the center of the mounting seat.

[0012] Furthermore, the test assembly also includes an auxiliary rod, a connecting block, a sector tooth, a limiting groove, a first limiting rod, a fixing assembly and a noise detector. The auxiliary rod is fixedly installed on the front side of the mounting seat, the auxiliary rod is connected to the seat motor, the connecting block is fixedly installed on the front inner end of the mounting seat, and a groove is provided on the connecting block for use with the shaft of the output end of the seat motor. The left end of the sector tooth is fixedly connected to the front end of the left end first connecting rod, and the right end of the sector tooth is meshed with the gear at the output end of the seat motor. The limiting groove is provided on the sector tooth, the inner end of the first limiting rod is fixedly connected to the front end surface of the mounting seat, and the outer end of the first limiting rod is slidingly connected to the limiting groove. The fixing assembly is connected to the mounting base plate and the seat motor, and the noise detector is connected to the fixing assembly.

[0013] Furthermore, the fixing assembly includes a driving cylinder, a mounting plate, a second limiting rod and a mounting platform, the mounting platform is fixedly mounted on the upper end surface of the mounting base, the driving cylinder is fixedly mounted on the upper end surface of the mounting platform, the noise detector is fixedly mounted on the rear end surface of the mounting platform, the front end surface of the mounting plate is fixedly connected to the output end of the driving cylinder, the second limiting rods are arranged in three groups in a circular array and are used in conjunction with the upper limit holes of the seat motor, the front end of the second limiting rods is fixedly connected to the rear end surface of the mounting plate, and the rear end surface of the mounting plate is in contact with the front end surface of the seat motor.

[0014] Furthermore, a placement groove is provided on the upper end surface of the counterweight block.

[0015] Furthermore, the switching assembly includes a steel rope, a limiting plate, a connecting frame, a pulley and a tensioning wheel. The limiting plates are arranged in multiple groups at equal intervals above and below. The limiting plates are fixedly connected to the steel rope, and the upper end of the limiting plates is in contact with the lower end of the counterweight block. There are two groups of pulleys arranged in a left and right arrangement. The two groups of pulleys are rotatably connected to the left and right sides of the upper end of the connecting frame respectively. The lower end of the connecting frame is fixedly connected to the upper end surface of the protective shell. The tensioning wheel is rotatably installed at the inner end of the protective shell. The right end of the steel rope is fixedly connected to the tensioning wheel, and the steel rope is wound around the tensioning wheel. The steel rope is fitted and slidably connected to the two groups of pulleys above, and the output end of the reduction motor is fixedly connected to the rear end of the tensioning wheel.

[0016] Furthermore, the bottom end of the protective shell is fixedly connected to the upper end surface of the mounting base, and the reduction motor is fixedly mounted on the rear end surface of the protective shell.

[0017] Compared with the existing technology, the beneficial effects of the present invention are as follows: 1. It can simulate the actual usage of the seat motor, fix and test the seat motor that needs to be tested, gradually increase the load during the test, test the operating noise of the seat motor under different loads, and ensure that the seat motor can work normally under the rated load. At the same time, it can analyze the performance of the seat motor under different loads to determine whether it is operating within the design range, evaluate the noise impact and working efficiency of the seat motor according to the test results under different loads, and determine whether improvement or maintenance is needed. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be derived from these drawings without inventive effort.

[0019] Figure 1 This is a three-dimensional seat motor noise detection device of the utility model Figure 1;

[0020] Figure 2 This is a front view of a seat motor noise detection device according to the present invention;

[0021] Figure 3 This is a left side view of a seat motor noise detection device according to the present invention;

[0022] Figure 4 To follow Figure 3 AA direction cross-sectional view;

[0023] Figure 5 To follow Figure 2 BB direction cross-sectional view;

[0024] Figure 6 for Figure 5 Enlarged view of point C in the middle.

[0025] The numbers in the figure represent:

[0026] 1. Mounting base; 2. Test assembly; 21. Mounting base; 22. First connecting rod; 23. Second connecting rod; 24. Auxiliary rod; 25. Connecting block; 26. Sector teeth; 27. Limiting groove; 28. First limiting rod; 29. ​​Fixing assembly; 291. Driving cylinder; 292. Mounting plate; 293. Second limiting rod; 294. Mounting table; 210. Noise detector; 3. Counterweight switching assembly; 31. Counterweight block; 32. Cone; 33. Switching assembly; 331. Steel rope; 332. Limiting plate; 333. Connecting frame; 334. Pulley; 335. Take-up pulley; 336. Protective shell; 337. Gear motor; 34. Placement slot; 4. Seat motor. DETAILED DESCRIPTION

[0027] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0028] The terms “left,” “right,” “front,” “back,” “up,” and “down” mentioned in the following description are oriented in the viewing direction of the front view.

[0029] Example 1: In some embodiments, please refer to the accompanying drawings of the specification. Figures 1-6A seat motor noise detection device includes a mounting base 1, a test assembly 2 for fixing a seat motor 4 and detecting the noise of the seat motor 4 under load is mounted on the mounting base 1, a counterweight switching assembly 3 for providing different weights to the test assembly 2 to simulate different loads is mounted on the mounting base 1, and the test assembly 2 is connected to the seat motor 4;

[0030] The counterweight switching assembly 3 includes a counterweight block 31, a cone 32, and a switching assembly 33. The counterweight block 31 has multiple groups of equal spacing arranged vertically. The cone 32 is connected to the test assembly 2. The inner wall of the cone 32 is in contact with the outer wall of the counterweight block 31. The counterweight block 31 is connected to the switching assembly 33.

[0031] When the present invention is used, the seat motor 4 is mounted on the test assembly 2 and fixed by the test assembly 2. The seat motor 4 is started and the test assembly 2 simulates the use scenario and is tested by the test assembly 2. Then the switching assembly 33 drives the counterweight 31 to fall into the cone 32 to gradually increase the load. During the seat motor 4 detection process, the test assembly 2 simulates the use scenario and there will be a horizontal displacement of the cone 32 to prevent the counterweight 31 from falling off. The cone 32 realizes a gradual increase in load to facilitate the detection of the operating noise of the seat motor 4 under different loads, ensuring that the seat motor 4 can work normally under the rated load and there is no excessive noise. By analyzing the performance of the seat motor 4 under different loads, it can be determined whether it is operating within the design range. According to the test results under different loads, the noise impact and work efficiency of the seat motor 4 are evaluated to determine whether improvement or maintenance is needed.

[0032] The test assembly 2 includes a mounting base 21, a first connecting rod 22 and a second connecting rod 23. The first connecting rod 22 has two groups arranged in a left-right arrangement. The first connecting rod 22 is rotatably connected to the mounting base 21. The second connecting rod 23 is distributed in four groups in a rectangular pattern and is symmetrical front to back. The inner sides of the upper ends of the second connecting rods 23 are respectively fixedly connected to the outer ends of the first connecting rods 22. The lower ends of the second connecting rods 23 are respectively hinged to the upper end surface of the mounting base 1. The lower end of the cone 32 is fixedly connected to the upper end surface of the mounting base 21.

[0033] A circular hole is provided at the center of the mounting base 21;

[0034] The test assembly 2 also includes an auxiliary rod 24, a connecting block 25, a sector tooth 26, a limiting groove 27, a first limiting rod 28, a fixing assembly 29 and a noise detector 210. The auxiliary rod 24 is fixedly mounted on the front side of the mounting seat 21, and the auxiliary rod 24 is connected to the seat motor 4. The connecting block 25 is fixedly mounted on the front inner end of the mounting seat 21. The connecting block 25 is provided with a groove for matching the shaft of the output end of the seat motor 4. The left end of the sector tooth 26 is fixedly connected to the front end of the left first connecting rod 22, and the right end of the sector tooth 26 is meshed with the gear at the output end of the seat motor 4. The limiting groove 27 is provided on the sector tooth 26. The inner end of the first limiting rod 28 is fixedly connected to the front end surface of the mounting seat 21, and the outer end of the first limiting rod 28 is slidingly connected to the limiting groove 27. The fixing assembly 29 is connected to the mounting base 1 and the seat motor 4, and the noise detector 210 is connected to the fixing assembly 29.

[0035] The fixing assembly 29 includes a driving cylinder 291, a mounting plate 292, a second limiting rod 293 and a mounting platform 294. The mounting platform 294 is fixedly mounted on the upper end surface of the mounting base 1. The driving cylinder 291 is fixedly mounted on the upper end surface of the mounting plate 294. The noise detector 210 is fixedly mounted on the rear end surface of the mounting platform 294. The front end surface of the mounting plate 292 is fixedly connected to the output end of the driving cylinder 291. The second limiting rods 293 are arranged in three groups in a circular array and are plugged into the upper limit holes of the seat motor 4. The front end of the second limiting rods 293 is fixedly connected to the rear end surface of the mounting plate 292, and the rear end surface of the mounting plate 292 is in contact with the front end surface of the seat motor 4.

[0036] When the present invention is used, the shaft at the output end of the seat motor 4 is inserted into the groove provided on the connecting block 25, and the gear at the output end of the seat motor 4 is meshed with the sector tooth 26, and then the driving cylinder 291 is started, and the driving cylinder 291 drives the mounting plate 292, and the mounting plate 292 drives the second limiting rod 293 to be inserted into the upper limit hole of the seat motor 4 to limit the angle of the seat motor 4, and then the mounting plate 292 presses the seat motor 4 against the seat motor 4 to stabilize the seat motor 4 in the test position. When the seat motor 4 is inserted, the auxiliary rod 24 is used to support the right end of the seat motor 4 for quick movement. The seat motor 4 is placed at a corresponding angle so that the second limit rod 293 is accurately engaged. After the limit is completed, the seat motor 4 is started. The shaft at the output end of the seat motor 4 rotates in the connecting block 25. The gear at the output end of the seat motor 4 drives the sector teeth 26. The sector teeth 26 drive the first connecting rod 22. The rotation of the first connecting rod 22 drives the second connecting rod 23 to make the mounting seat 21 rise. The limit groove 27 cooperates with the first limit rod 28 to limit the sector teeth 26. The noise detector 210 detects and records the noise during the process. The noise detector 210 adopts existing mature technology.

[0037] The upper end surface of the counterweight block 31 is provided with a placement groove 34;

[0038] The switching assembly 33 includes a steel rope 331, a limiting plate 332, a connecting frame 333, a pulley 334 and a tensioning wheel 335. The limiting plate 332 is arranged with multiple groups of equal intervals above and below. The limiting plate 332 is fixedly connected to the steel rope 331, and the upper end of the limiting plate 332 is in contact with the lower end of the counterweight 31. The pulley 334 has two groups arranged left and right. The two groups of pulleys 334 are rotatably connected to the left and right sides of the upper end of the connecting frame 333, respectively. The lower end of the connecting frame 333 is fixedly connected to the upper end surface of the protective shell 336, and the tensioning wheel 335 is rotatably mounted on the inner end of the protective shell 336. The right end of the steel rope 331 is fixedly connected to the tensioning wheel 335, and the steel rope 331 is wound around the tensioning wheel 335. The steel rope 331 is in sliding connection with the two groups of pulleys 334 above, and the output end of the reduction motor 337 is fixedly connected to the rear end of the tensioning wheel 335.

[0039] The bottom end of the protective shell 336 is fixedly connected to the upper end surface of the mounting base 1, and the reduction motor 337 is fixedly mounted on the rear end surface of the protective shell 336;

[0040] When the present invention is in use, the reduction motor 337 is started, and the reduction motor 337 drives the tightening wheel 335 to tighten or release the steel rope 331. When a load needs to be applied, the reduction motor 337 drives the tightening wheel 335 to release the steel rope 331, and the left end of the steel rope 331 drops. At the same time, the limit plate 332 and the counterweight block 31 drop. The steel rope 331 and the limit plate 332 below the lowest counterweight block 31 will pass through the mounting seat 21, and the steel rope 331 and the limit plate 332 between the counterweight blocks 31 will be in the placement groove 34. According to needs, different numbers of counterweight blocks 31 are released to fall into the cone 32 to apply a load to the mounting seat 21, and the operating noise of the seat motor 4 under different loads is detected.

[0041] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.

Claims

1. A seat motor noise detection device, comprising a mounting base (1), characterized in that: A test assembly (2) for fixing a seat motor (4) and detecting noise of the seat motor (4) under a load state is mounted on the mounting base (1); a counterweight switching assembly (3) for providing different weights to the test assembly (2) for simulating different loads is mounted on the mounting base (1); the test assembly (2) is connected to the seat motor (4); The counterweight switching assembly (3) comprises a counterweight block (31), a cone (32) and a switching assembly (33); the counterweight block (31) has multiple groups of equal spacing arranged in the upper and lower parts; the cone (32) is connected to the test assembly (2); the inner wall of the cone (32) is in contact with the outer wall of the counterweight block (31); and the counterweight block (31) is connected to the switching assembly (33).

2. The seat motor noise detection device according to claim 1, characterized in that: The test assembly (2) includes a mounting base (21), a first connecting rod (22) and a second connecting rod (23), wherein the first connecting rod (22) has two groups arranged in a left-right arrangement, the first connecting rod (22) is rotatably connected to the mounting base (21), the second connecting rod (23) is distributed in four groups in a rectangular shape and is symmetrical front to back, the inner sides of the upper ends of the second connecting rods (23) are respectively fixedly connected to the outer ends of the first connecting rods (22), the lower ends of the second connecting rods (23) are respectively hinged to the upper end surface of the mounting base (1), and the lower end of the cone (32) is fixedly connected to the upper end surface of the mounting base (21).

3. The seat motor noise detection device according to claim 2, characterized in that: A circular hole is provided at the center of the mounting seat (21).

4. The seat motor noise detection device according to claim 3, characterized in that: The test assembly (2) further comprises an auxiliary rod (24), a connecting block (25), a sector tooth (26), a limiting groove (27), a first limiting rod (28), a fixing assembly (29) and a noise detector (210), wherein the auxiliary rod (24) is fixedly mounted on the front side of the mounting seat (21), the auxiliary rod (24) is connected to the seat motor (4), the connecting block (25) is fixedly mounted on the front inner end of the mounting seat (21), a groove for matching the shaft of the output end of the seat motor (4) is provided on the connecting block (25), and the sector tooth (26) is fixedly mounted on the front inner end of the mounting seat (21). The left end of the first connecting rod (22) is fixedly connected to the front end of the left end, the right end of the sector tooth (26) is meshed with the gear at the output end of the seat motor (4), the limiting groove (27) is provided on the sector tooth (26), the inner end of the first limiting rod (28) is fixedly connected to the front end surface of the mounting seat (21), the outer end of the first limiting rod (28) is limitedly slidably connected to the limiting groove (27), the fixing assembly (29) is connected to the mounting base (1) and the seat motor (4), and the noise detector (210) is connected to the fixing assembly (29).

5. The seat motor noise detection device according to claim 4, characterized in that: The fixing assembly (29) comprises a driving cylinder (291), a mounting plate (292), a second limiting rod (293) and a mounting platform (294). The mounting platform (294) is fixedly mounted on the upper end surface of the mounting base (1). The driving cylinder (291) is fixedly mounted on the upper end surface of the mounting platform (294). The noise detector (210) is fixedly mounted on the rear end surface of the mounting platform (294). The front end surface of the mounting plate (292) is fixedly connected to the output end of the driving cylinder (291). The second limiting rod (293) is provided in three groups in a circumferential array and is plugged into the upper limit hole of the seat motor (4). The front end of the second limiting rod (293) is fixedly connected to the rear end surface of the mounting plate (292). The rear end surface of the mounting plate (292) is in contact with the front end surface of the seat motor (4).

6. The seat motor noise detection device according to claim 5, characterized in that: The upper end surface of the counterweight block (31) is provided with a placement groove (34).

7. The seat motor noise detection device according to claim 6, characterized in that: The switching assembly (33) includes a steel rope (331), a limiting plate (332), a connecting frame (333), a pulley (334) and a tightening wheel (335). The limiting plate (332) has multiple groups of equal spacing arranged above and below. The limiting plate (332) is fixedly connected to the steel rope (331). The upper end of the limiting plate (332) is in contact with the lower end of the counterweight (31). The pulley (334) has two groups arranged in a left-right arrangement. The two groups of pulleys (334) are respectively connected to the upper end of the connecting frame (333). The left and right sides are rotatably connected, the lower end of the connecting frame (333) is fixedly connected to the upper end surface of the protective shell (336), the tightening wheel (335) is rotatably mounted on the inner end of the protective shell (336), the right end of the steel rope (331) is fixedly connected to the tightening wheel (335), and the steel rope (331) is wound around the tightening wheel (335), the steel rope (331) and the two groups of pulleys (334) above are fitted and slidably connected, and the output end of the reduction motor (337) is fixedly connected to the rear end of the tightening wheel (335).

8. The seat motor noise detection device according to claim 7, characterized in that: The bottom end of the protective shell (336) is fixedly connected to the upper end surface of the mounting base plate (1), and the reduction motor (337) is fixedly mounted on the rear end surface of the protective shell (336).

Citation Information

Patent Citations

  • Car seat motor loading testing arrangement

    CN207318081U