Intelligent fastening equipment

Through the design of intelligent fastening equipment, the problems of torque monitoring and falling prevention of fastening equipment are solved, precise torque control and automatic alarm are achieved, and production efficiency and equipment stability are improved.

CN223265552UActive Publication Date: 2025-08-26SHENZHEN XUJI PINEYMITE CABLE BRIDGE
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Patent Information

Application Number
CN202422068630.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-08-26
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The existing fastening equipment cannot effectively monitor torque, lacks alarm function, and needs manual calibration after tightening, which is inconvenient to operate, which can easily cause equipment to fall and damage.

Method used

An intelligent fastening device is designed, equipped with a body, adjustment components and auxiliary components, including a limit ring, adjustment slot, limit teeth, adjustment gear plate and connecting rod, to achieve precise torque control, and is equipped with a locking mechanism and a detection unit. It supports docking with the MES system, automatically detects and alarms, and has convenient angle adjustment and stable placement functions.

Benefits of technology

Accurate torque control and automatic alarm are realized, reducing manual calibration needs, preventing equipment from falling, improving production efficiency, reducing defective yields, and enhancing equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent fastening equipment relates to fastening equipment technical field, including machine body and adjusting subassembly, the surface of machine body is provided with the control screen, the adjusting subassembly that is used for angle adjustment convenient to place is arranged on the side of machine body, and the adjusting subassembly includes spacing ring, adjusting groove, spacing tooth, adjusting fluted disc and connecting rod, and an adjusting groove is formed in the limiting ring, limiting teeth are installed in the adjusting groove, an adjusting fluted disc is installed on the inner side of the limiting teeth in a meshed mode, and a connecting rod is installed on the surface of the middle of the adjusting fluted disc. According to the intelligent fastening equipment, the adjusting fluted disc can rotate to drive the clamping hoop to rotate so as to adjust the angle, so that the clamping hoop can better clamp and place a fastening machine more conveniently, and the risk that the fastening machine falls off and is damaged when workpieces are placed on a table top when the workpieces are alternated is avoided; the locking mechanism part, the controller and the detection unit in the machine body can carry out accurate torsion control on the intelligent fastening equipment, and the locking result can be traced and exported.
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Description

Technical Field

[0001] The utility model relates to the technical field of fastening equipment, in particular to an intelligent fastening equipment. Background Art

[0002] With the continuous development of industrial automation, smart electric screwdrivers, as an advanced tightening tool, have been widely used in various manufacturing fields. In particular, for some high-tight connection copper and aluminum busbar flow products, there are extremely high requirements for torque stability and traceability, so a traceable smart fastening device is needed.

[0003] However, existing fastening equipment is inconvenient for torque monitoring, alarming, and subsequent tracing of fastened products. Manual secondary torque calibration is required after fastening, which is time-consuming and labor-intensive. During operation, the fastening end can be easily dropped and damaged if placed arbitrarily on the table.

[0004] Therefore, in view of this, research and improvement are conducted on the existing structure and defects, and an intelligent fastening device is provided. Utility Model Content

[0005] The purpose of the present utility model is to provide an intelligent fastening device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent fastening device, comprising a body and an adjustment component, a control screen being provided on the surface of the body, the adjustment component for angle adjustment for easy placement being provided on the side of the body, and the adjustment component comprising a limit ring, an adjustment groove, a limit tooth, an adjustment gear disc and a connecting rod, an adjustment groove being provided inside the limit ring, and a limit tooth being installed inside the adjustment groove, an adjustment gear disc being meshed with the inner side of the limit tooth, and a connecting rod being installed on the middle surface of the adjustment gear disc.

[0007] Furthermore, the limiting ring and the adjusting groove are an integrated structure, and the depth of the adjusting groove is twice the thickness of the adjusting toothed disc.

[0008] Furthermore, a plug interface is provided on the top of the body, and a connecting line is connected inside the plug interface.

[0009] Furthermore, the end of the connecting line is connected to a fastening machine, and the lower end of the fastening machine is provided with a magnetic socket.

[0010] Furthermore, the end of the connecting rod is connected to a reinforcement plate, and a clamping hoop is installed on the side of the reinforcement plate.

[0011] Furthermore, the shape of the clamping hoop is C-shaped, and the clamping hoop and the reinforcing plate are tightly connected.

[0012] Furthermore, an auxiliary component for assisting in the placement of the machine body is provided on the lower side of the rear side of the machine body. The auxiliary component includes a storage groove and an auxiliary support, and the auxiliary support is installed inside the storage groove.

[0013] Furthermore, the auxiliary support is in a U-shaped form, and the auxiliary support and the storage groove are rotatably connected by a connecting shaft.

[0014] The utility model provides an intelligent fastening device, which has the following beneficial effects:

[0015] 1. In the utility model, the adjusting tooth disc can be horizontally moved and adjusted through the adjusting groove inside the limiting ring. When the adjusting tooth disc is engaged with the limiting teeth, the adjusting tooth disc, the connecting rod, the clamping hoop, etc. are limited and cannot be rotated and adjusted. When the adjusting tooth disc horizontally moves and separates from the limiting teeth, the adjusting tooth disc can be rotated to drive the clamping hoop to rotate for angle adjustment, so that the clamping hoop can better and more conveniently clamp and place the fastening machine, avoiding the risk of the fastening machine falling and being damaged when placed on the table during workpiece alternation.

[0016] 2. In the utility model, through the locking mechanism part inside the machine body, the controller and the detection unit, the intelligent fastening device can perform precise torque control, the locking results can be traced and exported, and the machine body can be docked with the MES system, which can prevent mistakes, automatically detect and alarm incorrect operations such as missing screws, slipping teeth, jamming, etc. during the assembly process, so as to prevent the occurrence of defective products caused by improper assembly. After the auxiliary support rotates and opens from the storage groove, the machine body can be tilted for placement, which is more convenient for the user to view and control the control screen, and also increases the stability of the machine body, avoiding the machine body from tipping over caused by external forces. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 is a schematic diagram of the overall structure of an intelligent fastening device of the utility model;

[0018] Figure 2 is a schematic diagram of the structure of the adjusting component of an intelligent fastening device of the utility model;

[0019] Figure 3 is a schematic diagram of the structure of the auxiliary component of an intelligent fastening device of the utility model.

[0020] In the figure: 1. Machine body; 2. Control screen; 3. Jack; 4. Connecting wire; 5. Fastening machine; 6. Magnetic suction socket; 7. Adjusting component; 701. Limiting ring; 702. Adjusting groove; 703. Limiting teeth; 704. Adjusting tooth disc; 705. Connecting rod; 8. Reinforcement plate; 9. Clamping hoop; 10. Auxiliary component; 1001. Storage groove; 1002. Auxiliary support. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0021] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.

[0022] like Figure 1 and Figure 2 As shown, an intelligent fastening device includes a body 1 and an adjustment component 7. The surface of the body 1 is provided with a control screen 2. The locking mechanism part, the controller and the detection unit inside the body 1 are capable of precise torque control. The locking results are traceable and exportable. In addition, the body 1 can be connected to the MES system to prevent mistakes, automatically detect and alarm, and prevent incorrect operations such as screw leakage, slipping, and jamming during assembly, thereby preventing defective products caused by improper assembly. The adjustment component is used for angle adjustment and easy placement. Component 7 is arranged on the side of the body 1, and the adjustment component 7 includes a limiting ring 701, an adjustment groove 702, a limiting tooth 703, an adjustment tooth disc 704 and a connecting rod 705. The limiting ring 701 is provided with an adjustment groove 702. The adjustment groove 702 inside the limiting ring 701 allows the adjustment tooth disc 704 to be moved laterally and adjusted. The limiting tooth 703 is installed inside the adjustment groove 702. The inner side of the limiting tooth 703 is engaged with the adjustment tooth disc 704. When the adjustment tooth disc 704 and the limiting tooth 703 are engaged, the adjustment tooth disc 704 is engaged with the limiting tooth 703. The disc 704 and the connecting rod 705 and the clamping hoop 9 are limited and cannot be rotated to adjust the angle. When the adjusting tooth disc 704 moves horizontally and the limiting teeth 703 are separated, and the connecting rod 705 is installed on the middle surface of the adjusting tooth disc 704, the limiting ring 701 and the adjusting groove 702 are an integrated structure, and the depth of the adjusting groove 702 is twice the thickness of the adjusting tooth disc 704, the adjusting tooth disc 704 can be rotated to drive the clamping hoop 9 to rotate to adjust the angle, so that the clamping hoop 9 can better engage and place the fastening machine 5 more conveniently, avoiding The fastening-free machine 5 is at risk of falling and being damaged when placed on a table when the workpieces are alternated. A socket 3 is provided on the top of the body 1, and a connecting line 4 is connected to the inside of the socket 3. The end of the connecting line 4 is connected to the fastening machine 5, and a magnetic socket 6 is provided at the lower end of the fastening machine 5. The end of the connecting rod 705 is connected to a reinforcement plate 8, and a clamping hoop 9 is installed on the side of the reinforcement plate 8. The clamping hoop 9 is C-shaped and can be used for temporary positioning of the fastening machine 5. It is easy to operate, and the clamping hoop 9 and the reinforcement plate 8 are tightly connected.

[0023] like Figure 3As shown, an auxiliary component 10 for assisting in the placement of the body 1 is provided on the lower side of the rear side of the body 1. The auxiliary component 10 includes a storage groove 1001 and an auxiliary support 1002. The auxiliary support 1002 is installed inside the storage groove 1001. The shape of the auxiliary support 1002 is a U shape. After the auxiliary support 1002 rotates and opens from the storage groove 1001, the body 1 can be placed obliquely, which is more convenient for the user to view and control the control screen 2, and also increases the stability of the body 1 to prevent the body 1 from tipping over caused by external forces. The auxiliary support 1002 and the storage groove 1001 are rotatably connected by a connecting shaft.

[0024] In summary, for the intelligent fastening device, first according to Figure 1-Figure 3 the structure shown in the figure, a locking mechanism part, a controller and a detection unit are carried inside the body 1. The intelligent fastening device can perform precise torque control. The controller detects problems such as missing locking, floating locking, and jamming of screws. The control screen 2 adopts a TFT-LCD touch screen menu operation mode. The locking result can be traced and exported. And the body 1 can be docked with the MES system, which can prevent mistakes, automatically detect and alarm incorrect operations such as missing locking, slipping teeth, and jamming of screws during the assembly process, thereby preventing defective products from occurring due to improper assembly. It is very easy to realize the process of screwing the workpiece, reducing the labor intensity of workers and improving productivity. When in use, the corresponding screwdriver bit is installed into the magnetic suction socket 6. When replacing the workpiece during the assembly of the screw, the fastening machine 5 can be temporarily placed in the clamping hoop 9 to avoid randomly placing the fastening machine 5 on the desktop and avoid risks such as dropping. When adjusting the angle of the clamping hoop 9, the clamping hoop 9 can be horizontally pulled so that the adjusting gear disk 704 moves horizontally in the adjusting groove 702. When the adjusting gear disk 704 moves horizontally and separates from the limiting tooth 703, the adjusting gear disk 704 can rotate to带动 the clamping hoop 9 to rotate for angle adjustment. After adjustment, the adjusting gear disk 704 is pushed to engage with the limiting tooth 703 for limiting. The operation is simple. When in use, the auxiliary support 1002 can also be rotated to open from the storage groove 1001, so that the body 1 can be placed obliquely. At this time, the user can view and control the control screen 2, and also increase the stability of the body 1 to prevent the body 1 from tipping over caused by external forces.

[0025] The embodiments of the present invention are given for the purposes of illustration and description, and are not exhaustive or limit the present invention to the disclosed form. Many modifications and variations are obvious to those of ordinary skill in the art. The embodiments are chosen and described in order to better explain the principles of the present invention and its practical applications, and to enable those of ordinary skill in the art to understand the present invention and design various embodiments with various modifications suitable for specific purposes.

Claims

1. An intelligent fastening device, comprising a body (1) and an adjustment assembly (7), characterized in that: A control screen (2) is provided on the surface of the body (1), and an adjustment component (7) for angle adjustment to facilitate placement is arranged on the side of the body (1). The adjustment component (7) includes a limit ring (701), an adjustment slot (702), limit teeth (703), an adjustment gear disc (704), and a connecting rod (705). An adjustment slot (702) is opened inside the limit ring (701), and limit teeth (703) are installed inside the adjustment slot (702). An adjustment gear disc (704) is meshed and installed inside the limit teeth (703), and a connecting rod (705) is installed on the middle surface of the adjustment gear disc (704).

2. The intelligent fastening device according to claim 1, characterized in that: The limit ring (701) and the adjustment slot (702) are of an integrated structure, and the depth of the adjustment slot (702) is twice the thickness of the adjustment gear disc (704).

3. The intelligent fastening device according to claim 1, characterized in that: An insertion interface (3) is provided on the top of the body (1), and a connecting wire (4) is connected inside the insertion interface (3).

4. The intelligent fastening device according to claim 3, characterized in that: The end of the connecting wire (4) is connected to a fastening machine (5), and a magnetic suction socket (6) is provided at the lower end of the fastening machine (5).

5. The intelligent fastening device according to claim 1, characterized in that: The end of the connecting rod (705) is connected to a reinforcement plate (8), and a clamping hoop (9) is installed on the side of the reinforcement plate (8).

6. The intelligent fastening device according to claim 5, characterized in that: The clamping hoop (9) is in a C shape, and the clamping hoop (9) and the reinforcement plate (8) are tightly connected.

7. The intelligent fastening device according to claim 1, characterized in that: An auxiliary component (10) for assisting in the placement of the body (1) is provided on the lower side of the rear of the body (1). The auxiliary component (10) includes a storage slot (1001) and an auxiliary support (1002). The auxiliary support (1002) is installed inside the storage slot (1001).

8. The intelligent fastening device according to claim 7, characterized in that: The auxiliary support (1002) is in a U shape, and the auxiliary support (1002) and the storage slot (1001) are rotationally connected through a connecting shaft.