Speed reducer shell mold convenient to demold
By designing a reducer housing mold that is easy to release, the cooling and forming of the metal solution after mold clamping and the airflow cooling after mold opening are achieved, which solves the problem of high mold temperature affecting the demolding efficiency and improves safety and efficiency.
Patent Information
- Application Number
- CN202422551548.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-22
AI Technical Summary
During the casting and molding of the reducer housing, the cooling of the existing mold is not perfect enough, resulting in high mold temperature, affecting the demolding efficiency and possibly injuring the staff.
A reducer housing mold is designed to facilitate mold release. The metal solution is cooled and formed by splitting and closing molds of fixed molds and moving molds, and the workpiece is cooled by the exhaust pipe and spray head, and the airflow direction and range are adjusted in combination with the movement of the piston body.
It improves the mold release efficiency of the workpiece, reduces the temperature of the workpiece, avoids the risk of scalding, improves equipment safety and saves energy consumption.
Smart Images
Figure CN223264782U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of molds, in particular to a reducer housing mold which is easy to demould. Background Art
[0002] The reducer housing is the core component of the reducer. It not only provides protection and support for internal gears, bearings and other transmission components, but also ensures the stability and durability of the transmission system. The reducer housing mold is a key tool for producing reducer housings. The reducer housing is produced by casting. During casting, the sand core is placed in the mold and high-temperature molten iron is injected for molding.
[0003] Although the mold in the prior art has many benefits during use, it still has the following problems: it does not cool the formed workpiece perfectly. In the process of casting the reducer housing with the existing mold, in order to ensure the processing efficiency of the workpiece, the mold is not opened until the workpiece is completely cooled to room temperature. Therefore, when the staff takes out the workpiece in a controlled manner, the temperature of the mold is high, which will cause damage to the staff's hands, thereby affecting the demolding efficiency of the mold. Utility Model Content
[0004] In view of the problems in the prior art, the utility model provides a reducer housing mold which is easy to demould.
[0005] The technical solution adopted by the utility model to solve its technical problems is a reducer housing mold that is easy to demold, including a base, a connecting cover and a connecting pipe. The upper outer wall of the base is provided with a fixed mold, the upper outer wall of the fixed mold is provided with a movable mold, the outer wall of one side of the fixed mold is provided with a connecting cover, the outer wall of one side of the connecting cover is plugged with equidistant and parallel exhaust pipes, a ventilation groove is provided inside the connecting cover, a connecting pipe is plugged with one side of the outer wall of the lower end of the connecting cover, and a fixed block is installed on the outer wall of one side of the movable mold.
[0006] By adopting the above technical solution, the external push rod mechanism drives the movable mold to move vertically, thereby realizing the separation and closing of the fixed mold and the movable mold, and thus cooling and molding the metal solution through the mold core between the fixed mold and the movable mold.
[0007] Specifically, mold cores are provided on the outer walls of the fixed mold and the movable mold on opposite sides, and a feed port is provided on one side of the outer wall of the upper end of the movable mold.
[0008] By adopting the above technical solution, after the fixed mold and the movable mold are closed, the molten metal can be injected into the mold core through the external injection mechanism and the feed port. The mold core can limit the molding shape of the workpiece, and the molten metal can be cooled and formed inside the mold core.
[0009] Specifically, support blocks are installed on the outer walls on both sides of the connection cover. The support blocks are located outside the fixed mold. Bolts are provided inside the support blocks, and the support blocks are connected to the fixed mold through the bolts.
[0010] By adopting the above technical solution, the support block can be fixed by bolts, thereby keeping the connection cover in a stable use position outside the fixed mold, thereby ensuring the stable use position of the nozzle.
[0011] Specifically, the exhaust pipe is designed in a curved shape, the exhaust pipe is communicated with the interior of the ventilation groove, and a nozzle is plugged and installed on the outer wall of one end of the exhaust pipe.
[0012] By adopting the above technical solution, the gas inside the ventilation groove can be ejected through the exhaust pipe and the nozzle, so that the airflow ejected by the nozzle flows to the workpiece, which can cool the workpiece inside the mold core, and the ejection direction and range of the airflow can be controlled by selecting the nozzle model.
[0013] Specifically, an air intake pipe is plugged and installed on one side of the outer wall of the lower end of the connecting pipe, and the air intake pipe is connected with the interior of the ventilation groove through the connecting pipe.
[0014] By adopting the above technical solution, the air inlet pipe is connected to the external air pump, and the air pump can pressurize the gas and then transport it to the inside of the connecting pipe until the air flow flows into the ventilation groove.
[0015] Specifically, a connecting pipe is plugged and installed on one side of the upper end of the outer wall of the connecting cover, and the connecting pipe is connected to the inside of the ventilation groove.
[0016] By adopting the above technical solution, the connecting pipe can accommodate the piston body, preventing the piston body from remaining inside the ventilation groove, and ensuring that the piston body is controlled to block the connecting pipe.
[0017] Specifically, a connecting rod is installed on one side of the outer wall of the lower end of the fixing block, and a piston body is installed on the outer wall of the lower end of the connecting rod. The piston body is located inside the connecting pipe.
[0018] By adopting the above technical solution, the movable mold can drive the piston body to move through the fixed block and the connecting rod, the use position of the piston body can be adjusted, and the piston body can be driven to move into the connecting pipe to block the connecting pipe.
[0019] Beneficial effects of the utility model:
[0020] (1) The utility model describes a reducer housing mold that is easy to demold. The metal solution can be cooled and formed inside the mold core. Then the push rod body drives the movable mold to separate the mold, and the ejector rod inside the fixed mold can eject the workpiece that has been cooled and formed inside the mold cavity, so that the workpiece is separated from the mold cavity, which is convenient for the staff to pick up the workpiece, avoids the workpiece from being stuck inside the mold cavity, and ensures the smooth removal of the workpiece.
[0021] (2) The utility model describes a reducer housing mold that is easy to demold. The gas inside the vent groove is ejected through the exhaust pipe and the nozzle. The nozzle can control the ejection angle and range of the gas, and the air flow can flow to the upper and lower ends of the workpiece after ejection. The workpiece can continue to be cooled after the mold is opened, and the temperature of the workpiece can be reduced. The mold opening speed of the fixed mold and the movable mold can be increased, and the casting efficiency of the workpiece can be improved. The workpiece is prevented from causing burns to the hands of the staff, and the safety of the equipment is improved. The piston body enters the connecting pipe and blocks the connecting pipe, ensuring that the gas is controlled to enter the connecting groove through the connecting pipe, ensuring the controlled use of the air flow, and reducing energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0023] Figure 1 This is an enlarged schematic diagram of the connection cover structure of the utility model;
[0024] Figure 2 This is a schematic diagram of the base structure appearance of the utility model;
[0025] Figure 3 This is a partial exploded schematic diagram of the connection cover structure of the present invention;
[0026] Figure 4 This is a schematic diagram of the exploded structure of the connecting pipe of the present invention.
[0027] In the figure: 1. Base; 11. Fixed mold; 12. Moving mold; 13. Feed port; 14. Fixed block; 15. Connecting rod; 16. Piston body; 2. Connecting cover; 21. Support block; 22. Bolt; 23. Vent groove; 24. Exhaust pipe; 25. Nozzle; 26. Connecting pipe; 27. Connecting pipe; 28. Inlet pipe. DETAILED DESCRIPTION
[0028] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0029] In order to save manpower and improve efficiency, as an embodiment of the present invention, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 As shown, the utility model describes a reducer housing mold that is easy to demold, comprising a base 1, a connecting cover 2 and a connecting pipe 26. A fixed mold 11 is provided on the upper outer wall of the base 1, a movable mold 12 is provided on the upper outer wall of the fixed mold 11, a connecting cover 2 is provided on one side of the outer wall of the fixed mold 11, and exhaust pipes 24 equidistantly distributed in parallel are installed on one side of the outer wall of the connecting cover 2. A ventilation groove 23 is provided inside the connecting cover 2, a connecting pipe 27 is installed on one side of the outer wall of the lower end of the connecting cover 2, and a fixed block 14 is installed on one side of the outer wall of the movable mold 12.
[0030] When in use, the external push rod mechanism drives the movable mold 12 to move vertically, thereby realizing the separation and closing of the fixed mold 11 and the movable mold 12, so that the metal solution is cooled and formed through the mold core between the fixed mold 11 and the movable mold 12.
[0031] For casting workpieces, for example, Figure 2 As shown, mold cores are provided on the outer walls of the fixed mold 11 and the movable mold 12 on opposite sides, and a feed port 13 is provided on one side of the outer wall of the upper end of the movable mold 12.
[0032] During use, after the fixed mold 11 and the movable mold 12 are closed, the molten metal can be injected into the mold core through the external injection mechanism and the feed port 13. The mold core can limit the molding shape of the workpiece, and the molten metal can be cooled and formed inside the mold core.
[0033] In order to keep the connection cover 2 in the use position, for example, Figure 1 As shown, support blocks 21 are installed on the outer walls of both sides of the connecting cover 2. The support blocks 21 are located outside the fixed mold 11. Bolts 22 are provided inside the support blocks 21, and the support blocks 21 are connected to the fixed mold 11 through the bolts 22.
[0034] During use, the support block 21 can be fixed by the bolts 22 , thereby keeping the connection cover 2 in a stable position outside the fixed mold 11 and ensuring the stable position of the nozzle 25 .
[0035] For airflow ejection, for example, Figure 3 As shown, the exhaust pipe 24 is designed in a curved shape. The exhaust pipe 24 is connected to the interior of the ventilation groove 23. A nozzle 25 is installed on the outer wall of one end of the exhaust pipe 24.
[0036] When in use, the gas inside the ventilation groove 23 can be ejected through the exhaust pipe 24 and the nozzle 25, so that the airflow ejected by the nozzle 25 flows to the workpiece, which can cool the workpiece inside the mold core, and the ejection direction and range of the airflow can be controlled by the selected model of the nozzle 25.
[0037] For air intake, for example, Figure 1As shown, an air intake pipe 28 is plugged and installed on one side of the outer wall of the lower end of the connecting pipe 27, and the air intake pipe 28 is connected to the interior of the ventilation groove 23 through the connecting pipe 27.
[0038] When in use, the air inlet pipe 28 is connected to an external air pump, which can pressurize the gas and then transport it to the inside of the connecting pipe 27 until the air flow flows into the inside of the ventilation groove 23.
[0039] In order to accommodate the piston body 16, for example, Figure 4 As shown, a connecting pipe 26 is plugged and installed on one side of the upper end of the outer wall of the connecting cover 2, and the connecting pipe 26 is connected to the interior of the ventilation groove 23.
[0040] When in use, the connecting pipe 26 can accommodate the piston body 16 to prevent the piston body 16 from remaining inside the ventilation groove 23 , ensuring that the piston body 16 is controlled to block the connecting pipe 27 .
[0041] In order to adjust the use position of the piston body 16, for example, Figure 1 As shown, a connecting rod 15 is installed on one side of the outer wall of the lower end of the fixing block 14 , and a piston body 16 is installed on the outer wall of the lower end of the connecting rod 15 . The piston body 16 is located inside the connecting pipe 26 .
[0042] During use, the movable mold 12 can drive the piston body 16 to move through the fixed block 14 and the connecting rod 15, can adjust the use position of the piston body 16, and the piston body 16 can be driven to move into the connecting pipe 27 to block the connecting pipe 27.
[0043] When the utility model is in use, the external push rod mechanism drives the movable mold 12 to move vertically, thereby realizing the separation and closing of the fixed mold 11 and the movable mold 12. When the fixed mold 11 and the movable mold 12 are closed, the external injection mechanism injects the metal solution into the mold core through the feed port 13, and the metal solution can be cooled and formed inside the mold core;
[0044] The push rod body drives the movable mold 12 to split the mold, and the ejector rod inside the fixed mold 11 can eject the workpiece cooled and formed inside the mold cavity, so that the workpiece is separated from the mold cavity.
[0045] According to the above-mentioned movement steps of the movable mold 12, the movable mold 12 can drive the fixed block 14, the connecting rod 15 and the piston body 16 to move until the piston body 16 enters the connecting pipe 26, so that the piston body 16 is freed from the blockage of the connecting pipe 27. The external air pump pressurizes the air and delivers it to the inside of the air inlet pipe 28, so that the air flow enters the inside of the ventilation groove 23 through the connecting pipe 27, and the gas inside the ventilation groove 23 is ejected through the exhaust pipe 24 and the nozzle 25. The nozzle 25 can control the ejection angle and range of the gas, so that the air flow can flow at the upper and lower ends of the workpiece after ejection, and the workpiece can continue to be cooled after the mold is opened.
[0046] After the fixed mold 11 and the movable mold 12 are closed, the connecting rod 15 pushes the piston body 16 into the connecting pipe 27 to block the connecting pipe 27, ensuring that the gas enters the connecting groove through the connecting pipe 27 in a controlled manner, ensuring controlled use of the airflow.
[0047] It should be noted that the present invention is a reducer housing mold that is easy to demold. The components in the present invention are all components known to technical personnel in this field, and their structures and principles can be known to technical personnel through technical manuals or through conventional experimental methods.
[0048] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. A reducer housing mold that is easy to demould, characterized in that: The invention comprises a base (1), a connecting cover (2) and a connecting pipe (26); a fixed mold (11) is provided on the outer wall of the upper end of the base (1); a movable mold (12) is provided on the outer wall of the upper end of the fixed mold (11); a connecting cover (2) is provided on the outer wall of one side of the fixed mold (11); exhaust pipes (24) distributed in parallel and at equal distances are installed on the outer wall of one side of the connecting cover (2); a ventilation groove (23) is provided inside the connecting cover (2); a connecting pipe (27) is installed on the outer wall of the lower end of the connecting cover (2); and a fixing block (14) is installed on the outer wall of one side of the movable mold (12).
2. A reducer housing mold that is easy to demould according to claim 1, characterized in that: The outer walls of the fixed mold (11) and the movable mold (12) on the opposite side are both provided with mold cores, and a feed port (13) is opened on one side of the outer wall of the upper end of the movable mold (12).
3. The reducer housing mold that is easy to demould according to claim 1, characterized in that: Support blocks (21) are installed on both sides of the outer wall of the connection cover (2). The support blocks (21) are located outside the fixed mold (11). Bolts (22) are provided inside the support blocks (21), and the support blocks (21) are connected to the fixed mold (11) through the bolts (22).
4. The reducer housing mold that is easy to demould according to claim 1, characterized in that: The exhaust pipe (24) is designed in a curved shape, and is communicated with the interior of the ventilation groove (23). A nozzle (25) is plugged and installed on the outer wall of one end of the exhaust pipe (24).
5. The reducer housing mold that is easy to demould according to claim 1, characterized in that: An air intake pipe (28) is plugged and installed on one side of the outer wall of the lower end of the communicating pipe (27), and the air intake pipe (28) is connected to the inside of the ventilation groove (23) through the communicating pipe (27).
6. The reducer housing mold that is easy to demould according to claim 1, characterized in that: A connecting pipe (26) is plugged and installed on one side of the upper end of the outer wall of the connecting cover (2), and the connecting pipe (26) is connected to the inside of the ventilation groove (23).
7. The reducer housing mold that is easy to demould according to claim 1, characterized in that: A connecting rod (15) is installed on one side of the outer wall of the lower end of the fixing block (14), and a piston body (16) is installed on the outer wall of the lower end of the connecting rod (15). The piston body (16) is located inside the connecting pipe (26).