Deviation-rectifying plate rolling machine for color-coated plates
Patent Information
- Application Number
- CN202421837503.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-07-31
AI Technical Summary
Color-coated boards are prone to deviations and impurities adhesion during the production process, resulting in uneven rolling boards, low production efficiency and reduced quality, and it is difficult for traditional methods to achieve automatic neutralization and cleaning.
An infrared sensor is used to monitor the offset of the plate and adjust the position through the deviation correction roller. The inner side of the plate is cleaned with the cleaning roller to ensure the integrated winding of the plate and the removal of impurities.
Improve production quality and efficiency, prevent local convex deformation of the plate body, and improve the integration and cleanliness of production.
Smart Images

Figure CN223264361U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of plate rolling machines, in particular to a deviation-correcting color-coated plate rolling machine. Background Art
[0002] Color-coated steel sheet is a steel sheet with a colored coating on the surface, which is usually used in architectural decoration, furniture manufacturing, billboard production and other fields.
[0003] When color-coated plates are rolled after production, they are prone to deviation and uneven winding due to the high running speed. It is difficult to achieve timely automatic centering or misalignment in the traditional production process, which affects the actual production progress. The subsequent readjustment is time-consuming and labor-intensive, which not only reduces the production quality but also reduces the production efficiency. In addition, since the inner side of the plate is prone to adherence to tiny impurity particles in the air, if the plate is not cleaned to remove the impurities, it is easy to cause local bulges and deformation of the plate due to the extrusion of impurities after rolling, thereby reducing the production quality. Utility Model Content
[0004] In view of the above problems existing in the prior art, the main purpose of the present invention is to provide a deviation-correcting color-coated plate rolling machine.
[0005] The technical solution of the present utility model is as follows: a deviation-correcting color-coated plate rolling machine comprises a base, a top side of the base is fixedly connected to a support frame, an inner side of the support frame is fixedly connected to a limiting column, the outside of the limiting column extends to the outside of the support frame and is slidably connected to a rotating block, both sides of the outside of the rotating block are fixedly connected to limiting plates, a deviation-correcting roller is rotatably connected between the two limiting plates, a cleaning frame is fixedly connected to the top side of the base, a cleaning roller is symmetrically rotatably connected to the inside of the cleaning frame, a winding roller is rotatably connected to the top side of the base away from the support frame through a fixed plate, a deviation-correcting component is provided inside the limiting column, and a transmission component is provided outside the cleaning frame.
[0006] As a preferred embodiment, the correction component includes an infrared sensor, which is fixedly connected to the outer side of the limit column, the outer side of the limit column is fixedly connected to a first worm gear, the inner side of the rotating block is rotatably connected to a first worm, the first worm is meshed with the first worm gear, the outer side of the limit plate is fixedly connected to a first motor, and the output end of the first motor is fixedly connected to the first worm.
[0007] As a preferred embodiment, the transmission assembly includes a second worm gear and a transmission unit, the second worm gear is fixedly connected to one end of the two cleaning rollers extending to the outside of the cleaning frame, the outer side of the cleaning frame is rotatably connected to a second worm, the second worm is respectively meshed with the two second worm gears, the bottom end of the second worm is fixedly connected to a second bevel gear, and the winding roller can be rotated by the transmission unit.
[0008] As a preferred embodiment, the transmission unit includes a second motor, which is fixedly connected to the outer side of the fixed plate through an arc plate, and the output end of the second motor extends to the inner side of the fixed plate and is fixedly connected to the winding roller. The outer side of the output end of the second motor is fixedly connected to the first pulley, and the outer side of the cleaning frame is rotatably connected to the first bevel gear through a rotating shaft. The first bevel gear is meshed with the second bevel gear, and the outer side of the first bevel gear is fixedly connected to the second pulley, and the second pulley and the first pulley are connected by a transmission belt.
[0009] As a preferred embodiment, a sealing plate is installed at the bottom of the cleaning frame, and the top of the support frame is rotatably connected to a feed roller, the outside of the feed roller is wound with a plate body, and the other end of the plate body passes through the cleaning frame and is wound on the outside of the winding roller.
[0010] As a preferred embodiment, the infrared sensor is electrically connected to the first motor through an external controller, and the second motor is electrically connected to the external controller.
[0011] The beneficial effects of the utility model are as follows:
[0012] This device can monitor the plate body in the rolling process in real time through the infrared sensor. When the plate body deviates during the rolling process, the infrared sensor can sense it and correct the plate body by driving the correction roller to adjust its position, thereby ensuring the integration of the plate body winding, thereby improving production quality. In addition, the inside of the plate body can also be cleaned by a pair of cleaning rollers, effectively preventing the impurities on the inside of the plate body from causing local bulges and deformation of the plate body due to the squeezing of impurities after the rolling is completed, thereby further improving production quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The present invention will be further described below with reference to the accompanying drawings.
[0014] Figure 1 It is a three-dimensional diagram of the utility model;
[0015] Figure 2 It is a partial three-dimensional diagram of the utility model;
[0016] Figure 3This is a cross-sectional view of the limiting column in the utility model;
[0017] Figure 4 It is a cross-sectional view of the cleaning frame in the present utility model;
[0018] Figure 5 For the utility model Figure 2 Enlarged view of point A in the middle;
[0019] Figure 6 For the utility model Figure 4 Enlarged view of point B in the middle.
[0020] In the figure: 1. Base; 2. Support frame; 3. Feed roller; 4. Limit column; 5. Rotating block; 6. Limit plate; 7. Correction roller; 8. Infrared sensor; 9. Cleaning frame; 10. Winding roller; 11. First worm gear; 12. First worm; 13. First motor; 14. Second motor; 15. First pulley; 16. First bevel gear; 17. Second pulley; 18. Drive belt; 19. Cleaning roller; 20. Second worm gear; 21. Second worm; 22. Second bevel gear; 23. Sealing plate; 24. Plate body. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] See also Figure 1-6 A deviation-correcting color-coated plate rolling machine includes a base 1, one side of the top of the base 1 is fixedly connected to a support frame 2, one side of the inside of the support frame 2 is fixedly connected to a limiting column 4, the outside of the limiting column 4 extends to the outside of the support frame 2 and is slidably connected to a rotating block 5, both sides of the outside of the rotating block 5 are fixedly connected to limiting plates 6, a deviation-correcting roller 7 is rotatably connected between the two limiting plates 6, one side of the top of the base 1 is fixedly connected to a cleaning frame 9, the inside of the cleaning frame 9 is symmetrically rotatably connected to a cleaning roller 19, the top of the base 1 is rotatably connected to a winding roller 10 away from the support frame 2 through a fixed plate, a deviation-correcting component is provided inside the limiting column 4, and a transmission component is provided outside the cleaning frame 9.
[0023] Specifically, the correction component includes an infrared sensor 8, which is fixedly connected to an external side of the support frame 2, a first worm gear 11 is fixedly connected to the external side of the limit column 4, a first worm gear 12 is rotatably connected to the internal side of the rotating block 5, the first worm gear 12 is meshed with the first worm gear 11, an external side of the limit plate 6 is fixedly connected to a first motor 13, an output end of the first motor 13 is fixedly connected to the first worm gear 12, a transmission component includes a second worm gear 20 and a transmission unit, the second worm gear 20 is respectively fixedly connected to one end of the two cleaning rollers 19 extending to the outside of the cleaning frame 9, an external side of the cleaning frame 9 is rotatably connected to a second worm gear 21, the second worm gear 21 is respectively meshed with the two second worm gears 20, and the first The bottom ends of the two worm gears 21 are fixedly connected to the second bevel gear 22, and the winding roller 10 can be rotated by the transmission unit. The transmission unit includes a second motor 14, which is fixedly connected to the outer side of the fixed plate through an arc plate. The output end of the second motor 14 extends to the inner side of the fixed plate and is fixedly connected to the winding roller 10. The outside of the output end of the second motor 14 is fixedly connected to the first pulley 15, and the outer side of the cleaning frame 9 is rotatably connected to the first bevel gear 16 through a rotating shaft. The first bevel gear 16 is meshed with the second bevel gear 22, and the outer side of the first bevel gear 16 is fixedly connected to the second pulley 17. The second pulley 17 and the first pulley 15 are connected by a transmission belt 18.
[0024] The first gear 14 is rotated by the second motor 14, and the second gear 14 is rotated by the second motor 14. The gear 16 then drives the second bevel gear 22 and the second worm 21 to rotate through the meshing relationship, so that the second worm 21 drives the two corresponding second worm gears 20 to rotate through the meshing relationship, and the second worm gear 20 then drives the corresponding cleaning roller 19 to rotate, so that the inner side of the plate body 24 can be cleaned to prevent the inner side of the plate body 24 from containing impurities, which may cause the plate body 24 to be deformed due to the influence of impurities after the plate is rolled, thereby effectively improving the production quality. The device can monitor the plate body 24 in the rolling process in real time through the set infrared sensor 8. When the plate body 24 deviates during the rolling process, the infrared sensor 8 can sense it and drive the correcting roller 7 to adjust its position to correct the plate body 24, ensuring the integration of the plate body 24 winding, thereby improving the production quality. In addition, the pair of cleaning rollers 19 can also clean the inner side of the plate body 24, effectively preventing the inner side of the plate body 24 from containing impurities, which may cause the plate body 24 to be locally bulged and deformed due to the squeezing of impurities after the plate is rolled, thereby further improving the production quality.
[0025] Specifically, a sealing plate 23 is installed at the bottom of the cleaning frame 9, and the top of the support frame 2 is rotatably connected to the feed roller 3. A plate body 24 is wound around the outside of the feed roller 3, and the other end of the plate body 24 passes through the cleaning frame 9 and is wound around the outside of the winding roller 10.
[0026] Through the above technical solution, the cleaned impurities can fall to the bottom of the cleaning frame 9. When the impurities need to be centrally processed, the sealing plate 23 can be opened to discharge the impurities, making it easier for staff to handle them.
[0027] Specifically, the infrared sensor 8 is electrically connected to the first motor 13 through an external controller, and the second motor 14 is electrically connected to the external controller.
[0028] Through the above technical solution, the staff can quickly control the second motor 14 through the external controller.
[0029] When in use, first tighten the plate 24 outside the feed roller 3 to the outside of the deviation-correcting roller 7, then pass through the cleaning frame 9 and wind it around the outside of the winding roller 10, then start the second motor 14 through the external controller, and the output end of the second motor 14 can drive the winding roller 10 to rotate, thereby rolling the plate 24, and the edge of the plate 24 can be monitored in real time by the infrared sensor 8. When the plate 24 deviates during the rolling process, the infrared sensor 8 can sense it, and then start the first motor 13 through the external controller, and the output end of the first motor 13 drives the first worm 12 to rotate , so that the first worm 12 drives the rotating block 5 to move in the opposite direction of the offset through the meshing relationship with the first worm wheel 11, thereby driving the offset plate 24 to correct the deviation until the plate 24 returns to its original position, and the correction of the plate 24 is completed. While the second motor 14 is running, it can drive the external first pulley 15 to rotate, so that the first pulley 15 drives the second pulley 17 and the first bevel gear 16 to rotate through the transmission belt 18, and the first bevel gear 16 then drives the second bevel gear 22 and the second worm 21 to rotate through the meshing relationship, so that the second worm 21 rotates through the meshing relationship. By driving the two corresponding second worm gears 20 to rotate, the second worm gears 20 then drive the corresponding cleaning rollers 19 to rotate, so as to clean the inner side of the plate body 24, and prevent the inner side of the plate body 24 from containing impurities, which may cause the plate body 24 to be deformed due to the influence of impurities after the plate is rolled, thereby effectively improving the production quality. The device can monitor the plate body 24 in real time during the rolling process through the set infrared sensor 8. When the plate body 24 deviates during the rolling process, the infrared sensor 8 can sense it and correct the plate body 24 by driving the correcting roller 7 to adjust its position, thereby ensuring The integrated winding of the plate body 24 improves the production quality, and the inner side of the plate body 24 can be cleaned by a pair of cleaning rollers 19, which effectively prevents the impurities on the inner side of the plate body 24 from causing the plate body 24 to be locally bulged and deformed due to the squeezing of impurities after the plate is rolled, thereby further improving the production quality. The cleaned impurities can fall to the bottom of the cleaning frame 9. When the impurities need to be processed centrally, the sealing plate 23 can be opened to discharge the impurities, which is convenient for the staff to handle. The staff can quickly control the second motor 14 through an external controller.
[0030] The above-mentioned front, back, left, right, up and down are all based on the Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0031] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the scope of protection of the present invention.
[0032] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A deviation-correcting color-coated plate rolling machine, comprising a base (1), characterized in that: The top side of the base (1) is fixedly connected to a support frame (2), the inner side of the support frame (2) is fixedly connected to a limiting column (4), the outer side of the limiting column (4) extends to the outer side of the support frame (2) and is slidably connected to a rotating block (5), both outer sides of the rotating block (5) are fixedly connected to limiting plates (6), a correction roller (7) is rotatably connected between the two limiting plates (6), the top side of the base (1) is fixedly connected to a cleaning frame (9), the inner side of the cleaning frame (9) is symmetrically rotatably connected to a cleaning roller (19), the top side of the base (1) away from the support frame (2) is rotatably connected to a winding roller (10) through a fixed plate, the inner side of the limiting column (4) is provided with a correction component, and the outer side of the cleaning frame (9) is provided with a transmission component.
2. The deviation-correcting color-coated plate rolling machine according to claim 1, characterized in that: The deviation correction component includes an infrared sensor (8), the infrared sensor (8) is fixedly connected to an external side of the support frame (2), the external side of the limiting column (4) is fixedly connected to a first worm gear (11), the internal side of the rotating block (5) is rotatably connected to a first worm gear (12), the first worm gear (12) is meshed with the first worm gear (11), the external side of the limiting plate (6) is fixedly connected to a first motor (13), and the output end of the first motor (13) is fixedly connected to the first worm gear (12).
3. The deviation-correcting color-coated plate rolling machine according to claim 2, characterized in that: The transmission assembly comprises a second worm gear (20) and a transmission unit. The second worm gear (20) is respectively fixedly connected to one end of the two cleaning rollers (19) extending to the outside of the cleaning frame (9). A second worm (21) is rotatably connected to one side of the outside of the cleaning frame (9). The second worm (21) is respectively meshed with the two second worm gears (20). The bottom end of the second worm (21) is fixedly connected to a second bevel gear (22). The winding roller (10) can be rotated by the transmission unit.
4. The deviation-correcting color-coated plate rolling machine according to claim 3 is characterized in that: The transmission unit comprises a second motor (14), the second motor (14) is fixedly connected to the outer side of the fixed plate through an arc plate, the output end of the second motor (14) extends to the inner side of the fixed plate and is fixedly connected to the winding roller (10), the outer side of the output end of the second motor (14) is fixedly connected to a first pulley (15), the outer side of the cleaning frame (9) is rotatably connected to a first bevel gear (16) through a rotating shaft, the first bevel gear (16) is meshed with a second bevel gear (22), the outer side of the first bevel gear (16) is fixedly connected to a second pulley (17), and the second pulley (17) and the first pulley (15) are connected to each other through a transmission belt (18).
5. The deviation-correcting color-coated plate rolling machine according to claim 4, characterized in that: A sealing plate (23) is installed at the bottom of the cleaning frame (9), and a feeding roller (3) is rotatably connected to the top of the support frame (2). A plate body (24) is wound around the outside of the feeding roller (3), and the other end of the plate body (24) passes through the cleaning frame (9) and is wound around the outside of the winding roller (10).
6. The deviation-correcting color-coated plate rolling machine according to claim 5, characterized in that: The infrared sensor (8) is electrically connected to the first motor (13) via an external controller, and the second motor (14) is electrically connected to the external controller.