Automatic lock point searching and torsion assembling mechanism
Through automatic lock point search and torque assembly mechanism, efficient locking and torque value detection of the valve body is achieved, solving the problems of low manual locking efficiency and inaccurate torque control, and improving the sealing and reliability of the valve.
Patent Information
- Application Number
- CN202422608597.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-29
AI Technical Summary
During the locking process of existing valve body, manual locking point search efficiency is low and the torque value of the axle element after locking cannot be controlled within the set range, resulting in insufficient sealing and reliability.
An automatic lock point search and torque assembly mechanism is designed, including a base, valve body, axle piece, locking column, lock point smelting tool, induction assembly and torque rotation testing assembly. Through the coordination of the positioning assembly and the induction baffle, automatic lock point search is achieved, and the torque rotation testing assembly is used to detect whether the torque value of the axle piece after locking is within a reasonable range.
Improve locking efficiency and accuracy, reduce error rate, and ensure valve sealing and reliability.
Smart Images

Figure CN223265595U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of mechanical assembly, and in particular relates to an automatic locking point-finding and torque assembly mechanism. Background Art
[0002] Valves are essential components in industrial equipment used to control fluid flow and regulate pressure. The valve body is a critical component, and its design and manufacturing quality directly impact the valve's sealing, durability, and reliability. Valve body locking is crucial to ensuring valve sealing, ensuring the valve can reliably control fluid flow under various operating conditions.
[0003] During the process of locking the valve body, the efficiency of manually locking and finding the locking point is too low, and the torque value of the axis after locking cannot be controlled within the set range.
[0004] Therefore, it is urgent to design a mechanism that can accurately find the locking point and check the torque value of the axle core after locking. Utility Model Content
[0005] Purpose of the utility model: In order to overcome the above shortcomings, the purpose of this utility model is to provide an automatic locking point and torque assembly mechanism, which not only realizes the automatic locking point, but also realizes the detection function of the torque value of the axis part after locking, reduces the error rate of valve body locking, and improves the locking efficiency and accuracy.
[0006] Technical solution: In order to achieve the above-mentioned purpose, the utility model provides an automatic locking point and torque assembly mechanism, including a base, a valve body, an axis, a locking column, a locking point jig, a sensing component and a torque rotation test component; the valve body is arranged on the base; the axis is arranged in the valve body; the locking column is arranged on the valve body; the locking point jig is arranged above the locking column; a group of positioning components and a group of sensing baffles are provided on the locking point jig; the positioning components are arranged on both sides of the lower part of the locking point jig; the sensing baffle is arranged on the upper end of the positioning component; the sensing component is arranged at one end of the base; the torque rotation test component is arranged on the base and is located next to the axis; the positioning component and the sensing baffle cooperate with the sensing component to complete automatic locking point search; the axis cooperates with the torque rotation test component to ensure that the torque value is within a reasonable range.
[0007] Furthermore, before the locking action begins, the locking post is placed on the valve body, and the lower part of the locking post is placed into the upper opening of the valve body to complete the positioning;
[0008] Furthermore, the locking point fixture also includes a positioning column housing, a connector, and a locking shaft. The positioning column housing is located outside the positioning assembly and connected to the locking shaft via the connector. The sensor baffles are located on both sides of the connector. The presence of the sensor baffles on both sides of the connector ensures that the locking point fixture can be detected by the sensor assembly even when it is only rotated half a turn, improving operation efficiency.
[0009] Furthermore, the positioning assembly includes a positioning post and a spring. The positioning post is provided with a spring. The upper end of the spring is connected to the upper surface of the positioning post housing, and the lower end is connected to the positioning post. The spring is used to elastically connect the positioning post to the positioning post housing, ensuring that the positioning post can complete the locking point after finding the locking point.
[0010] Furthermore, the sensing assembly includes a mounting post and a sensing member, wherein the sensing member is disposed above the base via the mounting post. The sensing member is located above the base and is configured to cooperate with the sensing baffle.
[0011] Furthermore, a locking point is provided at the lower end of the positioning column; a group of card slots are provided at the upper end of the locking column; the locking point and the card slot cooperate to complete the positioning; the sensing part cooperates with the sensing baffle to provide a signal for the locking point jig to start locking.
[0012] Furthermore, after the locking point is inserted into the slot, it drives the sensing baffle to move downward. At the same time, after the sensing part senses the movement of the sensing baffle, the locking rotating shaft drives the locking point jig to rotate downward along the axis to start the locking process.
[0013] Furthermore, the inner circumference of the upper end of the valve body is provided with a first locking thread; the outer circumference of the locking column is provided with a second locking thread; the first locking thread and the second locking thread cooperate to complete the locking.
[0014] Furthermore, before the locking action begins, the locking point jig is first rotated counterclockwise half a circle along the axis, and then rotated clockwise while moving downward to start locking.
[0015] Furthermore, the torque rotation test assembly includes a torque meter and a rotating member, wherein the rotating member is provided at one end of the torque meter and is used to rotate the shaft member.
[0016] Furthermore, a notch is provided on the end surface of the rotating member; one end of the shaft member is arranged in the notch, and cooperates with a torque meter to measure the torque value.
[0017] Furthermore, if the torque value is not within the set range, the locking degree of the locking point fixture is fine-tuned.
[0018] It can be seen from the above technical solution that the utility model has the following beneficial effects:
[0019] 1. This utility model is an automatic locking point and torque assembly mechanism. There are induction baffles on both sides of the connecting piece, which can ensure that the locking point jig is sensed by the induction component when it is rotated only half a circle, thereby improving the operation efficiency.
[0020] 2. This utility model has an automatic locking point search and torque assembly mechanism. Before the locking action begins, the locking point jig rotates half a circle counterclockwise along the axis, and then rotates clockwise while moving downward, ensuring that the first locking thread and the second locking thread can be accurately aligned to complete the subsequent locking;
[0021] 3. The utility model provides an automatic locking point and torque assembly mechanism. The rotating part cooperates with the torque meter to measure the torque value after locking, ensuring that the torque value is within the set range, improving the accuracy of the overall action and reducing the error rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a structural diagram of an automatic locking point search and torque assembly mechanism according to the present invention;
[0023] Figure 2 This is a front view of an automatic locking point and torque assembly mechanism according to the present invention;
[0024] Figure 3 This is a partial structural diagram of an automatic locking point search and torque assembly mechanism described in the present utility model (the positioning column housing and connecting parts are omitted);
[0025] Figure 4 This is a schematic diagram of the cooperation between the locking column, positioning component, sensing baffle and sensing component in the automatic locking point search and torque assembly mechanism described in the present invention;
[0026] Figure 5 This is a schematic diagram of the cooperation between the locking column and the valve body in the automatic locking point and torque assembly mechanism described in the present invention;
[0027] Figure 6 This is a schematic diagram of the coordination between the torque rotation test assembly and the shaft member in the automatic locking point search and torque assembly mechanism of the present invention;
[0028] In the picture:
[0029] 1- Base;
[0030] 2-valve body; 21-first locking thread;
[0031] 3-axis core;
[0032] 4-locking column; 41-slot; 42-second locking thread;
[0033] 5-locking point fixture; 51-positioning assembly; 52-sensing baffle; 53-positioning column housing; 54-connecting piece; 55-locking rotating shaft;
[0034] 511-positioning column; 512-spring; 5111-locking point;
[0035] 6-sensing component; 61-mounting column; 62-sensing part;
[0036] 7-torque rotation test assembly; 71-torque meter; 72-rotating part;
[0037] 721-notch. DETAILED DESCRIPTION
[0038] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.
[0039] Example 1
[0040] In this embodiment, Figure 1 and Figure 3 The utility model discloses an automatic locking point and torque assembly mechanism, including a base 1, a valve body 2, an axis part 3, a locking column 4, a locking point jig 5, a sensing component 6 and a torque rotation test component 7; the valve body 2 is arranged on the base 1; the axis part 3 is arranged in the valve body 2; the locking column 4 is arranged on the valve body 2; the locking point jig 5 is arranged above the locking column 4; a group of positioning components 51 and a group of sensing baffles 52 are provided on the locking point jig 5; the positioning components 51 are arranged on both sides of the lower part of the locking point jig 5; the sensing baffle 52 is arranged on the upper end of the positioning component 51; the sensing component 6 is arranged at one end of the base 1; the torque rotation test component 7 is arranged on the base 1 and is located beside the axis part 3; the positioning component 51 and the sensing baffle 52 cooperate with the sensing component 6 to complete the automatic locking point search; the axis part 3 cooperates with the torque rotation test component 7 to ensure that the torque value is within a reasonable range.
[0041] In particular, an opening is provided above the valve body 2 , and when the locking column 4 is placed on the valve body 2 , the lower portion of the locking column 4 is placed in the opening of the valve body 2 for positioning.
[0042] In particular, a number of rubber rings are installed between the valve body 2 and the shaft member 3 and between the lower portion of the locking column 4 and the opening of the valve body 2 for sealing.
[0043] Example 2
[0044] On the basis of Example 1, in this embodiment, as Figure 1 and Figure 2 The utility model discloses an automatic locking point and torque assembly mechanism, wherein the locking point jig 5 further comprises a positioning column housing 53, a connecting piece 54 and a locking rotating shaft 55; the positioning column housing 53 is arranged outside the positioning assembly 51 and is connected to the locking rotating shaft 55 through the connecting piece 54; the induction baffle 52 is located on both sides of the connecting piece 54.
[0045] In this embodiment, Figure 3 and Figure 4 The positioning assembly 51 includes a positioning column 511 and a spring 512; the positioning column 511 is provided with a spring 512; the upper end of the spring 512 is connected to the upper surface of the positioning column housing 53, and the lower end is connected to the positioning column 511.
[0046] In particular, a rubber pad can be installed on the upper end of the positioning column 511 to provide cushioning while reducing the wear of the mechanism caused by the action of the spring.
[0047] In this embodiment, Figure 1 and Figure 4 The sensing component 6 includes a mounting post 61 and a sensing member 62 ; the sensing member 62 is disposed above the base 1 through the mounting post 61 .
[0048] In particular, the sensing direction of the sensing member 62 should be ensured to be horizontal to ensure positioning accuracy.
[0049] In this embodiment, Figure 4 The lower end of the positioning column 511 is provided with a locking point 5111; the upper end of the locking column 4 is provided with a group of card slots 41; the locking point 5111 cooperates with the card slots 41 to complete the positioning; the sensing member 62 cooperates with the sensing baffle 52 to provide a signal for the locking point jig 5 to start locking.
[0050] Specifically, the locking point fixture 5 moves downward to position, and rotates half a circle to detect the card slot through the cooperation of the sensing baffle 52 and the sensing member 62.
[0051] In this embodiment, Figure 1 and Figure 5 The inner circumference of the upper end of the valve body 2 is provided with a first locking thread 21; the outer circumference of the locking column 4 is provided with a second locking thread 42; the first locking thread 21 and the second locking thread 42 cooperate to complete the locking.
[0052] Specifically, before the locking action begins, the locking point jig 5 is first rotated counterclockwise half a circle along the axial direction to ensure that the upper end of the first locking thread 21 is aligned with the lower end of the second locking thread 42, and then rotated clockwise while moving downward to start locking until the locking torque reaches the design set value and the action stops.
[0053] In this embodiment, Figure 1 and Figure 6The torque rotation test assembly 7 includes a torque meter 71 and a rotating member 72 ; the rotating member 72 is provided at one end of the torque meter 71 .
[0054] In this embodiment, Figure 1 and Figure 6 The end surface of the rotating member 72 is provided with a notch 721; one end of the shaft member 3 is arranged in the notch 721, and cooperates with the torque meter 71 to measure the torque value.
[0055] Specifically, the torque rotation test assembly 7 rotates the shaft member 3 at various designed measurement angles to detect whether the torque value is the designed value. If there is an error, the locking point fixture 5 can be used to fine-tune the locking torque of the locking column 4.
[0056] The working principle of the above embodiment is:
[0057] The utility model discloses an automatic locking point and torque assembly mechanism. First, the locking column 4 is placed on the valve body 2, and the lower part of the locking column 4 is placed in the upper opening of the valve body 2 to complete the positioning.
[0058] Next, the locking point fixture 5 moves downward to position itself, and rotates half a circle to detect the card slot through the cooperation of the sensing baffle 52 and the sensing element 62. When the locking point 5111 falls into the card slot 41, the spring 512 drives the positioning column 511 downward, and at the same time drives the sensing baffle 52 downward. When the sensing element 62 no longer detects the sensing baffle 52, it means that the locking point 5111 has fallen into the card slot 41.
[0059] Then, before the locking action begins, the locking point fixture 5 is first rotated counterclockwise half a turn along the axial direction to ensure that the upper end 21 of the first locking thread is aligned with the lower end of the second locking thread 42, and then rotated clockwise while moving downward to start locking;
[0060] Finally, after the locking torque reaches the designed set value, the shaft member 3 cooperates with the rotating member 72 and the torque meter 71 to measure the torque value. If the torque value is not within the set range, the locking point jig 5 is used to fine-tune the locking degree of the locking column 4.
[0061] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements can be made without departing from the principles of the present invention. These improvements should also be regarded as within the scope of protection of the present invention.
Claims
1. An automatic locking point and torque assembly mechanism, characterized by: include: A base (1), a valve body (2), wherein the valve body (2) is arranged on the base (1); An axial core member (3), wherein the axial core member (3) is arranged in the valve body (2); A locking column (4), wherein the locking column (4) is provided on the valve body (2); A locking point jig (5), wherein the locking point jig (5) is arranged above the locking column (4); a group of positioning components (51) and a group of induction baffles (52) are provided on the locking point jig (5); the positioning components (51) are arranged on both sides of the lower part of the locking point jig (5); the induction baffles (52) are arranged at the upper end of the positioning components (51); A sensing component (6), wherein the sensing component (6) is provided at one end of the base (1); A torsional rotation test assembly (7), wherein the torsional rotation test assembly (7) is arranged on the base (1) and is located beside the shaft member (3); The positioning component (51) and the sensing baffle (52) cooperate with the sensing component (6) to automatically find the locking point; the shaft member (3) cooperates with the torque rotation test component (7) to ensure that the torque value is within a reasonable range.
2. The automatic locking point and torque assembly mechanism according to claim 1, characterized in that: The locking point fixture (5) further includes a positioning column housing (53), a connecting piece (54) and a locking rotating shaft (55); The positioning column housing (53) is arranged outside the positioning assembly (51) and is connected to the locking rotation shaft (55) via a connecting piece (54); the induction baffle (52) is located on both sides of the connecting piece (54).
3. The automatic locking point and torque assembly mechanism according to claim 2, characterized in that: The positioning assembly (51) includes a positioning column (511) and a spring (512); A spring (512) is provided on the positioning column (511); the upper end of the spring (512) is connected to the upper surface of the positioning column housing (53), and the lower end is connected to the positioning column (511).
4. The automatic locking point and torque assembly mechanism according to claim 3, characterized in that: The sensing assembly (6) includes a mounting post (61) and a sensing member (62); The sensing element (62) is arranged above the base (1) via a mounting column (61).
5. The automatic locking point and torque assembly mechanism according to claim 4, characterized in that: The lower end of the positioning column (511) is provided with a locking point (5111); the upper end of the locking column (4) is provided with a group of card slots (41); the locking point (5111) cooperates with the card slots (41) to complete positioning; the sensing member (62) cooperates with the sensing baffle (52) to provide a signal for the locking point jig (5) to start locking.
6. The automatic locking point and torque assembly mechanism according to claim 1, characterized in that: The inner circumference of the upper end of the valve body (2) is provided with a first locking thread (21); the outer circumference of the locking column (4) is provided with a second locking thread (42); the first locking thread (21) and the second locking thread (42) cooperate to complete locking.
7. The automatic locking point and torque assembly mechanism according to claim 1, characterized in that: The torque rotation test assembly (7) includes a torque meter (71) and a rotating member (72); The rotating member (72) is arranged at one end of the torque meter (71).
8. The automatic locking point and torque assembly mechanism according to claim 7, characterized in that: The end surface of the rotating member (72) is provided with a notch (721); one end of the shaft member (3) is arranged in the notch (721) and cooperates with the torque meter (71) to measure the torque value.