Efficient homogenizing and mixing equipment

Through the multi-stage gear transmission system and scraper design, the problems of insufficient mixing and low discharge efficiency are solved, and more efficient mixing and simplified discharge process are achieved.

CN223263695UActive Publication Date: 2025-08-26YUNNAN KEJING BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422019951.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-20
Publication Date
2025-08-26
Estimated Expiration
2034-08-20

AI Technical Summary

Technical Problem

The existing homogeneous mixing equipment is not well mixed enough, the mixing efficiency is low, and the cover plate needs to be frequently opened and closed when discharged, which reduces the working efficiency.

Method used

The multi-stage gear transmission system and scraper design are adopted, combined with screw conveyor blades, to achieve full mixing, and the material discharge process is simplified by the hinged cover plate design.

Benefits of technology

It improves the adequacy and efficiency of homogeneous mixing, simplifies the discharge operation, and improves the working efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses efficient homogenizing and mixing equipment and relates to the technical field of homogenizing and mixing equipment. The top end of the base is provided with three supporting legs which are annularly and uniformly distributed, the inner sides of the supporting legs are fixedly provided with a connecting frame, the connecting frame is fixed on the mixing tank, the top end of the mixing tank is provided with a top plate, the top end of the top plate is fixedly provided with a U-shaped frame, and the U-shaped frame is fixed on the top end of the top plate. A first rotating shaft rotationally penetrates through the middle of the U-shaped frame and rotationally penetrates through the top plate, a large gear is fixedly mounted at the top of the first rotating shaft, a plurality of uniform first stirring blades are fixedly mounted on the two sides of the first rotating shaft, and small gears are connected to the two sides of the large gear in an engaged mode; second rotating shafts are fixedly mounted in the middles of the small gears correspondingly and rotationally penetrate through the U-shaped frame and the top plate. According to the homogenizing and mixing device, homogenizing and mixing are more sufficient, and the homogenizing and mixing efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of homogeneous mixing equipment, in particular to a high-efficiency homogeneous mixing equipment. Background Art

[0002] Homogenization is a technology frequently used in the food and chemical industries. Homogenization in food processing refers to the process of breaking down the material liquid into smaller pieces under the triple effects of extrusion, strong impact, and pressure-loss expansion, allowing the materials to mix more evenly. For example, in dairy processing, a homogenizer is used to break down the fat in milk into smaller pieces, making the entire product system more stable and the milk appearing whiter. Homogenization is primarily performed using a homogenizer. It is an important processing equipment in the food, dairy, and beverage industries.

[0003] Publication No. "CN219942624U" discloses a homogenous mixing device for naan raw materials, comprising a main box, a mixing box detachably connected to the main box, a raw material inlet pipe located in the main box and connected to the mixing box, a motor fixedly connected to the bottom of the mixing box, and an open box detachably connected to the main box on one side of the main box; the output end of the motor passes through the mixing box and is provided with a multi-angle stirring assembly for naan raw materials adhering to the wall, the multi-angle stirring assembly for naan raw materials adhering to the wall comprising a mounting rod coaxially connected to the output end of the motor, a vibrating rod arranged on the mounting rod, a bonding plate mounted at the free end of the vibrating rod and capable of bonding to the inner wall of the mixing box, a stirring rod mounted at the bottom of the mounting rod, and a vertical variable-diameter stirring disk mounted on the mounting rod and arranged perpendicular to the stirring rod. This device solves the problem that traditional mixing equipment cannot mix raw materials stuck in the mixing equipment;

[0004] Although the above technology uses a stirring rod and a stirring plate to mix the naan raw materials homogeneously, the mixing is not sufficient and the mixing efficiency is low. At the same time, when discharging the materials, the cover plate needs to be taken down first, and then the cover plate is covered after the materials are discharged, which greatly reduces the work efficiency. Utility Model Content

[0005] In order to solve the problems of insufficient homogeneous mixing, low mixing efficiency and the need to take off and then cover the cover when discharging, which reduces work efficiency; the purpose of the utility model is to provide a high-efficiency homogeneous mixing equipment.

[0006] To solve the above technical problems, the present invention adopts the following technical solutions: A high-efficiency homogeneous mixing device, comprising a base, the top of the base is provided with three support legs evenly distributed in an annular shape, the inner sides of the support legs are fixedly installed with a connecting frame, the connecting frame is fixed on the mixing tank, the top of the mixing tank is provided with a stirring assembly, the stirring assembly comprises a top plate, the top of the top plate is fixedly installed with a U-shaped frame, the middle part of the U-shaped frame is rotatably penetrated by a first rotating shaft, the first rotating shaft rotatably penetrates the top plate, a large gear is fixedly installed on the top of the first rotating shaft, a plurality of uniform first stirring blades are fixedly installed on both sides of the first rotating shaft, both sides of the large gear are meshed with small gears, the middle part of the small gears are fixedly installed with a second rotating shaft, the second rotating shaft rotatably penetrates the U-shaped frame and the top plate, the height of the first rotating shaft is longer than the second rotating shaft, and second stirring blades used in conjunction with the first stirring blades are fixedly installed on the opposite sides of the two second rotating shafts, a motor is fixedly installed on the top of the U-shaped frame, and the driving end of the motor is fixed on the first rotating shaft.

[0007] Preferably, cover plates are hingedly connected to the front and rear sides of the top plate.

[0008] Compared with the prior art, the beneficial effects of the present invention are:

[0009] 1. This application provides more complete homogeneous mixing and improves the homogeneous mixing efficiency;

[0010] 2. This application does not require first removing the cover from the mixing tank to discharge the material, and then re-covering the cover on the mixing tank, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0012] Figure 1 This is a schematic diagram of the structure of the utility model.

[0013] Figure 2 This is a schematic diagram of the internal structure of the mixing tank in the utility model.

[0014] Figure 3 This is a schematic diagram of the connection structure of the L-shaped plate and the threaded rod in the utility model.

[0015] In the figure: 1. Base; 10. Connecting frame; 11. Support leg; 12. Mixing tank; 13. Top plate; 14. U-shaped frame; 15. First rotating shaft; 16. Large gear; 17. First stirring blade; 2. Small gear; 21. Second rotating shaft; 22. Second stirring blade; 23. Motor; 3. Cover plate; 4. Sleeve; 41. Connecting plate; 42. Vertical plate; 43. Inclined plate; 44. Scraper; 5. Spiral conveying blade; 6. Fixed plate; 61. L-shaped plate; 62. Threaded rod; 63. Block; 64. Slot; 65. Square slot; 7. Limit rod; 8. Limit disk; 9. Glass. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] Example: Figure 1-3 As shown, the utility model provides a high-efficiency homogeneous mixing equipment, including a base 1, the top of the base 1 is provided with three support legs 11 evenly distributed in an annular shape, a connecting frame 10 is fixedly installed on the inner side of the support legs 11, the connecting frame 10 is fixed on the mixing tank 12, and a stirring assembly is provided on the top of the mixing tank 12, the stirring assembly includes a top plate 13, a U-shaped frame 14 is fixedly installed on the top of the top plate 13, a first rotating shaft 15 is rotated through the middle of the U-shaped frame 14, the first rotating shaft 15 rotates through the top plate 13, a large gear 16 is fixedly installed on the top of the first rotating shaft 15, a number of uniform first stirring blades 17 are fixedly installed on both sides of the first rotating shaft 15, a small gear 2 is meshed and connected on both sides of the large gear 16, a second rotating shaft 21 is fixedly installed in the middle of the small gear 2, and the second rotating shaft 21 is fixedly installed in the middle of the small gear 2. The shaft 21 rotates through the C-shaped frame 14 and the top plate 13. The height of the first rotating shaft 15 is longer than the second rotating shaft 21. The opposite sides of the two second rotating shafts 21 are fixedly mounted with second stirring blades 22 used in conjunction with the first stirring blade 17. The top of the C-shaped frame 14 is fixedly mounted with a motor 23. The driving end of the motor 23 is fixed on the first rotating shaft 15. By setting the first rotating shaft 15, when the motor 23 is started, the first rotating shaft 15 is driven to rotate. As the first rotating shaft 15 rotates, the large gear 16 and the first stirring blade 17 are driven to rotate. While the large gear 16 rotates, the small gears 2 on both sides are driven to rotate in opposite directions. As the small gear 2 rotates, the second rotating shaft 21 and the second stirring blade 22 are driven to rotate in opposite directions, thereby making the homogeneous mixing in the mixing tank 12 more sufficient.

[0018] The front and rear sides of the top plate 13 are hinged with cover plates 3. By setting the cover plates 3, when it is necessary to discharge the material from the mixing tank 12, the cover plates 3 can be directly opened through the handle on the cover plates 3, and then the material can be discharged. There is no need to first remove the cover plate 3 from the mixing tank 12 to discharge the material, and then re-cover the cover plate 3 on the mixing tank 12, which improves the discharge efficiency. Then, when in use, any cover plate 3 can be opened at will to discharge the material.

[0019] The sleeve 4 is fixedly installed on the outside of the first rotating shaft 15, and three connecting plates 41 distributed evenly in an annular manner are fixedly installed on the outside of the sleeve 4. A vertical plate 42 is fixedly installed on the side of the connecting plate 41 away from the sleeve 4, and an inclined plate 43 is fixedly installed on the bottom end of the vertical plate 42. A scraper 44 is fixedly installed on the side of the vertical plate 42 and the inclined plate 43 away from the connecting plate 41. The scraper 44 is in contact with the inner wall of the mixing tank 12. By arranging the scraper 44, when the first rotating shaft 15 rotates, the sleeve 4, the connecting plate 41, the vertical plate 42, the inclined plate 43 and the scraper 44 are driven to rotate at the same time. Since the scraper 44 is in contact with the inner wall of the mixing tank 12, the material remaining on the inner wall of the mixing tank 12 is scraped off, thereby avoiding the material adhering to the mixing tank 12, making the mixing tank 12 difficult to clean, and improving the cleaning efficiency of the mixing tank 12.

[0020] A spiral conveying blade 5 is fixedly installed at the bottom of the first rotating shaft 15. By providing the spiral conveying blade 5, the raw materials at the bottom of the mixing tank 12 are conveyed upward to prevent the raw materials from settling at the bottom of the mixing tank 12 and affecting the homogeneous mixing efficiency.

[0021] The left and right sides of the top plate 13 are fixedly installed with a fixing plate 6, and the left and right sides of the mixing tank 12 are fixedly installed with an L-shaped plate 61. The L-shaped plate 61 is located at the edge, and the bottom of the L-shaped plate 61 is threadedly connected with a threaded rod 62. The threaded rod 62 is fixedly installed with a block 63 on the side close to the mixing tank 12. The bottom of the fixing plate 6 is penetrated by a card slot 64 used in conjunction with the block 63. The top of the L-shaped plate 61 is penetrated by a square groove 65 used in conjunction with the fixing plate 6. The block 63 is fixedly installed with a limit rod 7 on the side away from the mixing tank 12. The limit rod 7 slides and is clamped in the L-shaped plate 61. The threaded rod 62 is arranged. When the stirring assembly is inserted into the square groove 65 through the fixing plate 6, and the top plate 13 is fitted with the top of the mixing tank 12, the threaded rod 62 is driven to rotate by the rotation of the rotary wheel. The threaded rod 62 is threadedly connected to the L-shaped plate 61. The limiting rod 7 limits the block 63, so that the block 63 slowly moves toward the groove 64. The limiting rod 7 slides in the L-shaped plate 61. As the threaded rod 62 continues to rotate, the block 63 is stuck in the corresponding groove 64, thereby fixing the stirring assembly on the mixing tank 12. The operation is simple and convenient for the maintenance and replacement of the stirring assembly in the later stage.

[0022] A limiting plate 8 is fixedly installed on the side of the limiting rod 7 away from the blocking block 63. The diameter of the limiting plate 8 is larger than the diameter of the limiting rod 7. By setting the limiting plate 8, when the limiting plate 8 fits against the outer side of the L-shaped plate 61, it indicates that the blocking block 63 has been completely stuck in the slot 64, fixing the top plate 13, the fixed plate 6 and the L-shaped plate 61 together. At the same time, the setting of the limiting plate 8 prevents the limiting rod 7 from detaching from the L-shaped plate 61, which affects the limiting of the blocking block 63 by the limiting rod 7.

[0023] A glass 9 is provided on the front side of the mixing tank 12. By providing the glass 9, the mixing status of the raw materials in the mixing tank 12 can be observed. The glass 9 can also be replaced with other transparent materials.

[0024] Working principle: During actual use, the cover plate 3 is opened through the handle on the cover plate 3, and then the material is put into the mixing tank 12, and then the motor 23 is started to drive the first rotating shaft 15 to rotate. As the first rotating shaft 15 rotates, the large gear 16, the first stirring blade 17, and the spiral conveying blade 5 are driven to rotate. The rotation of the first rotating shaft 15 also drives the sleeve 4, the connecting plate 41, the vertical plate 42, the inclined plate 43, and the scraper 44 to rotate. The rotation of the scraper 44, since the scraper 44 fits against the inner wall of the mixing tank 12, scrapes off the material remaining on the inner wall of the mixing tank 12. While the large gear 16 rotates, it drives the small gears 2 on both sides to rotate in opposite directions. As the small gear 2 rotates, it drives the second rotating shaft 21 and the second stirring blade 22 to rotate in opposite directions, so that the homogeneous mixing in the mixing tank 12 is more sufficient. After mixing, the solenoid valve is opened to discharge the raw materials.

[0025] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.

Claims

1. A high-efficiency homogeneous mixing device, comprising a base (1), characterized in that: The top of the base (1) is provided with three support legs (11) evenly distributed in a ring shape, a connecting frame (10) is fixedly installed on the inner side of the support legs (11), the connecting frame (10) is fixed on the mixing tank (12), the top of the mixing tank (12) is provided with a stirring assembly, the stirring assembly includes a top plate (13), a U-shaped frame (14) is fixedly installed on the top of the top plate (13), a first rotating shaft (15) is rotatably passed through the middle of the U-shaped frame (14), the first rotating shaft (15) is rotatably passed through the top plate (13), a large gear (16) is fixedly installed on the top of the first rotating shaft (15), and both sides of the first rotating shaft (15) are fixed. A plurality of uniform first stirring blades (17) are fixedly installed, and small gears (2) are meshed and connected on both sides of the large gear (16). A second rotating shaft (21) is fixedly installed in the middle of the small gear (2). The second rotating shaft (21) rotates and passes through the U-shaped frame (14) and the top plate (13). The height of the first rotating shaft (15) is longer than the second rotating shaft (21). Second stirring blades (22) used in conjunction with the first stirring blades (17) are fixedly installed on the opposite sides of the two second rotating shafts (21). A motor (23) is fixedly installed on the top of the U-shaped frame (14), and the driving end of the motor (23) is fixed on the first rotating shaft (15).

2. A high-efficiency homogeneous mixing device according to claim 1, characterized in that: Cover plates (3) are hingedly connected to the front and rear sides of the top plate (13).

3. A high-efficiency homogeneous mixing device according to claim 1, characterized in that: A sleeve (4) is fixedly mounted on the outside of the first rotating shaft (15), and three connecting plates (41) evenly distributed in an annular shape are fixedly mounted on the outside of the sleeve (4). A vertical plate (42) is fixedly mounted on the side of the connecting plate (41) away from the sleeve (4), and an inclined plate (43) is fixedly mounted on the bottom end of the vertical plate (42). A scraper (44) is fixedly mounted on the side of the vertical plate (42) and the inclined plate (43) away from the connecting plate (41), and the scraper (44) is in contact with the inner wall of the mixing tank (12).

4. A high-efficiency homogeneous mixing device according to claim 1, characterized in that: A spiral conveying blade (5) is fixedly mounted on the bottom of the first rotating shaft (15).

5. A high-efficiency homogeneous mixing device according to claim 1, characterized in that: The left and right sides of the top plate (13) are fixedly mounted with fixing plates (6), and the left and right sides of the mixing tank (12) are fixedly mounted with L-shaped plates (61), the L-shaped plates (61) are located at the edge, the bottom of the L-shaped plate (61) is threadedly connected to a threaded rod (62), and a clamping block (63) is fixedly mounted on the side of the threaded rod (62) close to the mixing tank (12), the bottom of the fixing plate (6) is penetrated by a clamping groove (64) used in conjunction with the clamping block (63), and the top of the L-shaped plate (61) is penetrated by a square groove (65) used in conjunction with the fixing plate (6).

6. A high-efficiency homogeneous mixing device according to claim 5, characterized in that: A limiting rod (7) is fixedly mounted on the side of the clamping block (63) away from the mixing tank (12), and the limiting rod (7) is slidably clamped in the L-shaped plate (61).

7. A high-efficiency homogeneous mixing device according to claim 6, characterized in that: A limiting plate (8) is fixedly mounted on the side of the limiting rod (7) away from the clamping block (63), and the diameter of the limiting plate (8) is larger than the diameter of the limiting rod (7).

8. The high-efficiency homogeneous mixing device according to claim 1, characterized in that: The front side of the mixing tank (12) is provided with glass (9).

Citation Information

Patent Citations

  • Nang raw material homogenizing and mixing equipment

    CN219942624U