Waste cleaning device of gear hobbing machine

Abstract

The utility model belongs to the technical field of gear hobbing machine waste cleaning, and particularly relates to a gear hobbing machine waste cleaning device which comprises a filter box, and a plurality of filter holes are formed in the bottom of the filter box. Drawing holes are formed in the two sides of the filter box; the filter box is fixedly connected with a guide rail; a base is inserted into the guide rail; the base is fixedly connected with a supporting plate; a collecting box is arranged on the inner side of the supporting plate; the supporting plate is fixedly connected with a conveying groove. The supporting plate is fixedly connected with a scraping plate; the scraper is fixedly connected with a backflow plate; the backflow plate is obliquely arranged; waste falls onto the conveying groove under the action of water flow and falls onto the scraper along the conveying groove, the scraper can scrape off the waste remaining on the conveying groove and fall into the filter box along the backflow plate, sewage flows into the collecting box from the filter holes, and efficient separation of the waste and waste liquid is achieved through the structure. Therefore, the treatment problem caused by mixing of the two is reduced, and the recycling rate of resources is improved in the separation process.

Description

Technical Field

[0001] The utility model belongs to the technical field of cleaning devices, in particular to a gear hobbing machine waste cleaning device. Background Art

[0002] A gear hobbing machine, also known as a gear milling machine, is a precision machine tool specifically designed for gear machining. It can efficiently produce a variety of gear types, including but not limited to cylindrical gears, bevel gears, and other workpieces with rotating surface features. Due to its precise machining capabilities and high efficiency, gear hobbing machines occupy a key position in the machinery manufacturing industry and are widely used in the automotive, aerospace, and heavy machinery industries.

[0003] Gear hobbing machines generate debris during operation. High-pressure water flow is usually used to flush the processing area to wash away the waste residue and discharge it with the water flow; or compressed air is used to blow the waste residue out of the processing area. This method is usually used in conjunction with vacuum equipment to ensure that the waste residue is thoroughly collected and processed.

[0004] During production and observation, it was found that when the gear hobbing machine was cleaned with water, the waste residue would be discharged along with the waste liquid, which would make it difficult for the device to recycle the waste residue.

[0005] To this end, the utility model provides a gear hobbing machine waste cleaning device. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art and solve at least one problem raised in the background art, a gear hobbing machine waste cleaning device is proposed.

[0007] The technical solution adopted by the utility model to solve its technical problems is as follows: the waste cleaning device of the gear hobbing machine described in the utility model includes a plurality of filter holes distributed on the bottom of the filter box; drawing holes are opened on both sides of the non-discharge port of the filter box; the filter box is fixedly connected to a guide rail; the guide rail is plugged into a base; the base is fixedly connected to a support plate; a collection box is provided on the inner side of the support plate; the support plate is fixedly connected to a conveying trough; the support plate is fixedly connected to a scraper; the scraper is fixedly connected to a backflow plate; the backflow plate is inclined; when working, the waste falls onto the conveying trough under the action of water flow, and the waste falls onto the scraper along the conveying trough, and the scraper can scrape the waste remaining on the conveying trough and fall along the backflow plate into the filter box, and the sewage flows into the collection box from the filter holes. Through the above structural design, the difficulty of collecting waste is reduced. At the same time, the structure also realizes the efficient separation of waste and waste liquid, thereby avoiding the treatment problem caused by the mixing of the two. This separation process improves the recycling rate of resources.

[0008] Preferably, motors are provided on both sides of the support plate; the output of the motor is connected to a belt; the motor is fixedly connected to a fixing frame; the fixing frame is fixedly connected to a pulley; a plurality of elastic rods are fixedly connected to the outer side of the pulley; the elastic rod is flexibly set; a rubber head is fixedly connected to the other side of the elastic rod; the rubber head is elastically set; when working, the motor drives the pulley to rotate through the belt, and when the pulley rotates, it drives the rubber head to hammer the filter box. The above scheme improves the separation efficiency of waste and waste liquid, thereby speeding up the speed of the entire processing process. This improvement is mainly reflected in that the separation process between waste and waste liquid is faster and more thorough through optimizing the structure, thereby reducing the processing time and improving the overall processing efficiency.

[0009] Preferably, a plurality of magnets are fixed to the inner wall of the filter box; when in operation, the magnets absorb substances in the waste. Through the above design, the iron filings can be effectively guided to the magnets. This process simplifies the subsequent classification work and improves the storage efficiency of the waste. It not only optimizes the waste processing process, but also saves storage space, so that the waste can be stored more neatly and orderly.

[0010] Preferably, a plurality of brackets are fixedly connected to the inner side of the support plate; the brackets are fixedly connected to a shield; the brackets are fixedly connected to a tool holder; the tool holder is fixedly connected to a tool; the tool holder is fixedly connected to a workpiece; the top of the support plate is fixedly connected to a support rod; the support rod is fixedly connected to a water pipe; the water pipe is fixedly connected to a water nozzle; when working, a water pump is connected to the water inlet, and a shield is sprayed from the water nozzle to shield the working area. Through the design and optimization of the above structure, the splash radius of waste materials and waste liquids generated during the working process is effectively reduced, thereby greatly reducing the scope of pollution.

[0011] Preferably, a plurality of air pipe brackets are fixedly connected to the top of the shield; an air pipe is fixedly connected to the air pipe bracket; a plurality of air outlet holes are distributed on the air pipe near the water outlet; the air outlet holes are connected to the air inlet; when working, the air pump is connected to the air inlet, and the air passes through the air pipe and then ejected from the air outlet. Through the above structure, the leakage of waste residue and waste liquid on the top is reduced, and it also has a cooling effect on the tool and workpiece during operation.

[0012] Preferably, the air delivery pipe is slidably connected to a sponge; when working, the sponge is slid back and forth, and through the above structure, the waste residue adsorbed on the air blowing pipe during work can be cleaned more conveniently.

[0013] The beneficial effects of the utility model are as follows:

[0014] 1. In the gear hobbing machine waste cleaning device described in the utility model, waste residue will fall onto the scraper along the conveying trough when flowing with waste water, thereby separating the waste residue and waste water and improving the recycling rate of the device for waste residue.

[0015] 2. The gear hobbing machine waste cleaning device described in the utility model drives the rubber head to beat the filter box when the motor drives the pulley to rotate, thereby accelerating the separation of waste residue and waste water in the filter box, making the separation process between waste material and waste liquid more rapid and thorough. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 It is a structural schematic perspective view of the utility model;

[0018] Figure 2 This is a structural diagram of the filter box of the utility model;

[0019] Figure 3 It is a structural diagram of the nozzle of the utility model;

[0020] Figure 4 It is a structural diagram of the utility model oscillation device;

[0021] Figure 5 It is a structural schematic diagram of the utility model mask.

[0022] Legend:

[0023] 1. Pull-out hole; 11. Filter hole; 12. Filter box; 13. Guide rail; 14. Base; 15. Collecting box; 16. Support plate; 17. Scraper; 18. Backflow plate; 19. Conveyor trough; 2. Pulley; 21. Rubber head; 22. Motor; 23. Belt; 24. Elastic rod; 25. Fixing bracket; 3. Magnet; 4. Shield; 41. Bracket; 42. Water inlet; 43. Water nozzle; 44. Support rod; 45. Tool holder; 46. Tool; 47. Workpiece; 5. Air pipe; 51. Air outlet; 52. Air inlet; 53. Air pipe bracket; 6. Sponge. DETAILED DESCRIPTION

[0024] like Figures 1 to 5As shown, a gear hobbing machine waste cleaning device described in an embodiment of the present utility model includes: a filter box 12; a plurality of filter holes 11 are provided at the bottom of the filter box 12; a pull-out hole 1 is provided on both sides of the filter box 12; a guide rail 13 is fixedly connected to the outer wall of the filter box 12; a base 14 is inserted into the side wall of the guide rail 13; a support plate 16 is fixedly connected to the outer wall of the base 14; a collection box 15 is provided on the inner side of the support plate 16; a conveying trough 19 is fixedly connected to the support plate 16; a scraper 17 is fixedly connected to the side wall of the support plate 16; a backflow plate 18 is fixedly connected above the scraper 17; the backflow plate 18 is arranged obliquely; a support rod 44 is provided on the top of one of the support plates 16; a water inlet is fixedly connected to the top of the support rod 44 42; a water spray port 43 is provided at the end of the water inlet 42; a plurality of brackets 41 are fixedly connected to the inner side of the support plate 16; a knife holder 45 is fixedly connected to the top of the bracket 41; a tool 46 is fixedly connected to the middle of the knife holder 45; a workpiece 47 is fixedly connected to the middle of the knife holder 45; during operation, waste materials fall onto the conveying trough 19 under the action of water flow, and then fall onto the scraper 17 along the conveying trough 19. The scraper 17 can scrape the waste materials remaining on the conveying trough 19 and drop them along the backflow plate 18 into the filter box 12. The sewage flows into the collection box 15 from the filter hole 11. The above structural design reduces the difficulty of collecting waste materials. At the same time, the structure also realizes the efficient separation of waste materials and waste liquid, thereby avoiding the treatment difficulties caused by the mixing of the two. This separation process improves the recycling rate of resources.

[0025] like Figure 1 As shown, the support plate 16 is fixed with a fixing frame 25 on both sides; the middle part of the fixing frame 25 is fixed with a motor 22; the middle part of the fixing frame 25 is rotatably connected to a pulley 2; a belt 23 is sleeved between the pulley 2 and the output end of the motor 22; a plurality of elastic rods 24 are fixedly connected to the outside of the pulley 2; the end of the elastic rod 24 is fixed with a rubber head 21; the rubber head 21 is elastically set; when working, the motor 22 drives the pulley 2 to rotate through the belt 23, and when the pulley 2 rotates, it drives the rubber head 21 to hammer the filter box 12. The above scheme improves the separation efficiency of waste and waste liquid, thereby speeding up the speed of the entire processing process. This improvement is mainly reflected in that the separation process between waste and waste liquid is faster and more thorough through optimizing the structure, thereby reducing the processing time and improving the overall processing efficiency.

[0026] like Figure 2 As shown, a plurality of magnets 3 are fixedly connected to the inner wall of the filter box 12; when working, the magnets 3 absorb substances in the waste. Through the above design, the iron filings can be effectively guided to the magnets 3. This process simplifies the subsequent classification work and improves the storage efficiency of the waste. It not only optimizes the waste processing process, but also saves storage space, so that the waste can be stored more neatly and orderly.

[0027] like Figure 5 As shown, a shield 4 is fixed to the top of the bracket 41; the shield 4 is located at the bottom of the water inlet 42; when working, a water pump is connected from the water inlet 42, and the shield 4 is sprayed from the water outlet 43 to shield the working area. Through the design and optimization of the above structure, the splash radius of waste materials and waste liquids generated during the working process is effectively reduced, thereby greatly reducing the scope of pollution.

[0028] like Figure 1 and Figure 3 As shown, a plurality of air pipe supports 53 are fixedly connected to the top of the mask 4; an air pipe 5 is fixedly connected above the air pipe support 53; a plurality of air outlet holes 51 are opened on the inner wall of the air pipe 5; an air inlet 52 is connected to the middle of the air pipe 5; when working, the air pump is connected to the air inlet 52, and the air passes through the air pipe 5 and then ejected from the air outlet 51. This structural design effectively reduces the leakage of waste residue and waste liquid from the top, avoids pollution of the working environment and safety hazards, and at the same time, the structure can also produce a cooling effect when the tool 46 and the workpiece 47 are working, reduces the wear rate of the tool 46 and the processing temperature of the workpiece 47, extends the service life of the tool 46 and the workpiece 47, and improves the processing quality and efficiency.

[0029] like Figure 3 As shown, a sponge 6 is slidably connected to the middle of the air pipe 5; the sponge 6 is slid back and forth. With the help of this structure, waste materials attached to the air blowing pipe during the operation can be removed, making the cleaning work easier and improving work efficiency. At the same time, the cleanliness of the working environment is ensured. With the help of the air blowing pipe, the residue on the soot blower can be quickly removed, further improving the operating efficiency and stability of the equipment.

[0030] Working principle: under the action of water flow, the waste falls onto the conveying trough 19, and then falls onto the scraper 17 along the conveying trough 19. The scraper 17 can scrape the waste remaining on the conveying trough 19 and drop it along the backflow plate 18 into the filter box 12, and the sewage flows into the collection box 15 from the filter hole 11; the motor 22 drives the pulley 2 to rotate through the belt 23, and when the pulley 2 rotates, it drives the rubber head 21 to beat the filter box 12. The above scheme improves the separation efficiency of waste and waste liquid, thereby speeding up the speed of the entire treatment process; the magnet 3 absorbs substances in the waste; the water pump is connected to the water inlet 42, and the mask 4 is sprayed out from the water outlet 43 to cover the working area; the air pump is connected to the air inlet 52, and the air passes through the air pipe 5 and then sprayed out from the air outlet 51; the sponge 6 is slid back and forth. With the help of this structure, the waste materials attached to the blowing pipe during the operation can be removed.

[0031] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A gear hobbing machine waste cleaning device, comprising a filter box (12); characterized in that: The bottom of the filter box (12) is provided with a plurality of filter holes (11); both sides of the filter box (12) are provided with pull-out holes (1); the outer wall of the filter box (12) is fixedly connected to a guide rail (13); the side wall of the guide rail (13) is plugged with a base (14); the outer wall of the base (14) is fixedly connected to a support plate (16); the inner side of the support plate (16) is provided with a collecting box (15); the support plate (16) is fixedly connected to a conveying trough (19); the side wall of the support plate (16) is fixedly connected to a scraper (17); the scraper (17) is fixedly connected to the upper side. A backflow plate (18) is fixedly connected; the backflow plate (18) is tilted; a support rod (44) is provided on the top of one of the support plates (16); a water inlet (42) is fixedly connected to the top of the support rod (44); a water spray port (43) is provided at the end of the water inlet (42); a plurality of brackets (41) are fixedly connected to the inner side of the support plate (16); a tool holder (45) is fixedly connected to the top of the bracket (41); a tool (46) is fixedly connected to the middle of the tool holder (45); and a workpiece (47) is fixedly connected to the middle of the tool holder (45).

2. A gear hobbing machine waste cleaning device according to claim 1, characterized in that: The support plate (16) is fixedly connected to fixing frames (25) on both sides; a motor (22) is fixedly connected to the middle of the fixing frame (25); a pulley (2) is rotatably connected to the middle of the fixing frame (25); a belt (23) is sleeved between the pulley (2) and the output end of the motor (22); a plurality of elastic rods (24) are fixedly connected to the outside of the pulley (2); a rubber head (21) is fixedly connected to the end of the elastic rod (24); and the rubber head (21) is elastically arranged.

3. The gear hobbing machine waste cleaning device according to claim 2, characterized in that: A plurality of magnets (3) are fixedly connected to the inner side wall of the filter box (12); the magnets (3) are arranged in an array.

4. The gear hobbing machine waste cleaning device according to claim 3, characterized in that: A shield (4) is fixedly connected to the top of the bracket (41); the shield (4) is located at the bottom of the water inlet (42).

5. The gear hobbing machine waste cleaning device according to claim 4, characterized in that: A plurality of air pipe supports (53) are fixedly connected to the top of the shield (4); an air pipe (5) is fixedly connected above the air pipe support (53); a plurality of air outlet holes (51) are opened on the inner side wall of the air pipe (5); and an air inlet (52) is connected to the middle of the air pipe (5).

6. The gear hobbing machine waste cleaning device according to claim 5, characterized in that: The air delivery pipe (5) is slidably connected to a sponge (6); the sponge (6) is located at the bottom of the water spout (43).

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