Yellow rod forming equipment device
Through the automated design of the yellow rod forming equipment device, the problem of low production efficiency caused by manual loading and unloading is solved, and efficient and automated yellow rod forming is achieved, which improves production efficiency and molding accuracy.
Patent Information
- Application Number
- CN202422046561.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-08-22
AI Technical Summary
During the bending and forming process of yellow rods, continuous and high-speed material processing cannot be achieved through manual loading and unloading, resulting in low production efficiency and increased cost.
A yellow rod forming equipment device is designed. Through the cooperation of the material removal mobile rack, the material discharge mobile rack and the robot, the full automatic operation from material removal to material discharge is realized. The cooperation of the planar forming module, the three-dimensional forming module and the yellow rod forming group meets the forming needs of different specifications and shapes. Combined with the precise fixing of the fixture fixture seat, the forming accuracy and consistency are ensured.
It significantly improves productivity and automation levels, reduces manual intervention, reduces labor costs, and ensures accuracy and consistency of yellow rod molding.
Smart Images
Figure CN223264660U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile component manufacturing, in particular to a yellow rod forming device. Background Art
[0002] The yellow rod forming equipment is a stand-alone machine of an independent mesh forming production line. It is a versatile bending equipment for yellow rods. It has the function of releasing and collecting materials by a robot and can adjust the material collection function at any position according to the CNC system. In addition, the mesh semi-finished product is automatically clamped at the mold station. The equipment will complete the yellow rod bending action according to the set program, and finally the material is taken away from the tooling position by the material-taking robot, thus completing the entire bending process.
[0003] During the yellow rod bending and forming process, manual loading and unloading cannot achieve continuous and high-speed material processing like automated machinery, which will lead to low production efficiency, increased investment costs, and affect production efficiency. For this reason, we proposed a yellow rod forming equipment device. Utility Model Content
[0004] The purpose of this utility model is to provide a yellow rod forming equipment device to solve the problem in the yellow rod bending and forming process proposed in the above background technology that manual loading and unloading cannot achieve continuous and high-speed material processing like automated machinery, which will lead to low production efficiency, increased investment costs, and affected production efficiency. Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring, and castor is arranged on the pin of base bottom four, to carry mobile handler location.
[0005] Further preferably, a movable crossbeam is fixedly connected to one side of the top of the beam, and a lifting assembly is provided on one side of the material-discharging movable frame. The lifting assembly includes a lifting motor, and the lifting motor is fixedly connected to one side of the material-discharging movable frame. Through the cooperation of the lifting motor and the threaded rod, the height of the manipulator is accurately adjusted, which further improves the accuracy of the operation and ensures the accuracy and quality of the yellow rod forming.
[0006] Further preferably, the bottom of the lifting motor is fixedly connected to a threaded rod, the side surface of the threaded rod is sleeved with a lifting seat, both sides of the lifting seat are movably connected with slides, the slides are fixedly connected to one side of the material discharging mobile rack, the bottom of the lifting seat is fixedly connected to the top of the manipulator, and the manipulator is controlled to descend by the lifting motor and the threaded rod, thereby enhancing the stability of the manipulator's descent.
[0007] Further preferably, the top of the body is fixedly connected to a clamp fixing seat, one side of the top of the body is fixedly connected to a plane forming module, the other side of the top of the body is fixedly connected to a three-dimensional forming module, and one side of the top of the body is fixedly connected to a yellow rod forming group. Through the cooperation between the plane forming module, the three-dimensional forming module and the yellow rod forming group, they can be flexibly selected and switched according to production needs, meeting the molding requirements of yellow rods of different specifications and shapes, which helps to improve the flexibility of the equipment.
[0008] Further preferably, a control component is provided on the front of the body, and the control component includes a fixed plate, which is fixedly connected to the front of the body. Through the design of the rotating shaft, support rod and movable table, the operator can adjust the position and angle of the control computer as needed, thereby improving the convenience and comfort of operation.
[0009] Further preferably, one side of the fixed plate is fixedly connected to a rotating shaft 1, the top of the rotating shaft 1 is rotatably connected to a rotating rod, one side of the top of the rotating rod is rotatably connected to a rotating shaft 2, the top of the rotating shaft 2 is fixedly connected to a support rod, the top of the support rod is fixedly connected to a movable table, and the top of the movable table is movably connected to a control computer. The operator changes the direction of the movable table through the rotating shaft 1 and the rotating shaft 2, which makes it more convenient for the operator to operate the machine at a suitable angle.
[0010] Compared with the prior art, the present invention has the following beneficial effects:
[0011] In the utility model, through the cooperation between the material picking mobile frame, the material unloading mobile frame and the manipulator, the whole process from material picking to material unloading is realized, which significantly improves the production efficiency and the automation level of the production line, reduces manual intervention and reduces labor costs.
[0012] In the present invention, through the cooperation between the plane forming module, the three-dimensional forming module and the yellow rod forming group, they can be flexibly selected and switched according to production needs, meeting the forming needs of yellow rods of different specifications and shapes, which helps to improve the flexibility of the equipment.
[0013] In the utility model, the molding size, shape and position of the yellow rod are strictly controlled by the clamp fixing seat on the top of the machine body, so that the yellow rod can be accurately fixed and positioned during the molding process, effectively preventing the molding error caused by the position deviation of the workpiece, and ensuring the consistency and stability of the yellow rod molding. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the three-dimensional structure of the utility model Figure 1 ;
[0015] Figure 2 For this utility model Figure 1 Schematic diagram of the enlarged structure at A in the middle Figure 1 ;
[0016] Figure 3 For this utility model Figure 1 Schematic diagram of the enlarged structure at B in the middle Figure 2 ;
[0017] Figure 4 For this utility model Figure 1 Schematic diagram of the enlarged structure at C in the middle Figure 3 ;
[0018] Figure 5 This is a schematic diagram of the three-dimensional structure of the utility model Figure 2 ;
[0019] Figure 6 For this utility model Figure 5 Schematic diagram of the enlarged structure at D in the middle Figure 4 ;
[0020] Figure 7 It is a schematic diagram of the partial three-dimensional structure of the utility model.
[0021] In the figure: 1. Machine body; 2. Column; 3. Beam; 4. Moving assembly; 401. Slide rail; 402. Slider; 403. Material picking mobile frame; 404. Cylinder; 405. Movable rod; 406. Connecting rod; 407. Material unloading mobile frame; 408. Manipulator; 5. Moving beam; 6. Lifting assembly; 601. Lifting motor; 602. Threaded rod; 603. Lifting seat; 604. Slide; 7. Fixture fixing seat; 8. Plane forming module; 9. Three-dimensional forming module; 10. Yellow rod forming group; 11. Control assembly; 1101. Fixed plate; 1102. Shaft 1; 1103. Rotating rod; 1104. Shaft 2; 1105. Support rod; 1106. Moving table; 1107. Control computer. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0023] See also Figure 1-Figure 7 The utility model provides a technical solution: a yellow rod forming equipment device includes a body 1, one side of the top of the body 1 is fixedly connected with a column 2, the top of the column 2 is fixedly connected with a beam 3, the top of the beam 3 is provided with a moving component 4, the moving component 4 includes a slide rail 401, the slide rail 401 is fixedly connected to the top of the beam 3, the top of the slide rail 401 is movably connected with a slider 402, the top of the slider 402 is fixedly connected with a material-taking mobile frame 403, one side of the top of the beam 3 is fixedly connected with a cylinder 404, a transmission end on one side of the cylinder 404 is fixedly connected with a movable rod 405, the other end of the movable rod 405 is fixedly connected to the bottom of the material-taking mobile frame 403, the other side of the material-taking mobile frame 403 is fixedly connected with a connecting rod 406, the other end of the connecting rod 406 is fixedly connected to a material-discharging mobile frame 407, the material-discharging mobile frame 407 A manipulator 408 is provided on one side. The operator sets the required processing parameters through the control computer 1107. After starting the body 1, the cylinder 404 starts working, and the movable rod 405 pushes the material picking mobile frame 403 to move horizontally along the slide rail 401, and then the manipulator 408 on the material picking mobile frame 403 grabs the yellow rod material, and the material picking mobile frame 403 drives the connecting rod 406 and the material discharging mobile frame 407 to move synchronously, so that the manipulator 408 on the material discharging mobile frame 407 grabs the processed yellow rod. When the material picking mobile frame 403 transports the yellow rod to the fixture, the manipulator 408 on the material discharging mobile frame 407 simultaneously sends the processed yellow rod to the discharging area. After the discharging is completed, the material picking mobile frame 403 and the material discharging mobile frame 407 return to their initial positions driven by the cylinder 404 to carry out the next round of processing cycle.
[0024] In this embodiment, Figure 1 、 Figure 5 and Figure 6As shown, one side of the top of the beam 3 is fixedly connected to a moving crossbeam 5, and a lifting assembly 6 is provided on one side of the material unloading movable frame 407. The lifting assembly 6 includes a lifting motor 601, and the lifting motor 601 is fixedly connected to one side of the material unloading movable frame 407. The bottom of the lifting motor 601 is fixedly connected to a threaded rod 602, and the side surface of the threaded rod 602 is sleeved with a lifting seat 603. The two sides of the lifting seat 603 are movably connected with slides 604, and the slides 604 are respectively fixedly connected to one side of the material unloading movable frame 407. The bottom of the lifting seat 603 is fixedly connected to the top of the manipulator 408. After the yellow rod is grabbed, the lifting motor 601 drives the threaded rod 602 to rotate, driving the lifting seat 603 to rise and fall vertically along the slide 604, and the yellow rod is placed on the fixture or the material unloading area through the manipulator 408.
[0025] In this embodiment, Figure 1 、 Figure 5 and Figure 7 As shown, the top of the body 1 is fixedly connected to a clamp fixing seat 7, one side of the top of the body 1 is fixedly connected to a plane forming module 8, the other side of the top of the body 1 is fixedly connected to a three-dimensional forming module 9, one side of the top of the body 1 is fixedly connected to a yellow rod forming group 10, and the front of the body 1 is provided with a control component 11, which includes a fixed plate 1101, the fixed plate 1101 is fixedly connected to the front of the body 1, one side of the fixed plate 1101 is fixedly connected to a rotating shaft 1102, the top of the rotating shaft 1102 is rotatably connected to a rotating rod 1103, one side of the top of the rotating rod 1103 is rotatably connected to a rotating shaft 2 1104, and the rotating shaft 2 1104 is rotatably connected to the rotating shaft 2. The top of 104 is fixedly connected to a support rod 1105, the top of the support rod 1105 is fixedly connected to a movable table 1106, and the top of the movable table 1106 is movably connected to a control computer 1107. According to the molding mode set by the control computer 1107, the yellow rod material is fixed by the clamp fixing seat 7 and processed and molded by the plane molding module 8 and the three-dimensional molding module 9. The staff changes the direction of the movable table 1106 by rotating the rotating shaft 1102 and the rotating shaft 2 1104, so that the control computer 1107 can freely adjust the position and angle within a certain range to adapt to different work requirements or optimize the viewing experience.
[0026] The use method and advantages of the utility model: When the yellow rod forming equipment is used, the working process is as follows:
[0027] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 and Figure 7As shown, the operator sets the required processing parameters through the control computer 1107, and after starting the body 1, the cylinder 404 starts to work, and pushes the material picking mobile frame 403 to move horizontally along the slide rail 401 through the movable rod 405, and then the manipulator 408 on the material picking mobile frame 403 grabs the yellow rod material, and the material picking mobile frame 403 drives the connecting rod 406 and the material discharging mobile frame 407 to move synchronously, so that the manipulator 408 on the material discharging mobile frame 407 grabs the processed yellow rod, and when the material picking mobile frame 403 transports the yellow rod to the fixture, the manipulator 408 on the material discharging mobile frame 407 simultaneously sends the processed yellow rod to the discharging area. According to the forming mode set by the control computer 1107, the yellow rod material is It is fixed by the clamp fixing seat 7 and processed and formed by the plane forming module 8 and the three-dimensional forming module 9. After the yellow rod is grabbed, the lifting motor 601 drives the threaded rod 602 to rotate, driving the lifting seat 603 to lift vertically along the slide 604, and the yellow rod is placed on the clamp or the discharge area through the manipulator 408. After the discharge is completed, the material picking mobile frame 403 and the material discharge mobile frame 407 return to the initial position under the drive of the cylinder 404 to carry out the next round of processing cycle. The staff changes the direction of the movable table 1106 by rotating the rotating shaft 1102 and the rotating shaft 2 1104, so that the control computer 1107 can freely adjust the position and angle within a certain range to adapt to different work requirements or optimize the viewing experience.
[0028] The above shows and describes the basic principles, main features, and advantages of the present invention. Persons skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A yellow rod forming device, comprising a body (1), characterized in that: A column (2) is fixedly connected to one side of the top of the machine body (1), a beam (3) is fixedly connected to the top of the column (2), a moving assembly (4) is provided on the top of the beam (3), and the moving assembly (4) includes a slide rail (401), the slide rail (401) is fixedly connected to the top of the beam (3), a slider (402) is movably connected to the top of the slide rail (401), a material-taking moving frame (403) is fixedly connected to the top of the slider (402), and the beam (3) One side of the top is fixedly connected to a cylinder (404), a transmission end of one side of the cylinder (404) is fixedly connected to a movable rod (405), the other end of the movable rod (405) is fixedly connected to the bottom of the material-taking movable frame (403), the other side of the material-taking movable frame (403) is fixedly connected to a connecting rod (406), the other end of the connecting rod (406) is fixedly connected to a material-discharging movable frame (407), and a manipulator (408) is provided on one side of the material-discharging movable frame (407).
2. The yellow rod forming equipment according to claim 1, characterized in that: A movable crossbeam (5) is fixedly connected to one side of the top of the beam (3), and a lifting assembly (6) is provided on one side of the material discharging movable frame (407). The lifting assembly (6) includes a lifting motor (601), and the lifting motor (601) is fixedly connected to one side of the material discharging movable frame (407).
3. The yellow rod forming equipment according to claim 2, characterized in that: The bottom of the lifting motor (601) is fixedly connected to a threaded rod (602), the side surface of the threaded rod (602) is sleeved with a lifting seat (603), and the two sides of the lifting seat (603) are movably connected to slideways (604), and the slideways (604) are fixedly connected to one side of the material discharging movable frame (407), and the bottom of the lifting seat (603) is fixedly connected to the top of the manipulator (408).
4. The yellow rod forming equipment according to claim 1, characterized in that: The top of the machine body (1) is fixedly connected to a clamp fixing seat (7), one side of the top of the machine body (1) is fixedly connected to a plane forming module (8), the other side of the top of the machine body (1) is fixedly connected to a three-dimensional forming module (9), and one side of the top of the machine body (1) is fixedly connected to a yellow rod forming group (10).
5. The yellow rod forming equipment according to claim 1, characterized in that: A control assembly (11) is provided on the front of the machine body (1), and the control assembly (11) comprises a fixing plate (1101), and the fixing plate (1101) is fixedly connected to the front of the machine body (1).
6. The yellow rod forming equipment according to claim 5, characterized in that: One side of the fixed plate (1101) is fixedly connected to a rotating shaft 1 (1102), the top of the rotating shaft 1 (1102) is rotatably connected to a rotating rod (1103), one side of the top of the rotating rod (1103) is rotatably connected to a rotating shaft 2 (1104), the top of the rotating shaft 2 (1104) is fixedly connected to a supporting rod (1105), the top of the supporting rod (1105) is fixedly connected to a movable table (1106), and the top of the movable table (1106) is movably connected to a control computer (1107).