Copper wire lamp all-in-one machine

Abstract

The utility model relates to the technical field of copper wire lamps, in particular to a copper wire lamp all-in-one machine. The copper wire polishing machine comprises a rack, a linear guide rail is arranged on the rack, a grinding wheel polishing device is arranged on the linear guide rail and comprises a grinding wheel, a lifting plate and a grinding wheel motor for driving the grinding wheel, the grinding wheel is perpendicular to the linear guide rail, the lifting plate is located below the grinding wheel, and a copper wire penetrates through the lifting plate and is polished through the grinding wheel. The distance between the copper wire and the grinding wheel is adjusted through the lifting movement of the lifting plate, after adjustment, the copper wire penetrates through the lifting plate, the grinding wheel rotates and grinds, and a position for welding a lamp bead is machined on the copper wire, so that the production cost is greatly reduced, and the occupied area of equipment is smaller.

Description

Technical Field

[0001] The utility model relates to the technical field of copper wire lamps, in particular to a copper wire lamp integrated machine. Background Art

[0002] The existing copper wire lamp all-in-one machine can realize the welding of multiple lamp beads on copper wire. It uses laser cutting to cut the insulation layer of copper wire (enameled wire) to create the welding position for welding lamp beads. Then it realizes automated production through processes such as solder paste application, lamp bead attachment, high temperature welding, glue application, and UV curing. The existing copper wire lamp all-in-one machine has the following defects:

[0003] 1. Laser equipment is required, and the production cost is high;

[0004] 2. The entire equipment is long and occupies a large area;

[0005] 3. If you want to produce multiple copper wires at the same time, it will not only increase the production cost, but also increase the width of the equipment and further increase the floor space.

[0006] Therefore, based on the above-mentioned defects of the existing copper wire lamp integrated machine, it is necessary to improve the existing copper wire lamp integrated machine. Utility Model Content

[0007] The purpose of the utility model is to provide a copper wire lamp integrated machine to address the deficiencies of the existing technology, and the copper wire lamp integrated machine solves the defects of the existing equipment such as high production cost and large floor space.

[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions.

[0009] The copper wire lamp integrated machine includes a frame, a linear guide rail is provided on the frame, and a grinding wheel grinding device is provided on the linear wire. The grinding wheel grinding device includes a grinding wheel, a lifting plate and a grinding wheel motor for driving the grinding wheel. The grinding wheel is perpendicular to the linear guide rail, and the lifting plate is located below the grinding wheel. The copper wire passes through the lifting plate and is ground by the grinding wheel.

[0010] Furthermore, a wire groove and a grinding wheel groove are provided on the top of the lifting plate. The wire groove is parallel to the linear guide rail, and the grinding wheel groove is perpendicular to and connected to the wire groove. The wire groove is used for threading the copper wire, and the grinding wheel groove is used for moving the grinding wheel.

[0011] Furthermore, a fixed block is provided below the lifting plate, and a cylinder is installed on the side of the fixed block, which drives the lifting plate to rise and fall. The cylinder pushes up the lifting plate, so that the distance between the lifting plate and the bottom end of the grinding wheel is more accurate to achieve grinding.

[0012] Furthermore, the grinding wheel grinding device further includes a grinding wheel box, which is mounted on the linear guide rail, wherein the grinding wheel, the fixed block, the lifting plate, and the cylinder are located in the grinding wheel box, and the driving shaft of the grinding wheel motor penetrates the grinding wheel box and drives the grinding wheel. The structure of the grinding wheel box is more compact.

[0013] Furthermore, a mounting plate is slidably mounted on the linear guide rail, the mounting plate is located next to the grinding wheel box, a grinding wheel motor fixing seat is mounted on the mounting plate, and the grinding wheel motor is fixed on the grinding wheel motor fixing seat.

[0014] Furthermore, a grinding wheel motor guide rail is mounted on the mounting plate, a grinding wheel motor fixing seat is slidably mounted on the grinding wheel motor guide rail, the grinding wheel motor guide rail is perpendicular to the linear guide rail, the grinding wheel motor fixing seat is equipped with a belt and a belt drive motor, and the belt drive motor is mounted on the mounting plate, so as to enable the grinding wheel to move perpendicularly to the linear guide rail in the horizontal direction.

[0015] Furthermore, a material placing rack is provided on the front side of the frame, and a material collecting rack is provided on the rear side of the frame, so that the length of the integrated body can be shortened and the floor space occupied can be reduced.

[0016] Furthermore, the linear conductor is sequentially equipped with a material unwinding rack, a front clamping device, a grinding wheel polishing device, a power-on detection device, a tinning mechanism, a patch mechanism, a high-temperature device, a lamp bead light detection device, a wire cutting device, a glue dispensing device, a UV curing lamp, and a rear clamping device, enabling automated production.

[0017] Furthermore, the dispensing device and UV curing lamp are provided in two groups, namely, a front dispensing device, a front UV curing lamp, a rear dispensing device, and a rear UV curing lamp, which are provided in sequence.

[0018] Furthermore, the rear clamping device is connected to the front clamping device via a connecting rod, so as to achieve synchronous movement of the copper wire.

[0019] The beneficial effect of the utility model is that the distance between the copper wire and the grinding wheel is adjusted by the lifting and moving of the lifting plate. After adjustment, the copper wire passes through the lifting plate, and the grinding wheel rotates and grinds to process the position for welding the lamp beads on the copper wire, thereby greatly reducing the production cost and making the equipment occupy a smaller area. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0021] Figure 2 for Figure 1 Schematic diagram of the structure from another angle.

[0022] Figure 3 It is a front structural schematic diagram of the present utility model.

[0023] Figure 4 It is a schematic diagram of the top structure of the utility model.

[0024] Figure 5 It is a structural schematic diagram of the grinding wheel grinding device of the present utility model.

[0025] Label and description:

[0026] Unloading rack 1, front clamping device 2, grinding wheel polishing device 3, power-on detection device 4, tinning mechanism 5, patch mechanism 6, high-temperature device 7, lamp bead luminescence detection device 8, tangent device 9, front gluing device 10, front UV curing lamp 11, rear gluing device 12, rear UV curing lamp 13, rear clamping device 14, material collection rack 15, linear guide 16, mounting plate 17, grinding wheel motor fixing seat 18, grinding wheel motor 19, grinding wheel box 20, grinding wheel 21, fixing block 22, lifting plate 23, cylinder 24, wire groove 25, grinding wheel groove 26, grinding wheel motor guide rail 27, belt drive motor 28, movable door 29, lamp bead rack 30. DETAILED DESCRIPTION

[0027] The present invention will be further described below with reference to the accompanying drawings.

[0028] See Figure 1 —— Figure 5 The copper wire and lamp all-in-one machine of the present invention is equipped with a linear guide rail 16 on the frame. The linear guide rail 16 is sequentially equipped with a material unwinding rack 1, a front clamping device 2, a grinding wheel polishing device 3, a power-on detection device 4, a tinning mechanism 5, a patch mechanism 6, a high-temperature device 7, a lamp bead luminescence detection device 8, a wire cutting device 9, a glue dispensing device, a UV curing lamp, and a rear clamping device 14. Furthermore, the glue dispensing device and UV curing lamp are provided in two groups: a front glue dispensing device 10, a front UV curing lamp 11, a rear glue dispensing device 12, and a rear UV curing lamp 13, arranged in that order.

[0029] The utility model is provided with a material unwinding rack 1 on the side of the front end of the frame, and a material receiving rack 15 on the side of the rear end of the frame. The frame is also provided with a plurality of wire passing wheels for moving the copper wire for feeding and winding.

[0030] The grinding wheel grinding device 3 of the present invention includes a grinding wheel 21 and a grinding wheel motor 19 for driving the grinding wheel 21. The copper wire passes through the bottom of the grinding wheel 21 and is ground by the grinding wheel 21. The grinding wheel grinding device 3 can reduce production costs while ensuring production quality.

[0031] The material unwinding rack 1 of the present invention is used to place the copper wire to be processed; the front clamping device 2 is used to clamp the copper wire; the power-on detection device 4 performs power-on detection by contacting the copper core wire exposed by the polishing of the copper wire with a probe; the tinning mechanism 5 applies solder paste to the welding position; the lamp bead material rack 30 is used to place lamp beads; the patch mechanism 6 absorbs the lamp beads on the lamp bead material rack 30 and places them at the solder paste application position; the high-temperature device 7 solidifies the solder paste by high-temperature hot air to weld the lamp beads; the lamp bead luminescence detection device 8 detects whether the lamp beads are luminous normally through optical fiber when the power-on detection device 4 is energized; the wire cutting device 9 cuts the lamp beads that are not luminous normally by the downward moving cutter The different copper cores are cut off, so that the series-parallel effect can be achieved; the front glue dispensing device 10 dispenses glue on the lamp bead position to prevent the copper core from being exposed; the front UV curing lamp 11 cures the glue; the rear glue dispensing device 12 dispenses glue on the lamp bead position again to better wrap the lamp bead and ensure safety; the rear UV curing lamp 13 cures the glue again to form a specific wrapping shape; the rear clamping device 14 is used to clamp the copper wire, and the rear clamping device 14 is connected to the front clamping device 2 through a connecting rod. When the rear clamping device 4 moves, the front clamping device moves together, thereby pulling the copper wire; the material receiving rack 15 is used to rewind the processed copper wire lamp.

[0032] The unloading rack 1, the front clamping device 2, the power-on detection device 4, the tinning mechanism 5, the patch mechanism 6, the high-temperature device 7, the lamp bead luminescence detection device 8, the tangent device 9, the front gluing device 10, the front UV curing lamp 11, the rear gluing device 12, the rear UV curing lamp 13, the rear clamping device 14, the material receiving rack 15, and the lamp bead rack 30 of the utility model, their respective specific structures can be referred to existing similar products and will not be described here.

[0033] More specifically, see Figure 5 The grinding wheel grinding device 3 of the present invention includes a mounting plate 17, a grinding wheel motor fixing seat 18, a grinding wheel motor 19, a grinding wheel box 20, a grinding wheel 21, a fixing block 22, a cylinder 24, a lifting plate 23, a wire groove 25, a grinding wheel groove 26, a grinding wheel motor guide rail 27, a belt drive motor 28, and a movable door 29.

[0034] The grinding wheel box 20 of the present invention is mounted on the linear guide 16, and the grinding wheel 21 is located inside the grinding wheel box 20, perpendicular to the linear guide 16. A mounting plate 17 is slidably mounted on the linear guide 16, and the mounting plate 17 is located next to the grinding wheel box 20. A grinding wheel motor mounting base 18 is mounted on the mounting plate 17, and a grinding wheel motor 19 is fixed to the grinding wheel motor mounting base 18. The drive shaft of the grinding wheel motor 19 penetrates the grinding wheel box 20 and drives the grinding wheel 21. The operation of the grinding wheel motor 19 drives the grinding wheel 21 to rotate. When the grinding wheel 21 rotates, it rubs against the copper wire below, grinding off the insulation layer of the copper wire at a specific position, exposing the copper core, ready for soldering of the lamp beads.

[0035] The grinding wheel box 20 of the present invention is provided with a fixed block 22, which is located below the grinding wheel 21. A cylinder 24 is installed on each side of the fixed block 22. A lifting plate 23 is provided on the top of the fixed block 22. The two cylinders 24 respectively drive the two sides of the lifting plate 23. The lifting plate 23 is raised and lowered by the cylinder 24.

[0036] The top of the lifting plate 23 of the present invention is provided with a wire groove 25 and a grinding wheel groove 26. The wire groove 25 is parallel to the linear guide 16, while the grinding wheel groove 26 is perpendicular to and connected to the wire groove 25. The copper wire moves along the wire groove 25, and the grinding wheel 21 moves along the grinding wheel groove 26. In the present invention, the lifting plate 23 is lifted upward by a cylinder 24, so that the bottom end of the grinding wheel 21 contacts and rubs against the copper wire in the wire groove 25, achieving the desired grinding effect.

[0037] The mounting plate 17 of the present invention is equipped with a grinding wheel motor guide rail 17, a grinding wheel motor fixing seat 18 is slidably arranged on the grinding wheel motor guide rail 27, the grinding wheel motor guide rail 27 is perpendicular to the linear guide rail 16, the grinding wheel motor fixing seat 18 is equipped with a belt and a belt drive motor 28, and the belt drive motor 28 is mounted on the mounting plate 17.

[0038] The present invention has two parallel wire slots 25, enabling the simultaneous production of two copper wires. Therefore, the grinding wheel 21 must be moved between the two wire slots 25 to grind the copper wires within each slot 25. The belt drive motor 28 rotates the belt, moving the grinding wheel motor mount 18 along the grinding wheel motor guide rail 27. This allows the grinding wheel motor 19 to drive the grinding wheel 21 along the grinding wheel slot 26, completing the sequential grinding of the two copper wires. If only one copper wire is being produced, the grinding wheel motor mount 18 does not need to be moved, and the grinding wheel 21 does not need to be repositioned.

[0039] From the above introduction, it can be seen that the width of the all-in-one machine of the present invention can be reduced on the basis of existing equipment, and it can also realize the simultaneous production of multiple copper wires. At the same time, the unloading rack 1 and the receiving rack 15 are respectively arranged on the sides of the frame, which can shorten the length of the all-in-one machine and reduce the floor space.

[0040] Of course, the embodiments described above are only preferred examples of the present invention and do not limit the scope of implementation of the present invention. Therefore, any equivalent changes or modifications made based on the structure, features and principles described in the scope of the patent application of the present invention should be included in the scope of the patent application of the present invention.

Claims

1. Copper wire lamp all-in-one machine, characterized by: It includes a frame, a linear guide rail is provided on the frame, a grinding wheel grinding device is provided on the linear conductor, the grinding wheel grinding device includes a grinding wheel, a lifting plate and a grinding wheel motor for driving the grinding wheel, the grinding wheel is perpendicular to the linear guide rail, the lifting plate is located below the grinding wheel, the copper wire passes through the lifting plate, and is ground by the grinding wheel.

2. The copper wire lamp integrated machine according to claim 1, characterized in that: A wire groove and a grinding wheel groove are provided on the top of the lifting plate. The wire groove is parallel to the linear guide rail, and the grinding wheel groove is perpendicular to and connected to the wire groove.

3. The copper wire lamp integrated machine according to claim 2, characterized in that: A fixed block is provided below the lifting plate, and a cylinder is installed on the side of the fixed block, and the cylinder drives the lifting plate to rise and fall.

4. The copper wire lamp integrated machine according to claim 3, characterized in that: The grinding wheel grinding device also includes a grinding wheel box, which is installed on the linear guide rail. The grinding wheel, fixed block, lifting plate and cylinder are located in the grinding wheel box. The driving shaft of the grinding wheel motor penetrates the grinding wheel box and drives the grinding wheel.

5. The copper wire lamp integrated machine according to claim 1, characterized in that: A mounting plate is slidably provided on the linear guide rail, the mounting plate is located beside the grinding wheel box, a grinding wheel motor fixing seat is mounted on the mounting plate, and the grinding wheel motor is fixed on the grinding wheel motor fixing seat.

6. The copper wire lamp integrated machine according to claim 5, characterized in that: A grinding wheel motor guide rail is installed on the mounting plate, a grinding wheel motor fixing seat is slidably provided on the grinding wheel motor guide rail, the grinding wheel motor guide rail is perpendicular to the linear guide rail, the grinding wheel motor fixing seat is equipped with a belt and a belt drive motor, and the belt drive motor is installed on the mounting plate.

7. The copper wire lamp integrated machine according to any one of claims 1 to 6, characterized in that: A material placing rack is provided on the front side of the frame, and a material collecting rack is provided on the rear side of the frame.

8. The copper wire lamp integrated machine according to claim 7, characterized in that: The straight wire is provided with a material unloading rack, a front clamping device, a grinding wheel polishing device, a power-on detection device, a tinning mechanism, a patch mechanism, a high-temperature device, a lamp bead luminescence detection device, a wire cutting device, a glue dispensing device, a UV curing lamp, and a rear clamping device in sequence.

9. The copper wire lamp integrated machine according to claim 8, characterized in that: The dispensing device and UV curing lamp are provided in two groups, namely a front dispensing device, a front UV curing lamp, a rear dispensing device, and a rear UV curing lamp, which are provided in sequence.

10. The copper wire lamp integrated machine according to claim 8, characterized in that: The rear clamping device is connected to the front clamping device through a connecting rod.

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