Glass overlook detector installation control structure

By using a glass top view detector installation control structure in glass production and using photoelectric sensors to connect to the tempered furnace electrical cabinet, the complex and cost-effective detection of detection systems in the existing technology is solved, efficient and low-cost glass defect detection is achieved, abnormal situations in the tempered furnace are reduced, and production continuity and safety are improved.

CN223259601UActive Publication Date: 2025-08-22XINYI PHOTOVOLTAIC (SUZHOU) CO LTD
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Patent Information

Application Number
CN202422739623.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-08-22
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

The existing glass detection system has complex structure and high cost, and cannot effectively control the identified images, resulting in frequent furnace blockage and furnace discharge abnormalities in tempered furnaces, affecting production efficiency and safety.

Method used

The glass top view detector installation control structure is adopted, including the detector bracket and photoelectric sensor. It is electrically connected to the tempered furnace electric cabinet to realize the position detection and control of the glass and reduce the application cost.

Benefits of technology

It realizes fast and efficient glass defect detection, reduces abnormal conditions of tempered furnaces, reduces production abnormal time and cost, and improves production continuity and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a glass overlook detector installation control structure which comprises a detector support and at least two detection elements arranged on the detector support, the detection elements are electrically connected with a toughening furnace electric cabinet, and the detection elements are located above a toughening furnace sheet arranging machine. According to the installation control structure of the glass overlook detector, the position of the glass is detected in time by arranging the detection element, the structure is simple, rapid and efficient detection can be achieved, and the application cost is low.
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Description

Technical Field

[0001] The utility model belongs to the technical field of glass production equipment, and in particular relates to an installation control structure of a glass overlooking detector. Background Art

[0002] In the glass industry, quality defects in glass are detected through manual inspection. However, manual visual inspection requires high concentration and prolonged observation can cause visual fatigue. Furthermore, the high speed of the conveyor platform and the narrow observation area restrict vision. This makes it impossible to accurately identify defects and substandard products over a long period of time. This can cause defective glass to flow into the tempering furnace for processing, leading to emergency abnormalities during the processing process, resulting in grate blockage and frequent abnormalities that significantly impact furnace operation.

[0003] The patent document with publication number CN117368209A discloses a visual inspection system and inspection method, which includes a frame, a front visual inspection device, a left and right orientation detection device, a back visual inspection device and a front and rear orientation detection device; a workbench is connected to the upper part of the frame; the front visual inspection device includes a first camera, which is used to capture the front image of the product; the left and right orientation detection device includes a second camera and a third camera, the second camera is used to capture the left side image of the front of the product, and the third camera is used to capture the right side image of the front of the product; the back visual inspection device includes a fourth camera, which is used to capture the back image of the product; the front and rear orientation detection device includes a fifth camera and a sixth camera, the fifth camera is used to capture the front side image of the back of the product, and the sixth camera is used to capture the back side image of the back of the product.

[0004] The visual inspection system and inspection method disclosed in the above patent document have complex structures and high application costs. They are only used for image recognition and cannot make corresponding controls on the recognized images. Utility Model Content

[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, the utility model provides a glass top view detector installation control structure, the purpose of which is to reduce application costs.

[0006] In order to achieve the above-mentioned purpose, the technical solution adopted by the utility model is: a glass overlooking detector installation control structure includes a detector bracket and a detection element arranged on the detector bracket, the detection element is electrically connected to the tempering furnace electrical cabinet, at least two detection elements are provided and the detection elements are located above the tempering furnace slicer.

[0007] Two detection elements are provided, and the detection elements are located at the upper end of the detector bracket.

[0008] The detector bracket is fixedly connected to the tempering furnace slicer, and the detector bracket is vertically arranged.

[0009] The detection element is a photoelectric sensor.

[0010] The tempering furnace electric cabinet is electrically connected to the alarm device.

[0011] The detector bracket is mounted on the tempering furnace slicer through bolts, and a through hole for the bolt to pass through is provided on the detector bracket, and the through hole is a waist-shaped hole.

[0012] The glass overlooking detector of the utility model is installed with a control structure, and the position of the glass is detected in time by setting a detection element. The structure is simple, and detection can be performed quickly and efficiently, with low application cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] This manual includes the following drawings, which show the following contents:

[0014] Figure 1 This is a schematic diagram of the installation state of the control structure of the glass overlooking detector of the utility model;

[0015] Figure 2 This is the wiring diagram of the tempering furnace electrical cabinet;

[0016] The following are marked in the figure:

[0017] 1. First detection element; 2. Second detection element; 3. Detector bracket; 4. Glass; 5. Tempering furnace slicer; 6. Tempering furnace slice loading platform. DETAILED DESCRIPTION

[0018] The following is a further detailed description of the specific implementation methods of the present invention by describing the embodiments with reference to the accompanying drawings, with the aim of helping those skilled in the art to have a more complete, accurate and in-depth understanding of the concept and technical solution of the present invention and to facilitate its implementation.

[0019] It should be noted that, in the following embodiments, the "first" and "second" do not represent an absolute distinction in structure and / or function, nor do they represent a sequence of execution, but are merely for the convenience of description.

[0020] like Figure 1 and Figure 2 As shown, the utility model provides a glass top-view detector installation control structure, including a detector bracket 3 and a detection element arranged on the detector bracket 3. The detection element is electrically connected to the tempering furnace electrical cabinet. At least two detection elements are provided and the detection elements are located above the tempering furnace slicer 5.

[0021] Specifically, if Figure 1As shown, two detection elements are provided: a first detection element 1 and a second detection element 2. These detection elements are located at the upper end of a detector bracket 3 and are photoelectric sensors. After the detector performs image recognition on the glass 4, the detection elements detect the position of the conveying glass 4 based on the image detection results. This allows the conveying of the glass 4 to be controlled, reducing emergency response time and preventing safety accidents caused by personnel in emergency situations.

[0022] like Figure 1 and Figure 2 As shown, as the glass 4 on the tempering furnace arrangement machine 5 moves, the detector can identify the glass 4 and promptly determine whether it is good quality or defective. This reduces the workload of personnel, makes personnel operation more convenient and simple, and can reduce production anomalies in the continuous production process, shorten the time for abnormality processing, and save production costs. Based on the detector's judgment result, the detection element is triggered to control the defective glass, and at the same time, the tempering furnace is triggered to stop urgently, and an alarm is immediately sounded to prompt personnel to remove the defective glass.

[0023] like Figure 1 As shown, during the transport of the glass 4 on the tempering furnace arrangement machine 5, it first passes through the detector for image recognition, which determines whether the glass 4 has surface defects such as cracks and missing edges. If defects are found, personnel need to conduct a secondary determination of the glass 4 defects based on the image display to avoid continuous abnormalities caused by abnormal detectors, thus further protecting the tempering furnace production process from being affected by defective glass 4.

[0024] like Figure 1 As shown, the first detection element 1 and the second detection element 2 are both arranged vertically and at the same level. With this structure, damage to one detection element will not affect normal detection and control. The detection element is on standby and can be replaced or repaired within a certain period of time. This prevents normal production from being disrupted due to photoelectric damage, indirectly shortening the time required to handle abnormalities.

[0025] like Figure 2 As shown, the tempering furnace electric cabinet is electrically connected to the tempering furnace sheet arrangement machine 5 and the alarm device. When an abnormality is detected, the tempering furnace electric cabinet sends a command to the tempering furnace sheet arrangement machine 5 and the alarm device. The tempering furnace sheet arrangement machine 5 can immediately stop the transmission of the glass 4, and the alarm device will issue an alarm prompt.

[0026] like Figure 1 As shown, the tempering furnace sheet arranging machine 5 and the tempering furnace upper plate 6 are horizontally aligned, and a detection photoelectric device is set up. The above structure can be used to arrange the glass after the tempering furnace stops suddenly, and the abnormal glass 4 can be controlled in the tempering furnace sheet arranging machine 5. According to the emergency stop alarm device, the glass can be arranged in time, which is convenient for personnel operation.

[0027] The detection element is arranged above the tempering furnace slicer 5. Through the photoelectric parallel connection, the detection accuracy of each detection element is ensured. When a fault occurs, it can be detected by other normal detection elements, and the damaged detection element can be maintained.

[0028] After these improvements, glass 4 no longer flows into the tempering furnace due to breakage or cracks during transport, significantly reducing the frequency of tempering furnace production anomalies. Comparative testing has eliminated the furnace blockage and discharge issues that occurred in the pre-improvement furnace. Furthermore, after the improvements, the tempering furnace no longer experiences blockage or discharge due to edge defects or cracks in the glass 4.

[0029] The detection and installation control structure allows the defective glass 4 to pass through the detector and then the tempering furnace slicer 5. After the detection element triggers the emergency stop of the tempering furnace, the glass 4 will stay on the tempering furnace slicer 5, making it convenient for personnel to remove the defective glass 4 in time. The high-quality glass 4 will be directly transferred from the tempering furnace slicer 5 to the tempering furnace upper table 6 and enter the tempering furnace for processing.

[0030] After passing through the detector, the defects of the glass 4 are determined based on the test results, and the test result signal is transmitted to the detection element. The detection element detects the defective glass 4 while it is moving, and simultaneously transmits an abnormality signal to the tempering furnace electrical cabinet to trigger the emergency stop device and the alarm device. This makes it easier for personnel to discover abnormal information and handle it in a timely manner, reducing the visual inspection workload and making operation more convenient for personnel. It effectively maintains the continuous production of the tempering furnace, significantly reduces the abnormal time of tempering furnace production, and reduces the energy consumption caused by scrap during the production process. This detection and installation control structure is more cost-effective.

[0031] like Figure 1 As shown, the detector bracket 3 is fixedly connected to the tempering furnace slicer 5, and the detector bracket 3 is arranged vertically. The lower end of the detector bracket 3 is mounted on the tempering furnace slicer 5 via multiple bolts. The lower end of the detector bracket 3 is provided with a through hole for the bolts to pass through. The through hole is a waist-shaped hole. The tempering furnace slicer 5 is provided with threaded holes for the bolts to insert. Each bolt passes through a through hole. The length of the through hole provided at the lower end of the detector bracket 3 is greater than the diameter of the bolt. The through hole is arranged vertically and is configured as a waist-shaped hole, which facilitates installation and adjustment of the installation position of the detection element.

[0032] like Figure 1 As shown, in this embodiment, the lower end of the detector bracket 3 is mounted on the tempering furnace slicer 5 through four bolts. Accordingly, four through holes are provided at the lower end of the detector bracket 3 .

[0033] The above description of the present invention is provided as an example, in conjunction with the accompanying drawings. Obviously, the specific implementation of the present invention is not limited to the above-described method. Any non-substantial improvements made using the method concepts and technical solutions of the present invention, or any application of the above-described concepts and technical solutions of the present invention to other situations without modification, are all within the scope of protection of the present invention.

Claims

1. The glass overlooking detector installation control structure is characterized by: It includes a detector bracket and a detection element arranged on the detector bracket. The detection element is electrically connected to the tempering furnace electric cabinet. At least two detection elements are provided and the detection elements are located above the tempering furnace slicer.

2. The glass overlooking detector installation control structure according to claim 1, characterized in that: Two detection elements are provided, and the detection elements are located at the upper end of the detector bracket.

3. The glass top view detector installation control structure according to claim 1, characterized in that: The detector bracket is fixedly connected to the tempering furnace slicer, and the detector bracket is vertically arranged.

4. The glass top view detector installation control structure according to any one of claims 1 to 3, characterized in that: The detection element is a photoelectric sensor.

5. The glass top view detector installation control structure according to any one of claims 1 to 3, characterized in that: The tempering furnace electric cabinet is electrically connected to the alarm device.

6. The glass top view detector installation control structure according to any one of claims 1 to 3, characterized in that: The detector bracket is mounted on the tempering furnace slicer through bolts, and a through hole for the bolt to pass through is provided on the detector bracket, and the through hole is a waist-shaped hole.

Citation Information

Patent Citations

  • Visual detection system and detection method

    CN117368209A