Aluminum alloy riser-free casting mold
By setting up a sliding port and a cylinder-driven cutting board in the aluminum alloy casting mold, the riser material is automatically removed, and the production efficiency problem caused by the large riser volume of the aluminum alloy casting is solved, and high-efficiency aluminum alloy casting is achieved.
Patent Information
- Application Number
- CN202421861199.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The existing aluminum alloy casting molds have a large riser volume after casting, which requires later cutting and removal, resulting in low production efficiency.
An aluminum alloy riser-free casting mold is designed, and the automatic removal of riser material is achieved by setting a sliding port and a cylinder-driven cutting board in the mold.
The production efficiency of aluminum alloy casting is improved, bubbles are discharged through the sliding port and the riser material is quickly removed using the cutting board to form a riser-free aluminum alloy casting.
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Figure CN223264739U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of casting molds, and in particular to an aluminum alloy riser-free casting mold. Background Art
[0002] A casting mold is a material that is made of other easily formed materials in advance to obtain the structural shape of a part. The mold is then placed in a sand mold, forming a cavity with the same size as the part's structure. A flowing liquid is then poured into the cavity, and after the liquid cools and solidifies, a part with the same shape and structure as the mold is formed.
[0003] Casting molds are particularly widely used. Aluminum alloys also need to be cast using casting molds. When casting aluminum alloys, in order to prevent bubbles from forming during pouring, the casting mold is usually designed with a riser. However, after the current casting mold is used to cast aluminum alloys, the riser volume of the aluminum alloy casting is large and needs to be cut and removed later, which reduces the production efficiency of the aluminum alloy. To this end, we propose an aluminum alloy riser-free casting mold to solve the above problem. Utility Model Content
[0004] The purpose of the utility model is to provide an aluminum alloy riser-free casting mold to solve the problems raised in the above background technology.
[0005] The embodiments of this application adopt the following technical solutions:
[0006] A riserless casting mold for an aluminum alloy comprises a fixed mold, a movable mold is provided above the fixed mold, a casting groove is provided on the upper surface of the fixed mold, a cooling cavity is provided inside the fixed mold, two connecting pipes are provided inside the cooling cavity, the ends of the two connecting pipes away from each other pass through the fixed mold and extend to the outside of the fixed mold, the ends of the two connecting pipes away from each other are fixedly connected with a connecting head, sliding openings are provided on the left and right side surfaces of the movable mold, the inner side walls of the two sliding openings are provided with fixed grooves, the inner side walls of the two fixed grooves are fixedly installed with cylinders, the telescopic ends of the two cylinders are fixedly installed with cutting plates, the upper surfaces of the two cutting plates are fixedly connected to limiting blocks, and the outer surfaces of the two limiting blocks are slidably connected to the inner walls of the two sliding openings respectively.
[0007] Preferably, the inner walls of the two fixing grooves are provided with inspection holes, and two inspection plates are fixedly mounted on the upper surface of the movable mold.
[0008] Preferably, two groups of positioning slide bars are fixedly connected to the upper surface of the fixed mold, and two groups of positioning slide holes are opened on the upper surface of the movable mold. The top ends of the two groups of positioning slide bars pass through the positioning slide holes and extend to the top of the positioning slide holes.
[0009] Preferably, an injection hole is provided on the upper surface of the movable mold, and the top end of the injection hole is fixedly connected to a injection tray.
[0010] Preferably, the upper surface of the movable mold is fixedly connected to two connecting seats, and the upper surfaces of the two connecting seats are both provided with threaded connecting grooves.
[0011] Preferably, two mounting parts are fixedly connected to the left and right side surfaces of the fixed mold, and mounting holes are provided on the bottom surfaces of the two groups of mounting parts.
[0012] At least one of the above technical solutions adopted in the embodiments of the present application can achieve the following beneficial effects:
[0013] The aluminum alloy riser-free casting mold can discharge bubbles generated by pouring aluminum alloy liquid through the slide holes through the two slide holes provided in the movable mold, which will enhance the casting effect of the aluminum alloy casting. The cylinder provided in the fixed groove and the cooperation with the cutting plate can push the riser material at the slide hole, which will quickly remove the riser material from the surface of the aluminum alloy casting, and form an aluminum alloy casting without riser material. This solves the problem that after the current casting mold is used to cast aluminum alloy, the riser material of the aluminum alloy casting is large in volume and requires a troublesome process of cutting and removing it later, thereby improving the production efficiency of the aluminum alloy. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings described herein are used to provide a further understanding of the present application and constitute a part of the present application. The illustrative embodiments of the present application and their descriptions are used to explain the present application and do not constitute an improper limitation on the present application. In the drawings:
[0015] Figure 1 : A schematic diagram of the three-dimensional structure of the front view of the aluminum alloy riser-free casting mold of the utility model;
[0016] Figure 2 : A sectional view of a front view of a fixed mold in an aluminum alloy riser-free casting mold of the present invention;
[0017] Figure 3 : A sectional view of a side view of a fixed mold in an aluminum alloy riser-free casting mold of the present invention;
[0018] Figure 4 The utility model is a schematic diagram of the three-dimensional structure of the movable mold in the bottom view of the aluminum alloy riser-free casting mold.
[0019] In the figure: 1. Fixed mold; 2. Moving mold; 3. Casting groove; 4. Cooling cavity; 5. Slide; 6. Fixed groove; 7. Cylinder; 8. Cutting plate; 9. Limit block; 10. Inspection hole; 11. Inspection plate; 12. Positioning slide hole; 13. Positioning slide rod; 14. Connecting pipe; 15. Connecting head; 16. Connecting seat; 17. Threaded connection groove; 18. Injection plate; 19. Injection hole; 20. Mounting part; 21. Mounting hole. DETAILED DESCRIPTION
[0020] To make the purpose, technical solutions, and advantages of this application more clear, the technical solutions of this application will be clearly and completely described below in conjunction with the specific embodiments of this application and the corresponding drawings. Obviously, the embodiments described are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0021] The following describes in detail the technical solutions provided by various embodiments of the present application in conjunction with the accompanying drawings.
[0022] See also Figure 1-4 The utility model provides a technical solution for aluminum alloy riser-free casting mold:
[0023] The cam 14 is provided with a plurality of connecting pipes 16, 17 and 18. The cam 14 is provided with a plurality of connecting pipes 16, 18 and 18. The cam 14 is provided with a plurality of connecting pipes 16, 17 and 18. The cam 14 is provided with a plurality of connecting pipes 16, 18 and 18. The cam 14 is provided with a plurality of connecting pipes 16, 18 and 18.
[0024] In this embodiment, the inner walls of the two fixed grooves 6 are provided with inspection holes 10, two inspection plates 11 are fixedly installed on the upper surface of the movable mold 2, and two groups of positioning slides 13 are fixedly connected to the upper surface of the fixed mold 1. The upper surface of the movable mold 2 is provided with two groups of positioning slide holes 12, and the top ends of the two groups of positioning slides 13 pass through the positioning slide holes 12 and extend to the top of the positioning slide holes 12; specifically, through the cooperation of the inspection holes 10 and the inspection plates 11, the internal inspection and maintenance of the fixed groove 6 is facilitated, and the cooperation of the positioning slides 13 and the positioning slide holes 12 can make the movable mold 2 and the fixed mold 1 more stable during the mold closing movement.
[0025] In this embodiment, an injection hole 19 is provided on the upper surface of the movable mold 2, and the top of the injection hole 19 is fixedly connected to a injection plate 18. The upper surface of the movable mold 2 is fixedly connected to two connecting seats 16, and the upper surfaces of the two connecting seats 16 are provided with threaded connection grooves 17. The left and right side surfaces of the fixed mold 1 are fixedly connected to two mounting parts 20, and the bottom surfaces of the two sets of mounting parts 20 are provided with mounting holes 21; specifically, through the injection hole 19 and the injection plate 18, the aluminum alloy liquid can be conveniently poured, and the connecting seat 16 and the threaded connection groove 17, and the cooperation with the mounting parts 20 and the mounting holes 21, it is convenient to connect and fix the fixed mold 1 and the movable mold 2.
[0026] Working principle: First, the fixed mold 1 and the movable mold 2 are connected and fixed by the mounting parts 20 and the connecting seat 16, then the movable mold 2 is closed downward, and then the aluminum alloy liquid is injected into the interior of the casting tank 3 through the injection plate 18 and the injection hole 19. The bubbles generated by the pouring of the aluminum alloy liquid will be discharged through the slide 5, and then the aluminum alloy liquid will cool to form an aluminum alloy casting. After the aluminum alloy casting has cooled for a certain period of time, the two cylinders 7 are started to stretch, which can drive the two cutting plates 8 to move, and will push the riser material at the slide 5, so that the riser material can be quickly removed from the surface of the aluminum alloy casting, and then an aluminum alloy casting without riser material can be formed.
[0027] It should also be noted that the terms "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, commodity, or apparatus that includes a series of elements includes not only those elements but also other elements not explicitly listed, or includes elements inherent to such process, method, commodity, or apparatus. In the absence of further limitations, an element defined by the phrase "comprises a ..." does not exclude the presence of other identical elements in the process, method, commodity, or apparatus that includes the element.
[0028] The above description is only an embodiment of the present application and is not intended to limit the present application. For those skilled in the art, the present application may have various changes and variations. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application should be included in the scope of the claims of the present application. For those skilled in the art, it is obvious that the present invention is not limited to the details of the above exemplary embodiments, and the present invention can be implemented in other specific forms without departing from the spirit or basic features of the present invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive. The scope of the present invention is limited by the attached claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalent elements of the claims are included in the present invention. Any figure mark in the claims should not be regarded as limiting the claims involved.
Claims
1. An aluminum alloy riser-free casting mold, comprising a fixed mold (1), characterized in that: A movable mold (2) is provided above the fixed mold (1), a casting groove (3) is provided on the upper surface of the fixed mold (1), a cooling cavity (4) is provided inside the fixed mold (1), two connecting pipes (14) are provided inside the cooling cavity (4), the ends of the two connecting pipes (14) away from each other pass through the fixed mold (1) and extend to the outside of the fixed mold (1), the ends of the two connecting pipes (14) away from each other are fixedly connected with a connector (15), the left and right side surfaces of the movable mold (2) are provided with a sliding opening (5), the inner side walls of the two sliding openings (5) are provided with a fixing groove (6), the inner side walls of the two fixing grooves (6) are fixedly installed with a cylinder (7), the telescopic ends of the two cylinders (7) are fixedly installed with a cutting plate (8), the upper surfaces of the two cutting plates (8) are fixedly connected to the limiting blocks (9), and the outer surfaces of the two limiting blocks (9) are slidably connected to the inner walls of the two sliding openings (5) respectively.
2. The aluminum alloy riser-less casting mold according to claim 1, characterized in that: The inner walls of the two fixing grooves (6) are each provided with an inspection hole (10), and the upper surface of the movable mold (2) is fixedly mounted with two inspection plates (11).
3. The aluminum alloy riser-less casting mold according to claim 1, characterized in that: Two groups of positioning slide bars (13) are fixedly connected to the upper surface of the fixed mold (1), and two groups of positioning slide holes (12) are opened on the upper surface of the movable mold (2). The top ends of the two groups of positioning slide bars (13) pass through the positioning slide holes (12) and extend to the top of the positioning slide holes (12).
4. The aluminum alloy riser-less casting mold according to claim 1, characterized in that: An injection hole (19) is provided on the upper surface of the movable mold (2), and the top end of the injection hole (19) is fixedly connected to a injection tray (18).
5. The aluminum alloy riser-less casting mold according to claim 1, characterized in that: Two connecting seats (16) are fixedly connected to the upper surface of the movable mold (2), and threaded connecting grooves (17) are provided on the upper surfaces of the two connecting seats (16).
6. The aluminum alloy riser-less casting mold according to claim 1, characterized in that: Two mounting members (20) are fixedly connected to the left and right side surfaces of the fixed mold (1), and mounting holes (21) are provided on the bottom surfaces of the two groups of mounting members (20).