Distortion correction device for special-shaped steel pipe machining

Abstract

The utility model relates to the technical field of special-shaped steel pipe machining, and discloses a distortion correction device for special-shaped steel pipe machining, which comprises a groove base, a notch is formed in the right side of the top end of the groove base, the left side and the right side of the inner wall of the notch are rotatably connected with cylinders, and the right side of the rear part of the groove base is fixedly connected with a direct current motor. The output end of the direct current motor penetrates through the groove base and is fixedly connected with the cylinder on the right side, a conveying belt is arranged on the outer side of the cylinder, fixing blocks are fixedly connected to the front side and the rear side of the top end of the groove base, and hydraulic rods are fixedly connected to the adjacent sides of the two fixing blocks. According to the H-shaped steel pipe polishing device, through mutual cooperation of the cylinder, the trapezoidal block and the triangular extrusion block, correction of an H-shaped steel pipe can be completed, and through mutual cooperation of the first polishing rod, the rotating plate and the winding pulley, burrs or scrap iron on the upper side and the lower side of the H-shaped steel pipe can be polished.

Description

Technical Field

[0001] The utility model relates to the technical field of special-shaped steel pipe processing, in particular to a distortion correction device for special-shaped steel pipe processing. Background Art

[0002] Special-shaped steel pipes are often used in guide rails for construction machinery. These pipes offer excellent strength and impact resistance, capable of withstanding heavy loads and high-frequency shocks while maintaining stability and a long service life. Their design effectively reduces vibration and noise, enhancing the smooth operation of machinery. Furthermore, high-precision manufacturing ensures dimensional accuracy and shape consistency, facilitating the operation of precision machinery. These pipes are widely used in construction machinery, such as excavators and cranes, serving as key structural components, meeting the complex environments and high strength requirements.

[0003] These special-shaped steel pipes often require distortion correction during processing. Due to the complex process requirements and potential deformation during manufacturing, distortion correction ensures that the steel pipes achieve precise geometric shape and size requirements. This ensures that each steel pipe has reliable mechanical properties and working accuracy after manufacturing, making it suitable for a variety of high-strength and high-precision engineering applications.

[0004] In the existing distortion correction device for processing special-shaped steel pipes, a hydraulic jack is placed at the bending part of the H-shaped steel pipe, and the bending part is corrected by the expansion and contraction of the hydraulic jack. However, in actual use, this method is very time-consuming and its correction accuracy is not high. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a distortion correction device for processing special-shaped steel pipes, aiming to improve the problem in the prior art that this method is very time-consuming and its correction accuracy is not high.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a distortion correction device for processing special-shaped steel pipes, comprising a groove base, a notch is opened on the right side of the top of the groove base, and the left and right sides of the inner wall of the notch are rotatably connected to a cylinder, a DC motor is fixedly connected to the right side of the rear part of the groove base, the output end of the DC motor passes through the groove base and is fixedly connected to the cylinder on the right side, a conveyor belt is provided on the outside of the cylinder, the front and rear sides of the top of the groove base are fixedly connected to fixed blocks, the adjacent sides of the two fixed blocks are fixedly connected to a hydraulic rod, the telescopic end of the hydraulic rod is fixedly connected to a trapezoidal block, the upper and lower sides of the outer wall of the trapezoidal block are slidably connected to triangular extrusion blocks, and the adjacent ends of the two triangular extrusion blocks are fixedly connected to springs, and a grinding mechanism is provided on the left side of the rear part of the groove base, and the grinding mechanism is used to grind the corrected steel to remove burrs and iron chips on it.

[0007] As a further description of the above technical solution:

[0008] The grinding mechanism includes a servo motor, which is fixedly connected to the left rear side of the groove base, and the output end of the servo motor passes through the groove base and is fixedly connected to the first grinding rod, the front side of the left top portion of the groove base is fixedly connected to an electric telescopic rod, the telescopic end of the electric telescopic rod is fixedly connected to a limiting block, and the rear side of the limiting block is rotatably connected to the second grinding rod, and the rear sides of the outer walls of the second grinding rod and the first grinding rod are both fixedly connected to the first pulley, and the rear side of the second grinding rod is rotatably connected to a rotating plate, the front end bottom of the rotating plate is rotatably connected to a winding pulley, and the rear side of the rotating plate is rotatably connected to a rotating bar, the bottom of the rotating bar is rotatably connected to the left rear side of the top end of the groove base, and a belt is provided on the outer side of the first pulley and the winding pulley.

[0009] As a further description of the above technical solution:

[0010] The front portion of the top end of the groove base is fixedly connected with an alarm, and the left and right sides of the outer wall of the alarm are fixedly connected with speakers.

[0011] As a further description of the above technical solution:

[0012] A groove fixing column is fixedly connected to the middle of the top of the groove base, and a moving block is slidably connected to the right side of the groove fixing column. A laser pen is provided at the front end of the moving block, and the outer wall of the laser pen passes through the moving block.

[0013] As a further description of the above technical solution:

[0014] The left side of the moving block is fixedly connected with a fixing column, and the outer side of the fixing column is threadedly connected with a fixing nut.

[0015] As a further description of the above technical solution:

[0016] The rear side of the first pulley at the top is rotatably connected to a sliding block, the rear side of the groove base is fixedly connected to a limiting plate, the front end of the limiting plate is provided with a sliding groove, and the sliding block is slidably connected to the sliding groove.

[0017] As a further description of the above technical solution:

[0018] A controller is fixedly connected to the right side of the top end of the groove base, and the controller is electrically connected to the DC motor, the hydraulic rod, the servo motor and the electric telescopic rod respectively.

[0019] As a further description of the above technical solution:

[0020] The outer side of the controller is fixedly connected with a shell, and the outer side of the shell is rotatably connected with a protective cover.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, by placing the I-shaped steel pipe on the conveyor belt, the DC motor drives the cylinder to rotate, driving the conveyor belt to move the steel pipe to the correction area, starting the hydraulic rod, driving the trapezoidal blocks to move relative to each other, so that the triangular extrusion blocks contact the corners of the steel pipe. When the hydraulic rod is extruded, the triangular extrusion blocks move relative to each other, correcting the upper and lower sides of the steel pipe that are easily twisted, and at the same time correcting the middle part of the steel pipe, the I-shaped steel pipe can be corrected.

[0023] 2. In the utility model, by starting the servo motor to drive the first grinding rod and the first pulley to rotate, the belt rotates accordingly, and the electric telescopic rod is retracted to move the second grinding rod downward. At the same time, the rotating bar and the rotating plate will bend to the right, driving the winding pulley to move right, thereby keeping the belt in a taut state, and the burrs or iron filings on the upper and lower sides of the I-shaped steel pipe can be ground. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a front view of a distortion correction device for processing special-shaped steel pipes proposed by the utility model;

[0025] Figure 2 This is a three-dimensional diagram of a distortion correction device for processing special-shaped steel pipes proposed by the present invention;

[0026] Figure 3 This is a schematic diagram of the groove base structure of a distortion correction device for processing special-shaped steel pipes proposed by the utility model;

[0027] Figure 4 This is a schematic diagram of the trapezoidal block structure of a distortion correction device for processing special-shaped steel pipes proposed by the present invention;

[0028] Figure 5 The present invention is a schematic diagram of a grinding mechanism of a distortion correction device for processing special-shaped steel pipes.

[0029] Legend:

[0030] 1. Groove base; 2. Grinding mechanism; 201. Servo motor; 202. First grinding rod; 203. Electric telescopic rod; 204. Limiting block; 205. Second grinding rod; 206. First pulley; 207. Winding pulley; 208. Rotating plate; 209. Rotating bar; 210. Belt; 3. Notch; 4. Cylinder; 5. DC motor; 6. Conveyor belt; 7. Fixed block; 8. Hydraulic rod; 9. Trapezoidal block; 10. Triangular extrusion block; 11. Spring; 12. Alarm; 13. Speaker; 14. Groove fixing column; 15. Moving block; 16. Laser pen; 17. Limiting plate; 18. Sliding block; 19. Slide; 20. Controller; 21. Housing; 22. Protective cover; 23. Fixed column; 24. Fixing nut. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1 、 Figure 3 and Figure 4 The utility model provides an embodiment of a distortion correction device for processing special-shaped steel pipes, comprising a groove base 1, a groove base 1 having a groove 3 on the right side of the top, the inner wall of the groove 3 is rotatably connected to a cylinder 4 on the left and right sides, a DC motor 5 is fixedly connected to the right side of the rear portion of the groove base 1, the output end of the DC motor 5 passes through the groove base 1 and is fixedly connected to the right cylinder 4, a conveyor belt 6 is provided on the outside of the cylinder 4, the front and rear sides of the top of the groove base 1 are fixedly connected to fixed blocks 7, the adjacent sides of the two fixed blocks 7 are fixedly connected to hydraulic rods 8, the telescopic ends of the hydraulic rods 8 are fixedly connected to trapezoidal blocks 9, the upper and lower sides of the outer walls of the trapezoidal blocks 9 are slidably connected to triangular extrusion blocks 10, the adjacent ends of the two triangular extrusion blocks 10 are fixedly connected to springs 11 on the left and right sides, a grinding mechanism 2 is provided on the left side of the rear portion of the groove base 1, the grinding mechanism 2 is used to grind the corrected steel to remove burrs and iron chips on it;

[0033] Specifically, the I-shaped steel pipe that needs to be corrected is placed above the conveyor belt 6. By starting the DC motor 5, the cylinder 4 can be driven to rotate. As the cylinder 4 rotates, the outer conveyor belt 6 can be driven to rotate, so that the I-shaped steel pipe moves toward the correction area. At this time, the hydraulic rods 8 on both sides are started to drive the trapezoidal blocks 9 on both sides to move relative to each other. When the triangular extrusion blocks 10 contact the corners on both sides of the I-shaped steel pipe, as the hydraulic rods 8 are squeezed, the triangular extrusion blocks 10 on the same side will move relative to each other, thereby correcting the upper and lower sides of the I-shaped steel pipe that are prone to distortion, and the squeezing of the hydraulic rods 8 at any time will also correct the middle part of the I-shaped steel pipe.

[0034] Reference Figure 1 、 Figure 2 and Figure 5 The grinding mechanism 2 includes a servo motor 201, which is fixedly connected to the left rear portion of the groove base 1. The output end of the servo motor 201 passes through the groove base 1 and is fixedly connected to the first grinding rod 202. The front left side of the top of the groove base 1 is fixedly connected to an electric telescopic rod 203. The telescopic end of the electric telescopic rod 203 is fixedly connected to a limiting block 204. The rear side of the limiting block 204 is rotatably connected to a second grinding rod 205. The rear sides of the outer walls of the second grinding rod 205 and the first grinding rod 202 are fixedly connected to a first pulley 206. The second grinding rod 205 is fixedly connected to the outer wall of the first grinding rod 202. The rear side of 05 is rotatably connected to a rotating plate 208, and the front bottom of the rotating plate 208 is rotatably connected to a winding pulley 207. The rear side of the rotating plate 208 is rotatably connected to a rotating bar 209. The bottom of the rotating bar 209 is rotatably connected to the left side of the top rear portion of the groove base 1. A belt 210 is provided on the outer side of the first pulley 206 and the winding pulley 207; the rear side of the top first pulley 206 is rotatably connected to a sliding block 18, and the rear side of the groove base 1 is fixedly connected to a limiting plate 17. A sliding groove 19 is provided at the front end of the limiting plate 17, and the sliding block 18 is slidably connected to the sliding groove 19;

[0035] Specifically, by starting the servo motor 201, the first grinding rod 202 and the first pulley 206 above can be driven to rotate, and the outer belt 210 will also be driven by the first pulley 206 to rotate together. By starting the electric telescopic rod 203 to retract, the second grinding rod 205 will be driven to move to the bottom. At this time, the rotating bar 209 and the rotating plate 208 will bend to the right and drive the winding pulley 207 to move to the right, so that the belt 210 is always in a taut state, and the burrs or iron filings on the upper and lower sides of the I-shaped steel pipe can be polished off. The moving trajectory of the top first pulley 206 can be limited by the limit plate 17, and the movement of the first pulley 206 can be facilitated by the slide groove 19 and the sliding block 18.

[0036] Reference Figure 1 and Figure 2The top front part of the groove base 1 is fixedly connected to an alarm 12, and the left and right sides of the outer wall of the alarm 12 are fixedly connected to speakers 13; the top middle part of the groove base 1 is fixedly connected to a groove fixing column 14, and the right side of the groove fixing column 14 is slidably connected to a moving block 15, and a laser pen 16 is provided at the front end of the moving block 15, and the outer wall of the laser pen 16 passes through the moving block 15; the left side of the moving block 15 is fixedly connected to a fixing column 23, and the outer side of the fixing column 23 is threadedly connected to a fixing nut 24;

[0037] Specifically, the alarm 12 can be used to alert staff when a fault occurs, the laser pen 16 can be used to horizontally illuminate the calibrated steel pipe to observe whether there is any uncalibrated phenomenon, the height of the laser pen 16 can be adjusted by moving the moving block 15, and the adjusted position can be fixed by fixing the nut 24.

[0038] Reference Figure 1 、 Figure 2 and Figure 5 A controller 20 is fixedly connected to the right side of the top of the groove base 1, and the controller 20 is electrically connected to the DC motor 5, the hydraulic rod 8, the servo motor 201 and the electric telescopic rod 203 respectively; the outer side of the controller 20 is fixedly connected to the outer side of the housing 21, and the outer side of the housing 21 is rotatably connected to the protective cover 22;

[0039] Specifically, the controller 20 can control the starting and operating power between the DC motor 5, the hydraulic rod 8, the servo motor 201 and the electric telescopic rod 203 respectively. The shell 21 can prevent the controller 20 from being damaged due to bumps, and the protective cover 22 can prevent dust, iron filings, etc. from entering the controller 20 and causing damage to the internal electronic components.

[0040] Working principle: Before using the device, first, when performing the correction process, the I-shaped steel pipe to be corrected is placed above the conveyor belt 6, and then the DC motor 5 is started to drive the rotation of the cylinder 4. The rotation of the cylinder 4 will drive the outer conveyor belt 6 to move, and then the I-shaped steel pipe will move stably to the correction area. During this process, the hydraulic rods 8 on both sides are started at the same time to drive the trapezoidal blocks 9 on both sides to move relative to each other. When the triangular extrusion blocks 10 come into contact with the corners on both sides of the I-shaped steel pipe, as the hydraulic rods 8 are further squeezed, the triangular extrusion blocks 10 on the same side will move relative to each other, thereby accurately correcting the possible distortion on the upper and lower sides of the I-shaped steel pipe. At the same time, as the hydraulic rods 8 continue to squeeze, the middle part of the I-shaped steel pipe will also be corrected accordingly.

[0041] And through the grinding mechanism 2, starting the servo motor 201 will drive the first grinding rod 202 and the first pulley 206 above it to rotate. At the same time, due to the rotation of the first pulley 206, the outer belt 210 will also be driven to rotate synchronously. Then, by starting the contraction function of the electric telescopic rod 203, the second grinding rod 205 will move toward the bottom. During this process, the rotating bar 209 and the rotating plate 208 will bend to the right, thereby pushing the winding pulley 207 to move to the right. This series of actions ensures that the belt 210 is always kept taut, thereby effectively grinding the burrs or iron filings on the upper and lower sides of the I-shaped steel pipe.

[0042] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A distortion correction device for processing special-shaped steel pipes, comprising a groove base (1), characterized in that: A notch (3) is provided on the right side of the top of the groove base (1), and cylinders (4) are rotatably connected to the left and right sides of the inner wall of the notch (3). A DC motor (5) is fixedly connected to the right side of the rear of the groove base (1). The output end of the DC motor (5) passes through the groove base (1) and is fixedly connected to the cylinder (4) on the right side. A conveyor belt (6) is provided on the outside of the cylinder (4). Fixed blocks (7) are fixedly connected to the front and rear sides of the top of the groove base (1). The two fixed blocks (7) are fixed to the right side of the groove base (1). The adjacent sides of the block (7) are fixedly connected with a hydraulic rod (8), the telescopic end of the hydraulic rod (8) is fixedly connected with a trapezoidal block (9), the upper and lower sides of the outer wall of the trapezoidal block (9) are slidably connected with a triangular extrusion block (10), the left and right sides of the adjacent ends of the two triangular extrusion blocks (10) are fixedly connected with a spring (11), and a grinding mechanism (2) is provided on the left side of the rear part of the groove base (1), and the grinding mechanism (2) is used to grind the calibrated steel to remove burrs and iron chips on the upper part.

2. The distortion correction device for processing special-shaped steel pipes according to claim 1, characterized in that: The grinding mechanism (2) comprises a servo motor (201), the servo motor (201) is fixedly connected to the left rear portion of the groove base (1), the output end of the servo motor (201) passes through the groove base (1) and is fixedly connected to a first grinding rod (202), the front left side of the top end of the groove base (1) is fixedly connected to an electric telescopic rod (203), the telescopic end of the electric telescopic rod (203) is fixedly connected to a limiting block (204), the rear side of the limiting block (204) is rotatably connected to a second grinding rod (205), and the second grinding rod (205) is fixedly connected to the front left side of the top end of the groove base (1). 05) and the first grinding rod (202) are fixedly connected to the first pulley (206) on the rear side of the outer wall, the second grinding rod (205) is rotatably connected to the rear side of the rotating plate (208), the front end bottom of the rotating plate (208) is rotatably connected to the winding pulley (207), the rear side of the rotating plate (208) is rotatably connected to the rotating bar (209), the bottom of the rotating bar (209) is rotatably connected to the left side of the rear top of the groove base (1), and a belt (210) is provided on the outer side of the first pulley (206) and the winding pulley (207).

3. The distortion correction device for processing special-shaped steel pipes according to claim 1, characterized in that: The front portion of the top end of the groove base (1) is fixedly connected to an alarm (12), and the left and right sides of the outer wall of the alarm (12) are fixedly connected to speakers (13).

4. The distortion correction device for processing special-shaped steel pipes according to claim 1, characterized in that: A groove fixing column (14) is fixedly connected to the middle of the top of the groove base (1), a moving block (15) is slidably connected to the right side of the groove fixing column (14), a laser pen (16) is provided at the front end of the moving block (15), and the outer wall of the laser pen (16) passes through the moving block (15).

5. The distortion correction device for processing special-shaped steel pipes according to claim 4, characterized in that: The left side of the moving block (15) is fixedly connected with a fixing column (23), and the outer side of the fixing column (23) is threadedly connected with a fixing nut (24).

6. The distortion correction device for processing special-shaped steel pipes according to claim 2, characterized in that: The rear side of the first pulley (206) at the top is rotatably connected to a sliding block (18), the rear side of the groove base (1) is fixedly connected to a limiting plate (17), the front end of the limiting plate (17) is provided with a sliding groove (19), and the sliding block (18) is slidably connected to the sliding groove (19).

7. The distortion correction device for processing special-shaped steel pipes according to claim 2, characterized in that: A controller (20) is fixedly connected to the right side of the top of the groove base (1), and the controller (20) is electrically connected to the DC motor (5), the hydraulic rod (8), the servo motor (201) and the electric telescopic rod (203) respectively.

8. The distortion correction device for processing special-shaped steel pipes according to claim 7, characterized in that: The outer side of the controller (20) is fixedly connected to a housing (21), and the outer side of the housing (21) is rotatably connected to a protective cover (22).

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