Carrier tape processing equipment
Through the belt-carrier processing equipment integrating punching machine, slittering machine, CCD detection components and dust removal components, the problem of large equipment space occupation and incomplete dust removal is solved, efficient belt-carrier processing and dust removal effects are achieved, and the service life of the equipment is extended.
Patent Information
- Application Number
- CN202422640526.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-30
AI Technical Summary
In the existing tape processing equipment, the split arrangement of punching machines, slitting machines and CCD detection components leads to a large space occupancy and lacks a targeted dust removal structure.
On a machine that integrates punching machine, slitting machine, CCD detection assembly and dust removal assembly, a dust removal chamber, a guide assembly and a dust removal brush assembly, including a guide plate, a dust removal brush, a hairpin and a vacuum cleaner, to achieve comprehensive dust removal and positioning guidance.
It reduces the space occupied by the equipment, facilitates unified placement and transfer, improves the quality of the finished product of the carrier tape, ensures dust removal effect, and extends the service life of the equipment.
Smart Images

Figure CN223265837U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of carrier tape processing, and in particular relates to carrier tape processing equipment. Background Art
[0002] A carrier tape is a strip-shaped product used in electronic packaging. It has a specific thickness and features evenly spaced holes (also known as pockets) for holding electronic components and positioning holes for indexing and positioning. Carrier tape processing equipment typically includes a punching machine, a slitting machine, and a CCD detection assembly, all arranged in sequence. Existing carrier tape processing equipment uses separate components for the punching machine, slitting machine, and CCD detection assembly, taking up a lot of space and lacking a dedicated dust removal mechanism. Utility Model Content
[0003] The purpose of the present invention is to provide a carrier tape processing device to overcome at least one of the above-mentioned defects in the prior art.
[0004] To achieve this purpose, the present invention adopts the following technical solutions:
[0005] The utility model provides a carrier processing equipment, including a machine platform, and a punching machine, a slitting machine, a CCD detection component, and a dust removal component installed on the machine platform and arranged in sequence from one side of the machine platform to the other side. The dust removal component includes a dust removal bin, a guide component, and a dust removal brush assembly. The dust removal bin is fixed to the machine platform, the guide component is fixed in the dust removal bin, and the dust removal brush assembly has a dust removal end, and the two dust removal ends are respectively located on the upper and lower sides of the guide component.
[0006] Preferably, the guide assembly includes an adjusting rod, a bolt, and a guide plate. The adjusting rod is fixed in the dust removal bin. A through hole is provided inside the guide plate, and the through hole passes through the front and rear side walls of the guide plate. The guide plate is provided with a threaded hole, and the threaded hole is connected to the through hole. The bolt is screwed to the threaded hole and passes through the threaded hole to abut against the adjusting rod, thereby fixing the guide plate to the adjusting rod.
[0007] Preferably, the top wall of the guide plate is provided with a plurality of first guide grooves spaced apart along its width, a dust outlet is provided in the middle of the guide plate, the dust outlet is connected to the first guide grooves, and the dust removal end of the dust removal brush assembly is arranged opposite to the dust outlet.
[0008] Preferably, a plurality of second guide grooves are provided at intervals along the width of the bottom wall of the guide plate, and the second guide grooves are connected to the dust outlet.
[0009] Preferably, the guide assembly further includes a limiting plate, which is detachably fixed to the guide plate and forms a positioning guide channel with the first guide groove or the second guide groove.
[0010] Preferably, there are two groups of first guide grooves, and the two groups of first guide grooves are respectively located on the left and right sides of the dust outlet; there are two groups of second guide grooves, and the two groups of second guide grooves are respectively located on the left and right sides of the dust outlet; each group of first guide grooves or each group of second guide grooves forms a positioning guide channel with a limit plate.
[0011] Preferably, a partition is fixed in the dust removal bin, and the dust removal brush assembly includes a dual-axis motor, a first bearing seat, a first brush roller, a first gear, a second gear, a rotating shaft, a second bearing seat, and a second brush roller. The front side wall of the partition is fixed with the first bearing seat and the second bearing seat, and the first bearing seat is located above the second bearing seat. The dual-axis motor is fixed to the rear side wall of the partition, and the front end output shaft of the dual-axis motor passes through the partition and the first bearing seat to be connected to the first brush roller. The rear end output shaft of the dual-axis motor is fixed with the first gear, and the front end of the rotating shaft passes through the partition and the second bearing seat to be connected to the second brush roller. The rear end of the rotating shaft is fixed with the second gear, and the second gear is meshed with the first gear.
[0012] Preferably, the dust removal assembly further includes a dust hopper, which is fixed inside the dust removal bin and is located below the dust removal brush assembly.
[0013] Preferably, the left and right side walls of the dust removal bin are provided with perforations for the carrier belt to pass through, and the perforations are arranged opposite to the guide assembly. The dust removal assembly also includes a blowing head, a hose, a vacuum cleaner, and a collecting bag. The blowing end of the blowing head extends to the top of the guide plate. A vacuum cleaner is fixed to the bottom of the dust removal bin. The dust collection end of the vacuum cleaner is connected to the bottom of the dust hopper through a hose, and the dust discharge end of the vacuum cleaner is connected to the collection bag.
[0014] Preferably, a cylinder and a cover are hinged on the front side of the machine, and the front end of the cylinder is hinged to the cover. When the cover is closed, the punching machine, the slitting machine, and the CCD detection component are covered.
[0015] The beneficial effects of the utility model are:
[0016] 1. By setting the punching machine, slitting machine, CCD detection component, and dust removal component together on the machine table, the problem of large space occupation caused by separate settings is reduced, and unified placement and transfer are facilitated.
[0017] 2. The carrier tape after punching, slitting and CCD inspection is processed by the dust removal component to remove dust and debris on the carrier tape, which is beneficial for subsequent winding and ensures the quality of the finished carrier tape.
[0018] 3. The front and rear positions of the guide plate can be adjusted by adjusting the rod, through hole, threaded hole, and bolt, and the guide plate can be turned over to meet different usage requirements.
[0019] 4. The pockets of the conveyed carrier tape are positioned by the guide plate to realize the conveying guidance of the carrier tape, which is beneficial to dust removal and subsequent winding operations.
[0020] 5. The first guide groove and the second guide groove are respectively provided on the upper and lower sides of the guide plate to adapt to the conveying guide of carrier tapes of different specifications. According to the required working environment, the guide plate is installed in the dust removal bin so that the first guide groove or the second guide groove faces upward to adapt to the conveying guide of carrier tapes of corresponding specifications.
[0021] 6. The setting of the positioning guide channel not only realizes the conveying guidance of the carrier tape, but also limits the carrier tape to prevent the carrier tape from escaping from the first guide groove or the second guide groove, thereby ensuring the stable conveying of the carrier tape.
[0022] 7. Use partitions to separate the dust removal area and the drive area to avoid interference with the drive structure caused by dust.
[0023] 8. The rotation of the first brush roller and the second brush roller respectively removes dust on the upper and lower sides of the carrier belt, which makes the dust removal more comprehensive and has a good dust removal effect.
[0024] 9. Use the air blower to blow away the dust and debris remaining on the carrier that has been cleaned by the dust removal brush assembly, so that it falls into the dust hopper. The fallen dust and debris are collected by the dust hopper and sucked away by the vacuum cleaner, and discharged to the collection bag for collection, further improving the dust removal effect.
[0025] 10. The cover is opened and closed by the extension and contraction of the cylinder, and the cover is easy to open and close. The setting of the cover can protect the punching machine, slitting machine, and CCD detection components, thereby increasing the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a main structural diagram of the present utility model.
[0027] Figure 2 It is a three-dimensional structural diagram of the utility model.
[0028] Figure 3 It is a partial three-dimensional structural schematic diagram of the utility model.
[0029] Figure 4 It is a partial main structural diagram of the dust removal component of the utility model.
[0030] Figure 5 yes Figure 3 Schematic diagram of the enlarged structure of A in the middle.
[0031] Figure 6 It is a left-side structural schematic diagram of the adjusting rod, bolt, and guide plate of the utility model.
[0032] Figure 7 It is a schematic diagram of the three-dimensional structure of the guide plate of the utility model.
[0033] Figure 8 It is a schematic diagram of the matching structure of the limiting plate and the guide plate of the utility model.
[0034] Figure 9 It is a three-dimensional structural diagram of the dust removal component of the utility model.
[0035] The marks in the accompanying drawings are: 1-machine, 2-punching machine, 3-slitting machine, 4-CCD detection component, 5-dust removal component, 51-dust removal bin, 52-guide component, 53-dust removal brush component, 521-adjusting rod, 522-bolt, 523-guide plate, 524-through hole, 525-threaded hole, 526-first guide groove, 527-dust outlet, 528-second guide groove, 529-limiting plate, 5210-positioning guide channel, 54-partition, 531-dual-axis motor, 532-first bearing seat, 533-first brush roller, 534-first gear, 535-second gear, 536-rotating shaft, 537-second bearing seat, 538-second brush roller, 55-dust hopper, 56-blowing head, 57-hose, 58-vacuum cleaner, 59-collection bag, 511-perforation, 6-cylinder, 7-cover. DETAILED DESCRIPTION
[0036] The present invention will now be further described with reference to the accompanying drawings and specific implementation methods.
[0037] Any content not described in detail in this specification belongs to the prior art known to those skilled in the art. In the description of this utility model, it should be understood that the terms "center," "upper," "lower," "front," "back," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," and the like, indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely for the purpose of facilitating the description of the utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the utility model. Furthermore, the terms "first," "second," and "third," etc., are used solely to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0038] like Figures 1 to 9As shown, a carrier tape processing device provided in this embodiment includes a machine 1, and a puncher 2, a slitter 3, a CCD detection assembly 4, and a dust removal assembly 5 mounted on the machine 1 and arranged in sequence from the right side to the left side of the machine 1. The dust removal assembly 5 includes a dust removal bin 51, a guide assembly 52, and a dust removal brush assembly 53. The dust removal bin 51 is fixed to the machine 1, and the guide assembly 52 is fixed within the dust removal bin 51. The dust removal brush assembly 53 has dust removal ends, one on each side of the guide assembly 52. By arranging the puncher 2, slitter 3, CCD detection assembly 4, and dust removal assembly 5 together on the machine 1, the space occupied by the separate arrangements is reduced, while also facilitating unified placement and transfer. The dust removal assembly 5 processes the carrier tape after punching, slitting, and CCD inspection, removing dust and debris from the carrier tape, facilitating subsequent rewinding and ensuring the quality of the finished carrier tape. The upper and lower dust removal ends remove dust from both sides of the carrier tape, achieving effective and comprehensive dust removal. When in use, the left end of the carrier tape is connected to the winding device, and the winding device pulls the carrier tape to the left. The formed carrier tape is punched by the punching machine 2, and the punched carrier tape is cut by the slitting machine 3. The cut carrier tape is inspected by the CCD detection component 4, and the inspected carrier tape enters the dust removal component 5 for dust removal. The carrier tape after dust removal is subsequently wound up.
[0039] The guide assembly 52 includes an adjustment rod 521, a bolt 522, and a guide plate 523. The adjustment rod 521 is fixed in the dust removal bin 51. The guide plate 523 has a through hole 524 formed inside. The through hole 524 extends through the front and rear walls of the guide plate 523. The guide plate 523 has a threaded hole 525 that communicates with the through hole 524. The bolt 522 is screwed into the threaded hole 525 and passes through the threaded hole 525 to abut against the adjustment rod 521, securing the guide plate 523 to the adjustment rod 521. The front and rear position of the guide plate 523 can be adjusted by cooperating with the adjustment rod 521, and the guide plate 523 can be turned over to accommodate different usage requirements. The guide plate 523 positions the pockets of the conveyed carrier tape, guiding the conveying of the carrier tape, and facilitating dust removal and subsequent winding operations.
[0040] The top wall of the guide plate 523 is provided with a plurality of first guide slots 526 spaced apart along its width. A dust outlet 527 is provided in the middle of the guide plate 523 and communicates with the first guide slots 526. The dust removal end of the dust removal brush assembly 53 is positioned opposite the dust outlet 527. The first guide slots 526 guide the pockets of the carrier tape during transport. During transport, the dust removal end removes dust and debris from the carrier tape, which is then discharged through the dust outlet 527.
[0041] The bottom wall of the guide plate 523 is provided with a plurality of second guide grooves 528 spaced apart along its width. The second guide grooves 528 communicate with the dust outlet 527. A first guide groove 526 and a second guide groove 528 are provided on the upper and lower sides of the guide plate 523, respectively, to accommodate the conveying and guiding of carrier tapes of different specifications. Depending on the desired operating environment, the guide plate 523 is installed in the dust removal bin 51 with the first guide groove 526 or the second guide groove 528 facing upward, to accommodate the conveying and guiding of carrier tapes of corresponding specifications.
[0042] The guide assembly 52 further includes a limiting plate 529, which is detachably fixed to the guide plate 523 and forms a positioning guide channel 5210 with the first guide groove 526 or the second guide groove 528. The provision of the positioning guide channel 5210 not only guides the conveying of the carrier tape but also limits the position of the carrier tape to prevent it from escaping from the first guide groove 526 or the second guide groove 528, thereby ensuring stable conveyance of the carrier tape.
[0043] In this embodiment, there are two groups of first guide grooves 526, each group of first guide grooves 526 comprising six first guide grooves 526. The two groups of first guide grooves 526 are located on the left and right sides of the dust outlet 527. There are two groups of second guide grooves 528, each group of second guide grooves 528 comprising four first guide grooves 526. The two groups of second guide grooves 528 are located on the left and right sides of the dust outlet 527. The first guide grooves 526 are arranged upward, and a positioning guide channel 5210 is formed between each group of first guide grooves 526 and a limiting plate 529. In other embodiments, the second guide grooves 528 may also be arranged upward, and a positioning guide channel 5210 is formed between each group of second guide grooves 528 and a limiting plate 529.
[0044] Among them, a partition 54 is fixed in the dust removal bin 51, and the dust removal brush assembly 53 includes a dual-axis motor 531, a first bearing seat 532, a first brush roller 533, a first gear 534, a second gear 535, a rotating shaft 536, a second bearing seat 537, and a second brush roller 538. The front side wall of the partition 54 is fixed with the first bearing seat 532 and the second bearing seat 537, and the first bearing seat 532 is located above the second bearing seat 537. The dual-axis motor 531 is fixed to the rear side wall of the partition 54, and the front end output shaft of the dual-axis motor 531 passes through the partition 54 and the first bearing seat 532 and is connected to the first brush roller 533. The rear end output shaft of the dual-axis motor 531 is fixed with the first gear 534, and the front end of the rotating shaft 536 passes through the partition 54 and the second bearing seat 537 and is connected to the second brush roller 538. The rear end of the rotating shaft 536 is fixed with the second gear 535, and the second gear 535 is meshed with the first gear 534. A partition 54 separates the dust removal area from the drive area to prevent dust from interfering with the drive mechanism. The dual-axis motor 531 rotates, driving the first brush roller 533 and, in turn, the first gear 534, causing the second gear 535 to rotate in the opposite direction. This in turn drives the rotating shaft 536 in the opposite direction, causing the second brush roller 538 to rotate in the opposite direction. The rotation of the first and second brush rollers 533 and 538 removes dust from both the upper and lower sides of the carrier tape, providing more comprehensive and effective dust removal.
[0045] The dust removal assembly 5 also includes a dust hopper 55, a blower head 56, a hose 57, a dust collector 58, and a collection bag 59. The dust hopper 55 is fixed inside the dust collection bin 51 and is located below the dust brush assembly 53. The left and right side walls of the dust collection bin 51 are each provided with a through-hole 511 for the carrier tape to pass through, and the through-hole 511 is arranged opposite the guide assembly 52. The blowing end of the blower head 56 extends above the guide plate, and the other end of the blower head is connected to the blower. A dust collector 58 is fixed to the bottom of the dust collection bin. The dust collection end of the dust collector 58 is connected to the bottom of the dust hopper via a hose 57. The dust collection end of the dust collector 58 is connected to the collection bag 59. The dust and debris remaining on the carrier that has been cleaned by the dust removal brush assembly are blown away by the blower head, so that they fall into the dust hopper. The fallen dust and debris are collected by the dust hopper 55 and sucked away by the vacuum cleaner, and are uniformly discharged to the collection bag for collection, thereby further improving the dust removal effect.
[0046] The front side of the machine 1 is hingedly connected to a cylinder 6 and a cover 7. The hinge point between the cylinder 6 and the machine 1 is located below the hinge point between the cover 7 and the machine 1. The front end of the cylinder 6 is hingedly connected to the cover 7. When the cover 7 is closed, it covers the punch 2, slitter 3, and CCD detection assembly 4. The expansion and contraction of the cylinder 6 drives the opening and closing of the cover 7, making it easy to open and close. The installation of the cover 7 protects the punch 2, slitter 3, and CCD detection assembly 4, thereby extending the service life of the equipment.
[0047] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments can still be modified, or some of the technical features thereof can be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A carrier tape processing device, characterized in that: The machine comprises a platform, and a punching machine, a slitting machine, a CCD detection component, and a dust removal component installed on the platform and arranged in sequence from one side of the platform to the other side; The dust removal assembly includes a dust removal bin, a guide assembly, and a dust removal brush assembly; The dust removal bin is fixed to the machine platform; The guide assembly is fixed in the dust removal bin, and the dust removal brush assembly has a dust removal end, and the two dust removal ends are respectively located on the upper and lower sides of the guide assembly.
2. The carrier tape processing equipment according to claim 1, characterized in that: The guide assembly includes an adjusting rod, a bolt, and a guide plate; An adjusting rod is fixed in the dust removal bin; A through hole is provided inside the guide plate, and the through hole passes through the front and rear side walls of the guide plate; The guide plate is provided with a threaded hole, and the threaded hole is communicated with the through hole; The bolt is screwed to the threaded hole and passes through the threaded hole to abut against the adjusting rod, thereby fixing the guide plate to the adjusting rod.
3. The carrier tape processing equipment according to claim 2, characterized in that: The top wall of the guide plate is provided with a plurality of first guide grooves spaced apart along its width; A dust outlet is provided in the middle of the guide plate, and the dust outlet is communicated with the first guide groove; The dust removal end of the dust removal brush assembly is arranged opposite to the dust outlet.
4. The carrier tape processing equipment according to claim 3, characterized in that: The bottom wall of the guide plate is provided with a plurality of second guide grooves spaced apart along the width thereof; The second guide groove is communicated with the dust outlet.
5. The carrier tape processing equipment according to claim 4, characterized in that: The guide assembly also includes a limit plate; The limiting plate is detachably fixed to the guide plate, and forms a positioning guide channel with the first guide groove or the second guide groove.
6. The carrier tape processing equipment according to claim 5, characterized in that: There are two groups of the first guide grooves, and the two groups of the first guide grooves are respectively located on the left and right sides of the dust outlet; There are two groups of second guide grooves, and the two groups of second guide grooves are respectively located on the left and right sides of the dust outlet; Each group of the first guide grooves or each group of the second guide grooves forms a positioning guide channel with one of the limiting plates.
7. The carrier tape processing equipment according to claim 1, characterized in that: A partition is fixed in the dust removal bin; The dust removal brush assembly includes a dual-shaft motor, a first bearing seat, a first brush roller, a first gear, a second gear, a rotating shaft, a second bearing seat, and a second brush roller; A first bearing seat and a second bearing seat are fixed to the front side wall of the partition, and the first bearing seat is located above the second bearing seat; The dual-axis motor is fixed to the rear side wall of the partition, the front output shaft of the dual-axis motor passes through the partition and the first bearing seat and is connected to the first brush roller, and the rear output shaft of the dual-axis motor is fixed with a first gear; The front end of the rotating shaft passes through the partition and the second bearing seat and is connected to the second brush roller. The rear end of the rotating shaft is fixed with a second gear, and the second gear is meshed with the first gear.
8. The carrier tape processing equipment according to claim 2, characterized in that: The dust removal assembly also includes a dust hopper; A dust hopper is fixed inside the dust removal bin and is located below the dust removal brush assembly.
9. The carrier tape processing equipment according to claim 8, characterized in that: The left and right side walls of the dust removal bin are both provided with through holes for the carrier belt to pass through, and the through holes are arranged opposite to the guide assembly; The dust removal assembly also includes a blower head, a hose, a dust collector, and a collection bag; The blowing end of the blowing head extends above the guide plate; A dust collector is fixed at the bottom of the dust removal bin, a dust suction end of the dust collector is connected to the bottom of the dust discharge hopper through a hose, and a dust discharge end of the dust collector is connected to a collection bag.
10. The carrier tape processing equipment according to claim 1, characterized in that: The front side of the machine is hinged with a cylinder and a cover, and the front end of the cylinder is hinged with the cover; When the cover is closed, the punching machine, the slitting machine, and the CCD detection component are covered.