Capacitance detection device

By designing a capacitance detection device, the capacitor pin solder joint strength is automatically detected by using electric push rods and pressure sensors, which solves the problem of traditional inefficiency and achieves efficient and accurate automatic detection.

CN223259427UActive Publication Date: 2025-08-22CHANGXING HUAQIANG ELECTRONICS
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Patent Information

Application Number
CN202422311978.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-08-22
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The strength detection efficiency of the solder joint strength of the traditional capacitor pin is inefficient and cannot achieve 100% detection, resulting in inaccurate detection results and inability to guarantee the pass rate.

Method used

A capacitance detection device is designed, including an L-shaped base, feeding assembly, storage assembly, electric push rod and pressure sensor. The electric push rod is used to drive the detection assembly to approach the capacitor, and the pressure sensor is used to detect the strength of the pin solder joint to realize automatic detection.

Benefits of technology

It realizes automatic detection of capacitor pin solder joints, improves detection efficiency and accuracy, ensures the qualification rate of finished products, and reduces manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a capacitance detection device, and relates to the technical field of capacitors. The capacitor detection device comprises an L-shaped base, a feeding assembly and a storage assembly are installed on the L-shaped base, an electric push rod is installed at one end of the L-shaped base, a plurality of clamping assemblies are installed on the feeding assembly, the storage assembly is used for storing a plurality of capacitors, a detection assembly is installed on the electric push rod, and a pressure sensor is installed on the detection assembly. The number of the pressure sensors is two. Capacitors on the storage assembly can be independently transported one by one through rotation of the feeding assembly, the stability of the capacitors during transportation can be guaranteed through the clamping assembly, the detection assembly is driven by the electric push rod to detect the capacitors, whether the strength of pin welding spots of the capacitors is qualified or not is detected through a pressure sensor, and the detection efficiency is improved. The device can automatically carry out feeding and installation, each capacitor can be detected, the qualified rate of finished products is guaranteed, manual detection is not needed any more, and the working efficiency is improved.
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Description

Technical Field

[0001] The utility model belongs to the technical field of capacitors, and in particular relates to a capacitance detection device. Background Art

[0002] Capacitors are electronic components that store electric charge. Capacitors are made of two tightly packed conductors (usually plates) separated by a dielectric material. When the plates are connected to a power source, they accumulate charge, with one plate accumulating positive charge and the other plate accumulating negative charge. With the rapid development of electronic information technology, the replacement speed of digital electronic products is getting faster and faster. The production and sales of consumer electronic products, mainly flat-screen TVs (LCD and PDP), laptops, digital cameras, etc., continue to grow, driving the growth of the capacitor industry.

[0003] In the production of capacitors, it is usually necessary to use a detection device to detect the stiffness of its pin solder joints and test their fixation firmness on the solder feet. The strength test of traditional pin solder joints generally adopts a random inspection method, and the pins are manually bent. This makes the inspection operation more labor-intensive and time-consuming, and inefficient. Moreover, because it is a random inspection method, it is impossible to achieve 100% inspection, making its test results inaccurate and unable to guarantee its pass rate.

[0004] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0005] In view of the problems in the related art, the present invention proposes a capacitance detection device to overcome the above technical problems existing in the existing related art.

[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:

[0007] The utility model is a capacitance detection device, comprising an L-shaped base, on which a feeding assembly and a storage assembly are mounted, an electric push rod is mounted at one end of the L-shaped base, a plurality of clamping assemblies are mounted on the feeding assembly, the storage assembly is used to store a plurality of capacitors, a detection assembly is mounted on the electric push rod, and a pressure sensor is mounted on the detection assembly, wherein the number of the pressure sensors is two;

[0008] The loading assembly is used to individually transport the capacitor installed on the storage assembly, the clamping assembly can fix the capacitor transported on the loading assembly, and the electric push rod can drive the detection assembly to approach the capacitor on the loading assembly to detect whether the strength of the capacitor pin solder joints is qualified through a pressure sensor.

[0009] Furthermore, the loading assembly includes a motor, which is installed on the upper surface of the L-shaped base. A drive shaft is installed on the motor axis, and a disc is installed on the upper axis of the drive shaft. Slots are symmetrically opened on the disc, and installation bins are installed at the lower ends of the slots. The number of the clamping assemblies is the same as that of the installation bins.

[0010] Furthermore, the storage assembly includes a storage box, the capacitors are all installed in the storage box, the opening position of the storage box is in contact with one side of the disc, a feed spring is installed at one end of the storage box, a feed plate is installed on one side of the feed spring, and the feed plate can slide in the storage box through the feed spring.

[0011] Furthermore, mounting grooves are provided on both sides of the mounting bin, and the clamping assembly includes a fixing frame, which is installed on both sides of the mounting bin, and a sliding rod is slidably installed on the fixing frame, and a clamping block is installed at one end of the sliding rod, and the clamping block can be extended into the mounting groove, and a clamping spring is installed around the sliding rod.

[0012] Furthermore, the detection component includes a shell, which is installed on the telescopic rod part of the electric push rod, and sliding grooves are provided at both ends of one side of the shell, and positioning grooves are provided at both ends of the top of the shell. The clamping component also includes a detection plate, and there are two detection plates. One end of each detection plate is installed in the shell, and one detection plate can slide with the sliding groove and the positioning groove at one end, and one end of the detection plate is an inclined surface.

[0013] Furthermore, the pressure sensors are respectively installed at one end of the shell, and detection springs are installed at both ends of the shell, one end of the spring is in contact with the detection plate, and the other end of the spring is in contact with the pressure sensor.

[0014] The utility model has the following beneficial effects:

[0015] 1. The utility model can transport the capacitors on the storage assembly one by one by rotating the loading assembly, and the clamping assembly can ensure the stability of the capacitor during transportation, so that the electric push rod drives the detection assembly to detect the capacitor, so as to detect whether the strength of the capacitor pin solder joint is qualified through the pressure sensor, thereby achieving the goal of the device automatically loading and installing, and being able to detect each capacitor to ensure the qualified rate of the finished product. Manual inspection is no longer required, which saves time and effort, and the inspection results are accurate, thereby improving work efficiency.

[0016] 2. The utility model makes one end of the detection spring contact with the pressure sensor, so that when the electric push rod drives its detection component to approach the capacitor, the inclined surface of the detection plate will first contact the pin solder joint of the capacitor, thereby driving its detection plate to slide on both sides in its positioning groove and sliding groove, causing its detection spring to deform, so that the detection spring transmits its compressed pressure to the pressure sensor, thereby detecting whether the strength that the pin solder joint of the capacitor can withstand is qualified, thereby achieving the goal that the device can perform detection operations independently, does not require much manual operation, and can ensure that its detection data is accurate and the detection operation is completed efficiently.

[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the structure of the feeding component of the present utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the clamping assembly of the present utility model;

[0022] Figure 4 This is a schematic diagram of the storage component structure of the present utility model;

[0023] Figure 5 This is a schematic diagram of the detection component structure of the utility model;

[0024] Figure 6 This is a schematic diagram of the internal structure of the shell of the present utility model.

[0025] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0026] 1. L-shaped base; 2. Loading assembly; 3. Storage assembly; 4. Electric push rod; 5. Clamping assembly; 6. Capacitor; 7. Detection assembly; 8. Pressure sensor; 9. Motor; 10. Drive shaft; 11. Disc; 12. Notch; 13. Mounting compartment; 14. Storage box; 15. Feeding spring; 16. Feeding plate; 17. Mounting slot; 18. Fixing bracket; 19. Sliding rod; 20. Block; 21. Clamping spring; 22. Housing; 23. Sliding slot; 24. Positioning slot; 25. Detection plate; 26. Detection spring. DETAILED DESCRIPTION

[0027] The following will clearly and completely describe the technical solutions in the utility model embodiments in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the utility model embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of utility model protection.

[0028] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0029] See also Figures 1-6 As shown, the utility model is a capacitance detection device, comprising an L-shaped base 1, on which a feeding assembly 2 and a storage assembly 3 are mounted. An electric push rod 4 is mounted at one end of the L-shaped base 1, and a plurality of clamping assemblies 5 are mounted on the feeding assembly 2. The storage assembly 3 is used to store a plurality of capacitors 6. A detection assembly 7 is mounted on the electric push rod 4, and a pressure sensor 8 is mounted on the detection assembly 7. There are two pressure sensors 8.

[0030] The loading component 2 is used to individually convey the capacitor 6 installed on the storage component 3. The clamping component 5 can fix the capacitor 6 conveyed on the loading component 2. The electric push rod 4 can drive the detection component 7 to approach the capacitor 6 on the loading component 2 to detect whether the pin solder joint strength of the capacitor 6 is qualified through the pressure sensor 8.

[0031] In actual use, several capacitors 6 are pre-placed on the storage component 3, and the capacitors 6 are transported individually by rotating the loading component 2, and the clamping component 5 can be fixed during transportation to ensure the stability of transportation. The electric push rod 4 drives the detection component 7 to move toward the capacitor 6 transported on the loading component 2, so that the data is transmitted to the pressure sensor 8 through the detection component 7 to detect whether the strength of the capacitor 6 pin solder joints is qualified. When the detection work is completed, the loading component 2 will then proceed to the next round of transportation, thereby achieving the goal of automatic loading of the device, and no longer requiring manual inspection of the capacitors 6 one by one, thereby improving the qualified rate of the finished product.

[0032] The present invention can transport the capacitors 6 on the storage assembly 3 one by one through the rotation of the loading assembly 2, and the clamping assembly 5 can ensure the stability of the capacitor 6 during transportation, so that the electric push rod 4 drives the detection assembly 7 to detect the capacitor 6, and uses the pressure sensor 8 to detect whether the strength of the solder joints of the capacitor 6 pins is qualified, thereby achieving the goal of the device automatically loading and installing, and being able to detect each capacitor 6, ensuring the qualified rate of the finished products, and no longer requiring manual detection, saving time and labor, and the detection results are accurate, thereby improving work efficiency.

[0033] In one embodiment, for the above-mentioned loading component 2, the loading component 2 includes a motor 9, the motor 9 is installed on the upper surface of the L-shaped base 1, the motor 9 is equipped with a drive shaft 10 on the axis, the upper end of the drive shaft 10 is equipped with a disc 11 on the axis, the disc 11 is symmetrically provided with slots 12, the lower end of the slots 12 is equipped with an installation bin 13, and the number of the clamping components 5 is the same as that of the installation bin 13.

[0034] The driving motor 9 can drive the disc 11 to rotate through the driving shaft 10, so that the slot 12 corresponds to the storage component 3, so that the capacitor 6 can enter the installation chamber 13, and the installation chamber 13 can only enter one capacitor 6 at a time. Then, through the rotation of the disc 11, its slot 12 is moved to correspond to the detection component 7, so that the detection component 7 detects the strength of its capacitor 6, thereby achieving the ability to automatically transport the capacitors 6 one by one for detection operations, and can quickly detect each capacitor 6, ensuring accurate detection results, saving time and effort, and improving its work efficiency.

[0035] In one embodiment, for the above-mentioned storage component 3, the storage component 3 includes a storage box 14, the capacitors 6 are all installed in the storage box 14, the opening position of the storage box 14 is in contact with one side of the disc 11, a feeding spring 15 is installed at one end of the storage box 14, and a feeding plate 16 is installed on one side of the feeding spring 15, and the feeding plate 16 can slide in the storage box 14 through the feeding spring 15.

[0036] By installing the capacitor 6 in the storage box 14, the feeding spring 15 will be compressed in advance, so that when the slot 12 corresponds to the opening position of the storage box 14, the feeding plate 16 will slide in the storage box 14 through the expansion and contraction of the feeding spring 15, thereby feeding the capacitor 6 closest to the opening position of the storage box 14 into the installation bin 13, and then transporting it to the corresponding detection component 7 through the rotation of the disc 11, thereby achieving the goal of the device being able to transport the capacitors 6 and the detection components 7 one by one.

[0037] In one embodiment, for the above-mentioned installation bin 13, installation grooves 17 are provided on both sides of the installation bin 13, and the clamping assembly 5 includes a fixing frame 18, and the fixing frame 18 is installed on both sides of the installation bin 13. A sliding rod 19 is slidably installed on the fixing frame 18, and a clamping block 20 is installed at one end of the sliding rod 19. The clamping block 20 can be extended into the installation groove 17, and a clamping spring 21 is installed around the sliding rod 19.

[0038] When the capacitor 6 enters the mounting chamber 13, the sliding rod 19 will drive its clamping block 20 to disengage from the mounting groove 17 under the contraction of the clamping spring 21, so that the capacitor 6 can enter the mounting chamber 13. When the capacitor 6 completely enters the mounting chamber 13, the clamping block 20 will re-enter its mounting groove 17 through the clamping spring 21 to fix the capacitor 6 in its mounting chamber 13, thereby preventing the capacitor 6 from disengaging from the mounting chamber 13 when it is transported, thereby ensuring its stability.

[0039] In one embodiment, for the above-mentioned detection component 7, the detection component 7 includes a shell 22, and the shell 22 is installed on the telescopic rod part of the electric push rod 4. Sliding grooves 23 are provided at both ends of one side of the shell 22, and positioning grooves 24 are provided at both ends of the top of the shell 22. The clamping component 5 also includes a detection plate 25, and there are two detection plates 25. One end of the detection plate 25 is installed in the shell 22. One detection plate 25 can slide with the sliding groove 23 and the positioning groove 24 at one end, and one end of the detection plate 25 is an inclined surface.

[0040] When the disc 11 drives the capacitor 6 to rotate corresponding to its detection component 7, it can drive its electric push rod 4 to drive its detection component 7 to approach the capacitor 6, so that after the inclined surface of its detection plate 25 contacts the pin solder joint of its capacitor 6, it will slide on both sides in its positioning groove 24 and sliding groove 23, and then transmit its data to the pressure sensor 8 to detect whether the strength of its pin solder joint is qualified and whether it is firmly fixed.

[0041] In one embodiment, for the above-mentioned pressure sensor 8, the pressure sensor 8 is respectively installed at one end of the shell 22, and detection springs 26 are installed at both ends of the shell 22, one end of the spring is in contact with the detection plate 25, and the other end of the spring is in contact with the pressure sensor 8.

[0042] By bringing one end of the detection spring 26 into contact with the pressure sensor 8, when the detection plate 25 contacts the pin solder joint of its capacitor 6, the detection plate 25 will slide on both sides in its positioning groove 24 and sliding groove 23, thereby driving its detection spring 26 to deform, so that the detection spring 26 transmits its compressed pressure to the pressure sensor 8, thereby detecting whether the strength that the pin solder joint of its capacitor 6 can withstand is qualified, thereby achieving the goal that the device can perform detection operations independently, does not require much manual operation, and can ensure that its detection data is accurate and the detection operation is completed efficiently.

[0043] In summary, with the help of the above technical solution of the present invention, by installing the capacitor 6 in the storage box 14, the feeding spring 15 will be compressed in advance, and then the motor 9 will be driven to drive the disc 11 to rotate through the driving shaft 10, so that the slot 12 and the storage bin are aligned. The feeding plate 16 will slide in its storage box 14 through the extension and contraction of the feeding spring 15, thereby feeding the capacitor 6 closest to the opening position of the storage box 14 into the installation bin 13, and the installation bin 13 can only enter one capacitor 6 at a time, and when the capacitor 6 enters the installation bin 13, the sliding rod 19 will drive its clamping block 20 to disengage from the installation slot 17 under the contraction of the clamping spring 21, so that the capacitor 6 can enter the installation bin 13, and when the capacitor 6 completely enters the installation bin 13, the clamping block 20 will re-enter its installation slot 17 through the clamping spring 21 to fix the capacitor 6 in its installation bin 13, thereby preventing the capacitor 6 from disengaging from the installation bin 13 when it is transported, and then By rotating the disc 11, its slot 12 is moved to correspond to the detection component 7, so that the capacitors 6 can be automatically transported one by one for detection operation, and each capacitor 6 can be quickly detected, ensuring the accuracy of the detection structure, saving time and effort, and improving its work efficiency. When the disc 11 drives the capacitor 6 to rotate to correspond to its detection component 7, it can drive its electric push rod 4 to drive its detection component 7 to approach the capacitor 6. Because one end of its detection spring 26 contacts the pressure sensor 8, after the inclined surface of its detection plate 25 contacts the pin welding point of its capacitor 6, it will slide on both sides in its positioning groove 24 and sliding groove 23, causing its detection spring 26 to deform, so that the detection spring 26 transmits its compressed pressure to the pressure sensor 8, thereby detecting whether the strength that the pin welding point of its capacitor 6 can withstand is qualified, thereby achieving the goal of the device being able to perform detection operations independently, without the need for manual operation, and ensuring that its detection data is accurate and the detection operation is completed efficiently.

[0044] Through the above technical solution, 1. The capacitors 6 on the storage assembly 3 can be transported individually by rotating the loading assembly 2, and the clamping assembly 5 can ensure the stability of the capacitor 6 during transportation, so that the electric push rod 4 drives the detection assembly 7 to detect the capacitor 6, and the pressure sensor 8 is used to detect whether the strength of the capacitor 6 pin solder joint is qualified, thereby achieving the goal of the device being able to automatically load and install, and to detect each capacitor 6, ensuring the qualified rate of the finished product, and no longer requiring manual inspection, saving time and effort, and the detection result is accurate, thereby improving work efficiency; 2. By One end of 6 contacts with the pressure sensor 8, so that when the electric push rod 4 drives its detection component 7 to approach the capacitor 6, the inclined surface of the detection plate 25 will first contact the pin welding point of its capacitor 6, thereby driving its detection plate 25 to slide on both sides in its positioning groove 24 and sliding groove 23, so that its detection spring 26 is deformed, and the detection spring 26 transmits its compressed pressure to the pressure sensor 8, thereby detecting whether the strength that the pin welding point of its capacitor 6 can withstand is qualified, thereby achieving the goal that the device can perform detection operations independently, does not require much manual operation, and can ensure that its detection data is accurate and the detection operation is completed efficiently.

[0045] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the utility model. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0046] The preferred embodiments of the utility model disclosed above are intended only to help illustrate the utility model. The preferred embodiments do not describe all details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. This specification selects and describes these embodiments in detail to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize the utility model. The utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A capacitance detection device, comprising an L-shaped base (1), characterized in that: A loading assembly (2) and a storage assembly (3) are installed on the L-shaped base (1); an electric push rod (4) is installed on one end of the L-shaped base (1); a plurality of clamping assemblies (5) are installed on the loading assembly (2); the storage assembly (3) is used to store a plurality of capacitors (6); a detection assembly (7) is installed on the electric push rod (4); a pressure sensor (8) is installed on the detection assembly (7); and the number of the pressure sensors (8) is two; The loading assembly (2) is used to transport the capacitor (6) installed on the storage assembly (3) individually, the clamping assembly (5) can fix the capacitor (6) transported on the loading assembly (2), and the electric push rod (4) can drive the detection assembly (7) to approach the capacitor (6) on the loading assembly (2) to detect whether the strength of the pin solder joint of the capacitor (6) is qualified through the pressure sensor (8).

2. A capacitance detection device according to claim 1, characterized in that: The feeding assembly (2) includes a motor (9), which is mounted on the upper surface of the L-shaped base (1). A driving shaft (10) is mounted on the axis of the motor (9), and a disc (11) is mounted on the upper axis of the driving shaft (10). Notches (12) are symmetrically provided on the disc (11), and mounting bins (13) are mounted at the lower ends of the notches (12). The number of the clamping assemblies (5) is the same as that of the mounting bins (13).

3. A capacitance detection device according to claim 2, characterized in that: The storage assembly (3) includes a storage box (14), the capacitors (6) are all installed in the storage box (14), the opening position of the storage box (14) contacts one side of the disc (11), a feeding spring (15) is installed at one end of the storage box (14), and a feeding plate (16) is installed on one side of the feeding spring (15), and the feeding plate (16) can slide in the storage box (14) through the feeding spring (15).

4. A capacitance detection device according to claim 3, characterized in that: Both sides of the installation bin (13) are provided with installation grooves (17), and the clamping assembly (5) includes a fixing frame (18), and the fixing frame (18) is installed on both sides of the installation bin (13). A sliding rod (19) is slidably installed on the fixing frame (18), and a clamping block (20) is installed at one end of the sliding rod (19). The clamping block (20) can extend into the installation groove (17), and a clamping spring (21) is installed around the sliding rod (19).

5. A capacitance detection device according to claim 4, characterized in that: The detection component (7) includes a shell (22), and the shell (22) is installed on the telescopic rod part of the electric push rod (4). Sliding grooves (23) are provided at both ends of one side of the shell (22), and positioning grooves (24) are provided through both ends of the top of the shell (22). The clamping component (5) also includes a detection plate (25). There are two detection plates (25). One end of each detection plate (25) is installed in the shell (22). One detection plate (25) can slide with the sliding groove (23) and the positioning groove (24) at one end, and one end of the detection plate (25) is an inclined surface.

6. A capacitance detection device according to claim 5, characterized in that: The pressure sensors (8) are respectively installed at one end of the housing (22), and detection springs (26) are installed at both ends of the housing (22), one end of the spring is in contact with the detection plate (25), and the other end of the spring is in contact with the pressure sensor (8).