Vibration clamp for sealed lead-acid storage battery

Abstract

The utility model discloses a vibration clamp for sealing a lead-acid storage battery, which relates to the technical field of lead-acid storage battery processing equipment and comprises a vibration table and a support bottom plate mounted below the vibration table. The lead-acid storage battery clamping device has the advantages that the vibration table, the supporting bottom plate, the lead-acid storage battery and the installation adjusting assembly are arranged, when the lead-acid storage battery clamping device is used, the positions of the supporting transverse plate and the supporting partition plate on the two sides of the lead-acid storage battery are adjusted according to the specification of the lead-acid storage battery, the top of the lead-acid storage battery is limited, and three-time clamping is carried out; by setting a flexible and changeable clamping mode, corresponding adjustment can be performed according to the size of the sealed lead-acid battery, so that most sealed lead-acid batteries in the market are effectively adapted, the manufacturing cost of the clamp is greatly reduced, stepless adjustment in X, Y and Z directions is realized, the sealed lead-acid battery to be tested is pressed, and the overall use flexibility is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of lead-acid battery processing equipment, in particular to a vibration clamp for sealed lead-acid batteries. Background Art

[0002] Sealed lead-acid batteries are primarily composed of positive and negative plates, separators and electrolyte, battery cells and connectors (or lead components), terminals, and vent valves. While fully sealed, these batteries still carry the risk of leakage due to factors such as product design, production process, quality, and frequency of use. A vibration test is required before shipping to determine the UN transport code and packaging type. The choice of vibration fixture can affect the authenticity and accuracy of the vibration test results.

[0003] During vibration testing, different fixtures can affect test results. The fixture is a key component for securing the battery under test, and its appropriate design, manufacture, and selection are directly related to the accuracy and reliability of the test results. Lead-acid batteries vary significantly in size and weight depending on their intended use. Currently, most tests on the market use custom fixtures tailored to specific battery sizes. For third-party testing laboratories that need to conduct tests on batteries of varying sizes, customizing fixtures for each size is costly and requires extended fixture design and processing cycles.

[0004] Therefore, it is necessary to design a vibration fixture for a sealed lead-acid battery to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of the utility model is to provide a vibration clamp for a sealed lead-acid battery to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solution: a vibration fixture for a sealed lead-acid battery, comprising a vibration table and:

[0007] Support base plate, the support base plate is installed below the vibration table;

[0008] Lead-acid battery, the lead-acid battery is installed on the top of the vibration table;

[0009] An installation and adjustment component is installed on the top of the vibration table and is located on both sides of the lead-acid battery. The installation and adjustment component includes a supporting transverse plate and a supporting partition. Support partitions are installed on the top of the vibration table and on both sides of the lead-acid battery. A supporting transverse plate is installed on the side away from the two support partitions. Limiting rods are installed inside the support partitions. The limiting rods are located on both sides of the lead-acid battery. Positioning bolts are installed on the tops of the limiting rods. The supporting transverse plate and the supporting partition limit two sides of the lead-acid battery, and the limiting rods are used to limit the other two sides of the lead-acid battery.

[0010] The limit baffle is installed on the top of the supporting partition and is symmetrically distributed. The inside of the limit baffle is installed with a positioning rod extending to the inside of the supporting cross plate. The positioning rod is used to limit the top of the lead-acid battery.

[0011] The technical effect of adopting the above-mentioned further scheme is: adjusting the positions of the supporting cross plates and supporting partitions on both sides of the lead-acid battery according to the specifications of the lead-acid battery until a clamping is performed, and the limiting partition rod is placed inside the third mounting hole closest to the two sides of the lead-acid battery. By tightening the positioning bolts, the limiting partition rod and the vibration table are reinforced together with the corresponding limiting seat and mounting groove, and the lead-acid battery is limited on the other two sides for a second clamping, and two limiting baffles are placed on the top of the supporting partition plate, and the positioning rod is inserted into the corresponding first mounting hole inside the supporting cross plate to limit the top of the lead-acid battery for a third clamping. By setting flexible and changeable clamping methods, corresponding adjustments can be made according to the size of the sealed lead-acid battery, thereby effectively adapting to the vast majority of sealed lead-acid batteries on the market and greatly reducing the manufacturing cost of the fixture.

[0012] As a preferred solution of the present invention: the interior of the supporting partition is provided with third mounting holes that are evenly distributed and used in conjunction with the limiting partition rods, and the third mounting holes are used to limit the placement of the limiting partition rods.

[0013] The technical effect of adopting the above further solution is that the third mounting hole is used to limit the placement of the limiting spacer.

[0014] As a preferred solution of the present invention: a first connecting flange is installed on the top of the supporting cross plate and on the outside of the positioning rod, and first mounting holes distributed evenly are opened inside the supporting cross plate. The bottom ends of the positioning rods extend into the interior of the supporting cross plate, and the first connecting flange is used to reinforce the connection between the positioning rods and the supporting cross plate.

[0015] The technical effect of adopting the above further solution is that the first connecting flange is used to reinforce the connection between the positioning rod and the supporting cross plate.

[0016] As a preferred solution of the present invention: the outer side of the limiting partition rod is covered with symmetrically distributed sealing rings, and the outer side of the limiting partition rod and the side away from the two supporting partitions are covered with a third connecting flange. The third connecting flange is used to reinforce the connection between the limiting partition rod and the supporting partition, and the sealing ring is used to ensure the installation stability of the limiting partition rod.

[0017] The technical effect of adopting the above further solution is that the sealing ring is used to ensure the installation stability of the limit spacer.

[0018] As a preferred solution of the present invention: one of the support cross plates is equipped with equidistantly distributed limit seats on the side away from the lead-acid battery, and the tops of the limit seats are provided with installation grooves for cooperating with the positioning bolts for installation.

[0019] The technical effect of adopting the above further solution is that the installation groove is used to cooperate with the positioning bolt installation.

[0020] As a preferred solution of the present invention: support bases extending to the top of the vibration table are installed on all four sides of the top of the support base, and the support bases are used to reinforce the connection between the vibration table and the support base.

[0021] The technical effect of adopting the above further solution is that the support seat is used to reinforce the connection between the vibration table and the supporting base plate.

[0022] As a preferred solution of the present invention: buffer pads are installed on the top of the supporting base plate and on both sides of the vibration motor, and the buffer pads are used to provide a buffering and protective effect. A second mounting hole is opened inside the limit baffle and on the side away from the positioning rod. A second connecting flange is provided on the top of the limit baffle and on the outside of the positioning rod. The second connecting flange is used to reinforce the connection between the limit baffle and the positioning rod.

[0023] The technical effect of adopting the above further solution is that the second connecting flange is used to reinforce the connection between the limit baffle and the positioning rod.

[0024] Compared with the prior art, the beneficial effects of the present invention are as follows: a vibration table, a support base plate, a lead-acid battery and an installation adjustment component are provided. When in use, the positions of the support cross plates and support partitions on both sides of the lead-acid battery are adjusted according to the specifications of the lead-acid battery until a clamping is performed. The limiting partition rod is placed inside the third mounting holes closest to the two sides of the lead-acid battery. By screwing the positioning bolts, the limiting partition rod is reinforced with the vibration table in conjunction with the corresponding limiting seat and mounting groove, and the lead-acid battery is limited on the other two sides for a second clamping. The two limiting baffles are placed on the top of the support partition. The positioning rod is inserted into the corresponding first mounting hole inside the supporting cross plate to limit the top of the lead-acid battery for a third clamping. By setting flexible and changeable clamping methods, corresponding adjustments can be made according to the size of the sealed lead-acid battery, thereby effectively adapting to the vast majority of sealed lead-acid batteries on the market, greatly reducing the manufacturing cost of the fixture, thereby realizing stepless adjustment in the three directions of X, Y, and Z, pressing the sealed lead-acid battery to be tested, and improving the overall flexibility of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional diagram of the overall structure of the utility model;

[0026] Figure 2 This is a side view of the overall structure of the utility model;

[0027] Figure 3 This is a schematic diagram of the structure of the installation adjustment component of the utility model.

[0028] In the picture:

[0029] 1. Vibration table; 2. Support base plate; 3. Lead-acid battery; 4. Support cross plate; 5. Support partition;

[0030] 6. Install the adjustment assembly; 61. Limit seat; 62. Mounting slot; 63. Positioning bolt; 64. First mounting hole; 65. Limiting rod; 66. Support seat; 67. Sealing ring;

[0031] 7. Limit baffle; 8. Second mounting hole; 9. First connecting flange; 10. Positioning rod; 11. Second connecting flange; 12. Third connecting flange; 13. Third mounting hole; 14. Vibration motor; 15. Buffer pad. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0033] See also Figure 1 、 Figure 2 and Figure 3 The utility model provides a technical solution: a vibration fixture for a sealed lead-acid battery, comprising a vibration table 1, and further comprising:

[0034] The supporting base plate 2 is installed below the vibration table 1;

[0035] Lead-acid battery 3, which is installed on the top of the vibration table 1;

[0036] An adjusting assembly 6 is installed. The adjusting assembly 6 is installed on the top of the vibration table 1 and is located on both sides of the lead-acid battery 3. The adjusting assembly 6 includes a supporting transverse plate 4 and a supporting partition 5. The top of the vibration table 1 and the two sides of the lead-acid battery 3 are both equipped with supporting partitions 5. The two supporting partitions 5 are each equipped with a supporting transverse plate 4 on the side away from each other. A limiting rod 65 is installed inside the supporting partition 5. The limiting rod 65 is located on both sides of the lead-acid battery 3. A positioning bolt 63 is installed on the top of the limiting rod 65. The supporting transverse plate 4 and the supporting partition 5 limit two sides of the lead-acid battery 3, and the limiting rod 65 is used to limit the other two sides of the lead-acid battery 3.

[0037] The limit baffle 7 is installed on the top of the supporting partition 5 and is symmetrically distributed. The interior of the limit baffle 7 is installed with a positioning rod 10 extending to the interior of the supporting cross plate 4. The positioning rod 10 is used to limit the top of the lead-acid battery 3.

[0038] It can be understood that the above scheme also exists in that when in use, the positions of the supporting horizontal plates 4 and the supporting partitions 5 on both sides of the lead-acid battery 3 are adjusted according to the specifications of the lead-acid battery 3 until a clamping is performed, the limiting rod 65 is placed in the third mounting hole 13 closest to the two sides of the lead-acid battery 3, and the limiting rod 65 is reinforced with the vibration table 1 by screwing the positioning bolt 63, cooperating with the corresponding limiting seat 61 and the mounting groove 62, and the lead-acid battery 3 is limited on the other two sides for a second clamping, and the two limiting baffles 7 are placed on the top of the supporting partition 5, and the positioning rod 10 is inserted into the corresponding first mounting hole 64 inside the supporting horizontal plate 4 to limit the top of the lead-acid battery 3 for a third clamping. By setting a flexible and changeable clamping method, it can be adjusted accordingly according to the size of the sealed lead-acid battery 3, thereby effectively adapting to the vast majority of sealed lead-acid batteries 3 on the market, greatly reducing the manufacturing cost of the fixture, thereby realizing stepless adjustment in the three directions of X, Y, and Z, pressing the sealed lead-acid battery 3 to be tested, and improving the overall flexibility of use.

[0039] See also Figure 1 、 Figure 2 and Figure 3The interior of the supporting partition 5 is provided with third mounting holes 13 which are evenly distributed and used in conjunction with the limiting partition rod 65 .

[0040] It is understandable that the above solution also uses the third mounting hole 13 to limit the placement of the limiting rod 65, so as to change different limiting positions according to the need for limiting.

[0041] See also Figure 1 、 Figure 2 and Figure 3 A first connecting flange 9 is installed on the top of the supporting cross plate 4 and on the outside of the positioning rod 10. The interior of the supporting cross plate 4 is provided with first mounting holes 64 distributed evenly. The bottom ends of the positioning rods 10 extend into the interior of the supporting cross plate 4. The first connecting flange 9 is used to reinforce the connection between the positioning rods 10 and the supporting cross plate 4.

[0042] It is understandable that the above solution also includes a first connecting flange 9 for reinforcing the connection between the positioning rod 10 and the supporting cross plate 4, thereby improving the stability of the connection.

[0043] See also Figure 1 、 Figure 2 and Figure 3 The outer side of the limiting rod 65 is covered with symmetrically distributed sealing rings 67, and the outer side of the limiting rod 65 and the side away from the two supporting partitions 5 are covered with a third connecting flange 12. One of the supporting cross plates 4 is installed on the side away from the lead-acid battery 3 with equidistantly distributed limiting seats 61, and the top of the limiting seat 61 is provided with a mounting groove 62.

[0044] It can be understood that the above solution also has a third connecting flange 12 for reinforcing the connection between the limiting spacer 65 and the supporting partition 5, a sealing ring 67 for ensuring the installation stability of the limiting spacer 65, and an installation groove 62 for cooperating with the positioning bolt 63 for installation, which is convenient and quick to disassemble and assemble.

[0045] See also Figure 1 、 Figure 2 and Figure 3 , support seats 66 extending to the top of the vibration table 1 are installed on all four sides of the top of the support base plate 2. The support seats 66 are used to reinforce the connection between the vibration table 1 and the support base plate 2. Buffer pads 15 are installed on the top of the support base plate 2 and on both sides of the vibration motor 14. A second mounting hole 8 is opened inside the limit baffle 7 and on the side away from the positioning rod 10. A second connecting flange 11 is provided on the top of the limit baffle 7 and on the outside of the positioning rod 10.

[0046] It is understandable that the above solution also uses a buffer pad 15 to provide a buffering and protective effect, and uses a second connecting flange 11 to reinforce the connection between the limit baffle 7 and the positioning rod 10, thereby improving the stability of the connection.

[0047] The working principle of this utility model:

[0048] When in use, the positions of the supporting transverse plates 4 and supporting partitions 5 on both sides of the lead-acid battery 3 are adjusted according to the specifications of the lead-acid battery 3 until a clamping is performed, and the limiting partition rod 65 is placed into the third mounting holes 13 closest to the two sides of the lead-acid battery 3. By tightening the positioning bolts 63, the corresponding limiting seats 61 and mounting grooves 62 are matched to reinforce the connection between the limiting partition rod 65 and the vibration table 1, and the lead-acid battery 3 is limited on the other two sides for a second clamping. The two limiting baffles 7 are placed on the top of the supporting partition 5, and the positioning rods 10 are inserted into the corresponding first mounting holes 64 inside the supporting transverse plates 4 to limit the top of the lead-acid battery 3 for a third clamping. By setting flexible and changeable clamping methods, corresponding adjustments can be made according to the size of the sealed lead-acid battery 3, thereby effectively adapting to the vast majority of sealed lead-acid batteries 3 on the market, greatly reducing the manufacturing cost of the fixture, thereby realizing stepless adjustment in the three directions of X, Y, and Z, pressing the sealed lead-acid battery 3 to be tested, and improving the overall flexibility of use.

[0049] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "two ends", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0050] In addition, the terms "first", "second", "third" and "fourth" are used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first", "second", "third" and "fourth" may explicitly or implicitly include at least one such feature.

[0051] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0052] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A vibration fixture for a sealed lead-acid battery, comprising a vibration table (1), characterized in that: Also includes: A supporting base plate (2), the supporting base plate (2) is installed below the vibration table (1); A lead-acid battery (3), the lead-acid battery (3) is installed on the top of the vibration table (1); An installation adjustment component (6) is installed on the top of the vibration table (1) and is located on both sides of the lead-acid battery (3). The installation adjustment component (6) includes a supporting transverse plate (4) and a supporting partition (5). The supporting partitions (5) are installed on the top of the vibration table (1) and on both sides of the lead-acid battery (3). The two supporting partitions (5) are installed on the sides away from each other. A limiting spacer (65) is installed inside the supporting partition (5). The limiting spacer (65) is located on both sides of the lead-acid battery (3). Positioning bolts (63) are installed on the tops of the limiting spacer (65). The supporting transverse plate (4) and the supporting partition (5) limit two sides of the lead-acid battery (3). The limiting spacer (65) is used to limit the other two sides of the lead-acid battery (3). The limiting baffles (7) are installed on the top of the supporting partitions (5) and are symmetrically distributed. Positioning rods (10) extending into the interior of the supporting transverse plate (4) are installed inside the limiting baffles (7). The positioning rods (10) are used to limit the top of the lead-acid battery (3).

2. The vibration fixture for sealed lead-acid batteries according to claim 1, characterized in that: The interior of the supporting partition (5) is provided with third mounting holes (13) that are equidistantly distributed and used in conjunction with the limiting partition rod (65). The third mounting holes (13) are used to limit the position of the limiting partition rod (65) when it is placed.

3. The vibration fixture for sealed lead-acid batteries according to claim 1, characterized in that: A first connecting flange (9) is installed on the top of the supporting transverse plate (4) and outside the positioning rod (10), and first mounting holes (64) distributed at equal intervals are opened inside the supporting transverse plate (4).

4. The vibration fixture for sealed lead-acid batteries according to claim 3, characterized in that: One end of the bottom of the positioning rod (10) extends to the inside of the supporting transverse plate (4), and the first connecting flange (9) is used to reinforce the connection between the positioning rod (10) and the supporting transverse plate (4).

5. The vibration fixture for sealed lead-acid batteries according to claim 1, characterized in that: The outer side of the limiting rod (65) is covered with symmetrically distributed sealing rings (67), and the outer side of the limiting rod (65) and the side away from the two supporting partitions (5) are covered with a third connecting flange (12).

6. The vibration fixture for sealed lead-acid batteries according to claim 5, characterized in that: The third connecting flange (12) is used to reinforce the connection between the limiting spacer (65) and the supporting spacer (5), and the sealing ring (67) is used to ensure the installation stability of the limiting spacer (65).

7. The vibration fixture for sealed lead-acid batteries according to claim 1, characterized in that: One side of the supporting transverse plates (4) away from the lead-acid battery (3) is provided with equally spaced limiting seats (61), and the tops of the limiting seats (61) are each provided with mounting grooves (62), and the mounting grooves (62) are used to cooperate with the positioning bolts (63) for installation.

8. The vibration fixture for sealed lead-acid batteries according to claim 1, characterized in that: Support seats (66) extending to the top of the vibration table (1) are installed on all four sides of the top of the support base plate (2); the support seats (66) are used to reinforce the connection between the vibration table (1) and the support base plate (2).

9. The vibration fixture for sealed lead-acid batteries according to claim 1, characterized in that: Buffer pads (15) are installed on the top of the supporting base plate (2) and on both sides of the vibration motor (14). The buffer pads (15) are used to provide a buffering and protective effect. A second mounting hole (8) is provided inside the limiting baffle (7) and on a side away from the positioning rod (10).

10. The vibration fixture for sealed lead-acid batteries according to claim 9, characterized in that: A second connecting flange (11) is sleeved on the top of the limiting baffle (7) and on the outside of the positioning rod (10). The second connecting flange (11) is used to reinforce the connection between the limiting baffle (7) and the positioning rod (10).

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