Detection sampling device for rare earth silicon alloy production
By designing an automated detection and sampling device for rare earth silicon alloy production, the problems of inefficiency of traditional sampling methods and sample contamination and damage are solved, and the automated transmission and detection of samples are realized, and the accuracy of the detection results is improved.
Patent Information
- Application Number
- CN202422373282.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-28
- Publication Date
- 2025-08-22
- Estimated Expiration
- 2034-09-28
AI Technical Summary
The traditional manual sampling and inspection methods are inefficient and easy to introduce human error. Manual handling after sampling will cause contamination or damage to the sample, affecting the accuracy of the test results.
A detection and sampling device for the production of rare earth silicon alloys was designed, integrating sampling, transmission and detection functions. Through automated sampling and transmission mechanisms, the samples are automatically transferred to the detection room, reducing manual operations.
It improves work efficiency, reduces labor costs, reduces the risk of contamination and damage of samples during transmission, and ensures the accuracy of the test results.
Smart Images

Figure CN223259300U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rare earth silicon alloy production, in particular to a detection sampling device for rare earth silicon alloy production. Background Art
[0002] Quality control is crucial in the production of rare earth silicon alloys. As high-end materials, rare earth silicon alloys are widely used in aerospace, electronics, information technology, new energy, and other fields. The stability and uniformity of their properties directly determine the final quality and application effectiveness of the product. Therefore, testing and sampling of alloy raw materials and intermediate products is an indispensable step in the production process.
[0003] With the expansion of production scale and the improvement of automation level, the traditional manual sampling and inspection method can no longer meet the needs of modern production. When using the existing sampling device for rare earth silicon alloy production, the sampling process mostly relies on manual operation, which is not only inefficient but also prone to human error. After sampling, the samples often need to be manually transported to the testing room for testing. This process is time-consuming and labor-intensive, and can easily cause the samples to be contaminated or damaged during transportation, thereby affecting the accuracy of the test results. Therefore, the utility model proposes a sampling device for rare earth silicon alloy production. Utility Model Content
[0004] The purpose of the present utility model is to provide a detection sampling device for rare earth silicon alloy production, so as to solve the problem raised in the above background technology that with the expansion of production scale and the improvement of automation level, the traditional manual sampling and inspection method has been unable to meet the needs of modern production. When the existing detection sampling device for rare earth silicon alloy production is used, the sampling process mostly relies on manual operation, which is not only inefficient but also prone to human errors. After sampling, the samples often need to be manually transported to the inspection room for inspection. This process is time-consuming and labor-intensive, and can easily cause the samples to be contaminated or damaged during transportation, thereby affecting the accuracy of the test results.
[0005] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0006] A detection and sampling device for rare earth silicon alloy production includes a workbench, a movable groove is opened at the top of the workbench, a support plate is provided at the top of the workbench and at the rear side of the movable groove, a mounting plate is provided at the top front side of the support plate, a sampling mechanism is provided on the front side of the mounting plate, a material barrel is provided below the sampling mechanism and at one side of the top of the workbench, a transmission mechanism is provided in the movable groove, and a detection chamber is provided on the side of the top of the workbench corresponding to the material barrel, and the detection chamber is arranged above the movable groove.
[0007] Optionally, a rack extending along the board body is provided in the middle of the front side of the mounting plate, and sliding grooves are provided at the upper and lower ends of the rack on the front side of the mounting plate.
[0008] Optionally, the sampling mechanism includes a movable plate, a sliding block adapted to the slide groove is provided on the rear side of the movable plate, a first motor is fixedly installed on the front side of the movable plate, the output end of the first motor passes through the movable plate and is fixedly connected to a gear through a provided connecting shaft, the upper and lower ends of the front side of the movable plate are provided with mounting seats installed on the telescopic rod, the bottom of the telescopic rod is fixedly connected to a first drive box, and the bottom of the first drive box is fixedly connected to a sampling tube.
[0009] Optionally, a second motor is fixedly installed inside the first drive box, and the output end of the second motor passes through the interior of the sampling tube and is fixedly connected to a screw rod, and a drill bit is fixedly connected to the bottom of the screw rod.
[0010] Optionally, the gear is meshingly connected to the rack.
[0011] Optionally, the transmission mechanism includes a first screw rod, which is arranged inside the movable groove, and one end of the first screw rod extending to the outside of the workbench is fixedly connected to a third motor, and guide rods are provided on the front and rear sides of the first screw rod, and the external thread of the first screw rod is connected to a connecting block, and the top of the connecting block is fixedly installed with a second drive box, and the top of the second drive box is fixedly provided with a transport box, and the middle part of the transport box is provided with a second screw rod rotatably connected to the inside of the second drive box, and the external thread of the second screw rod is connected to a lifting plate.
[0012] Optionally, a control panel is provided on one side of the support plate.
[0013] Optionally, the second driving box has the same internal structure as the first driving box.
[0014] The beneficial effects of the utility model are:
[0015] The utility model integrates multiple links such as sampling, transmission, and detection to form a complete automated production line. After the rare earth silicon alloy is sampled by the sampling mechanism, the sampled sample can be automatically transmitted to the detection room through the built-in transmission mechanism without manual handling. This not only improves work efficiency, but also reduces the risk of contamination and damage of samples during transmission, ensures the accuracy of the test results, improves the overall automation level of the rare earth silicon alloy production process, and reduces labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic structural diagram of a detection and sampling device for rare earth silicon alloy production according to the present invention;
[0017] Figure 2 This is a schematic structural diagram of a detection and sampling device for rare earth silicon alloy production according to the present invention from another perspective;
[0018] Figure 3 It is a side view of the utility model;
[0019] Figure 4 It is a partial structural sectional view of the sampling mechanism in the utility model.
[0020] The numbers in the figure are:
[0021] 1. Workbench; 101. Movable slot; 2. Support plate; 3. Mounting plate; 301. Rack; 302. Slideway;
[0022] 4. Sampling mechanism; 401. Movable plate; 402. Sliding block; 403. Connecting shaft; 404. Gear; 405. First motor; 406. Mounting base; 407. Telescopic rod; 408. First drive box; 409. Sampling tube; 410. Second motor; 411. Screw; 412. Drill bit;
[0023] 5. Material barrel;
[0024] 6. Transmission mechanism; 601. First screw rod; 602. Third motor; 603. Guide rod; 604. Connecting block; 605. Second drive box; 606. Transport box; 607. Second screw rod; 608. Lifting plate;
[0025] 7. Testing room; 8. Control panel. DETAILED DESCRIPTION
[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0027] The following describes the preferred embodiments of the device of the present invention.
[0028] See also Figure 1-4 As shown, the detection and sampling device for rare earth silicon alloy production includes a workbench 1, a movable groove 101 is opened at the top of the workbench 1, a support plate 2 is provided at the top of the workbench 1 and at the rear side of the movable groove 101, a mounting plate 3 is provided on the top front side of the support plate 2, a sampling mechanism 4 is provided on the front side of the mounting plate 3, a material barrel 5 is provided below the sampling mechanism 4 and at one side of the top of the workbench 1, a transmission mechanism 6 is provided in the movable groove 101, a detection chamber 7 is provided on the side of the top of the workbench 1 corresponding to the material barrel 5, and the detection chamber 7 is provided above the movable groove 101, and a control panel 8 is provided on one side of the support plate 2.
[0029] Furthermore, a rack 301 extending along the board body is provided in the middle of the front side of the mounting plate 3, and a slide groove 302 is provided at the upper and lower ends of the rack 301 on the front side of the mounting plate 3. The slide groove 302 cooperates with the sliding block 402 to facilitate horizontal adjustment of the sampling mechanism 4.
[0030] In another embodiment provided by the present invention, Figure 1 、 3 As shown in Figure 4, the sampling mechanism 4 includes a movable plate 401, a sliding block 402 adapted to the slide groove 302 is provided on the rear side of the movable plate 401, a first motor 405 is fixedly installed on the front side of the movable plate 401, the output end of the first motor 405 passes through the movable plate 401, and is fixedly connected to the gear 404 through the provided connecting shaft 403, the upper and lower ends of the front side of the movable plate 401 are provided with mounting seats 406 mounted on the telescopic rod 407, the bottom of the telescopic rod 407 is fixedly connected to the first drive box 408, and the bottom of the first drive box 408 is fixedly connected to the sampling tube 409, the inside of the first drive box 408 is fixedly installed with a second motor 410, and the output end of the second motor 410 passes through the inside of the sampling tube 409 and is fixedly connected to a screw 411, and the bottom of the screw 411 is fixedly connected to a drill bit 412.
[0031] Furthermore, the gear 404 is meshed with the rack 301 , and the first motor 405 drives the gear 404 to rotate, thereby driving the movable plate 401 to move precisely in the horizontal direction, thereby adjusting the sampling position.
[0032] Specifically, first adjust the length of the telescopic rod 407 so that the sampling tube 409 is aligned with the material to be sampled, start the second motor 410, drive the screw 411 and the drill bit 412 to rotate, and the drill bit 412 then drills into the material to take a sample. After sampling is completed, stop the rotation of the second motor 410 so that the sampled material is stored in the sampling tube 409, and move the sampling tube 409 upward through the telescopic rod 407, then start the first motor 405, drive the gear 404 to rotate, the gear 404 cooperates with the rack 301 to move the movable plate 401 horizontally to the preset sampling position of the transport box 606, and then lower the sampling tube 409 through the telescopic rod 407, and then start the second motor 410, rotate the screw 411 in the opposite direction, so that the sampled material in the sampling tube 409 falls into the transport box 606.
[0033] In another embodiment provided by the present invention, Figure 1 and 2As shown, the transmission mechanism 6 includes a first screw rod 601, the first screw rod 601 is arranged inside the movable groove 101, and the end of the first screw rod 601 extending to the outside of the workbench 1 is fixedly connected to the third motor 602, and the front and rear sides of the first screw rod 601 are provided with guide rods 603, the external thread of the first screw rod 601 is connected to the connecting block 604, the top of the connecting block 604 is fixedly installed with a second drive box 605, the top of the second drive box 605 is fixedly provided with a transport box 606, the middle part of the transport box 606 is provided with a second screw rod 607 rotatably connected to the inside of the second drive box 605, and the external thread of the second screw rod 607 is connected to the lifting plate 608.
[0034] Furthermore, the second driving box 605 has the same internal structure as the first driving box 408 .
[0035] Specifically, the sampling mechanism 4 places the sample into the transport box 606, starts the third motor 602 through the control panel 8, drives the first screw rod 601 to rotate, and causes the connecting block 604 to drive the second drive box 605 and the transport box 606 to move to the bottom of the detection chamber 7, and then starts the driving mechanism in the second drive box 605 to rotate the second screw rod 607, driving the lifting plate 608 to rise, and lifting the sampled material to the top, so that it can be detected through the detection chamber 7.
[0036] During use, the control panel 8 is used to control the telescopic rod 407 to lower the sampling tube 409, and then the second motor 410 is started to drive the screw 411 to rotate, and the drill bit 412 drills into the material to take a sample. After the sampling is completed, the second motor 410 is stopped to store the sampled material in the sampling tube 409. The telescopic rod 407 is then used to reset the sample. Then the first motor 405 in the sampling mechanism 4 is started, the movable plate 401 is adjusted to the preset sampling position, and the length of the telescopic rod 407 is adjusted to move the sampling tube 409 down to the top of the transport box 606. Then start the second motor 410, drive the screw 411 to reverse, so that the sampled material in the sampling tube 409 falls into the transport box 606, start the third motor 602, so that the connecting block 604 drives the transport box 606 to move to the bottom of the detection chamber 7, and then start the driving mechanism in the second drive box 605 to rotate the second screw 607, drive the lifting plate 608 to rise, and lift the sampled material to the top, so that it can be tested through the detection chamber 7, thereby improving the overall automation level of the rare earth silicon alloy production process and reducing labor costs.
[0037] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions merely illustrate the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed for the present invention is defined by the appended claims and their equivalents.
Claims
1. A detection sampling device for rare earth silicon alloy production, characterized in that: The invention comprises a workbench (1), wherein a movable groove (101) is provided at the top of the workbench (1), a support plate (2) is provided at the top of the workbench (1) and at the rear side of the movable groove (101), a mounting plate (3) is provided at the front side of the top of the support plate (2), a sampling mechanism (4) is provided at the front side of the mounting plate (3), a material barrel (5) is provided below the sampling mechanism (4) and at one side of the top of the workbench (1), a transmission mechanism (6) is provided in the movable groove (101), and a detection chamber (7) is provided at the side of the top of the workbench (1) corresponding to the material barrel (5), and the detection chamber (7) is provided above the movable groove (101).
2. The detection sampling device for rare earth silicon alloy production according to claim 1, characterized in that: A rack (301) extending along the board body direction is provided in the middle of the front side of the mounting plate (3), and sliding grooves (302) are provided at the upper and lower ends of the rack (301) on the front side of the mounting plate (3).
3. The detection and sampling device for rare earth silicon alloy production according to claim 1, characterized in that: The sampling mechanism (4) includes a movable plate (401), a sliding block (402) adapted to the slide groove (302) is provided on the rear side of the movable plate (401), a first motor (405) is fixedly installed on the front side of the movable plate (401), an output end of the first motor (405) passes through the movable plate (401), and is fixedly connected to a gear (404) via a provided connecting shaft (403), a mounting seat (406) mounted on a telescopic rod (407) is provided at the upper and lower ends of the front side of the movable plate (401), a first drive box (408) is fixedly connected to the bottom of the telescopic rod (407), and a sampling tube (409) is fixedly connected to the bottom of the first drive box (408).
4. The detection and sampling device for rare earth silicon alloy production according to claim 3, characterized in that: A second motor (410) is fixedly installed inside the first drive box (408), and the output end of the second motor (410) passes through the interior of the sampling tube (409) and is fixedly connected to a screw rod (411), and a drill bit (412) is fixedly connected to the bottom of the screw rod (411).
5. The detection and sampling device for rare earth silicon alloy production according to claim 3, characterized in that: The gear (404) is meshingly connected with the rack (301).
6. The detection and sampling device for rare earth silicon alloy production according to claim 1, characterized in that: The transmission mechanism (6) includes a first screw rod (601), the first screw rod (601) is arranged inside the movable groove (101), and one end of the first screw rod (601) extending to the outside of the workbench (1) is fixedly connected to the third motor (602), the front and rear sides of the first screw rod (601) are both provided with guide rods (603), the external thread of the first screw rod (601) is connected to a connecting block (604), the top of the connecting block (604) is fixedly installed with a second drive box (605), the top of the second drive box (605) is fixedly provided with a transport box (606), the middle part of the transport box (606) is provided with a second screw rod (607) rotatably connected to the inside of the second drive box (605), and the external thread of the second screw rod (607) is connected to a lifting plate (608).
7. The detection and sampling device for rare earth silicon alloy production according to claim 1, characterized in that: A control panel (8) is provided on one side of the support plate (2).
8. The detection and sampling device for rare earth silicon alloy production according to claim 6, characterized in that: The second drive box (605) has the same internal structure as the first drive box (408).