Automatic profiling machine suitable for solid wood furniture production
By introducing rotation and chip extraction mechanisms into the profiler, the problem of cumbersome mold replacement and chip cleaning affecting the quality of the profile is solved, and efficient and automated woodworking profiling processing is achieved.
Patent Information
- Application Number
- CN202422313845.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-23
AI Technical Summary
The existing woodworking profiling machines need to replace molds when processing workpieces of different shapes, and the processing and subsequent cleaning of wood chips affects the quality and efficiency of the profiling.
An automated profiling machine including a rotating mechanism, a chip extraction mechanism and a flexible pipe is designed. The profiling machine head is driven to process through the rotating mechanism. At the same time, the chip extraction mechanism extracts wood chips and uses the flexible pipe to transport it to the chip collection box to improve processing quality and efficiency.
It realizes automatic cleaning of wood chips during processing, improves the quality and efficiency of profiling, saves cleaning time, and simplifies the mold replacement process.
Smart Images

Figure CN223265876U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of solid wood furniture processing, and more specifically, to an automated profiling machine suitable for solid wood furniture production. Background Art
[0002] With the rapid development of social economy, the production of solid wood furniture is inseparable from the use of woodworking profiling machines. The application of woodworking profiling machines has greatly improved the efficiency of furniture production.
[0003] In the related art, it is pointed out that the existing woodworking profiling machines need to replace the clamping mold when processing workpieces of different shapes, which is cumbersome to operate and inefficient. For example, the patent with the prior art publication number CN214447082U provides an automated profiling machine suitable for the production of solid wood furniture. The device uses a compression spring to pop out a limit pin and clamp it in the limit groove at the top of the five-centimeter plate for workpiece positioning. It is convenient to pull the limit pin out of the limit groove through the limit pin's push rod to remove and replace the new five-centimeter plate for workpiece positioning. The replacement operation is convenient.
[0004] Although the above-mentioned existing technical solution can achieve the effect of quickly replacing the 5cm board for workpiece positioning by setting the compression spring, the limit pin and the limit groove, it still has the following defects: a large amount of wood chips will appear on the workbench during and after processing the workpiece, which will affect the quality of the profiling processing of the wooden board during processing, and it is time-consuming to clean up after each processing.
[0005] In view of this, we propose an automated profiling machine suitable for solid wood furniture production. Utility Model Content
[0006] The utility model provides an automatic profiling machine suitable for the production of solid wood furniture, which solves the problems that a large amount of wood chips will appear on the workbench during and after processing the workpiece, which will affect the profiling quality of the wood board during processing and is wasteful in cleaning after each processing.
[0007] To solve the above problems, the embodiment of the present application provides an automated profiling machine suitable for solid wood furniture production, comprising a profiling machine cabinet, a profiling workbench provided on the top of the profiling machine cabinet, and the profiling workbench is used for placing workpieces and profiling parts;
[0008] A rotating mechanism, the rotating mechanism being arranged above the profiling machine cabinet and cooperating with the first profiling head to perform profiling on the workpiece;
[0009] A chip extraction mechanism, which is arranged on one side of the rotating mechanism and is used to extract wood chips generated during operation;
[0010] A flexible tube is provided on the other side of the chip extraction mechanism, the flexible tube is connected to the chip extraction mechanism through a connecting tube, and the flexible tube is used to adapt to the height and position changes of the rotating mechanism and the chip extraction mechanism.
[0011] Furthermore, a cabinet door is provided on one side of the profiling machine cabinet, and beams are fixedly provided on both sides of the profiling machine cabinet. A first electric telescopic rod and a second electric telescopic rod are symmetrically provided at the inner top end of the beam, and a first profiling machine head is provided at the other end of the first electric telescopic rod.
[0012] Furthermore, the rotating mechanism includes a motor, a driving gear is fixedly provided at the driving end of the motor, a driven gear is meshed with the outer side of the driving gear, a first bevel gear is fixedly provided at the top end of the driven gear, and a second profiling head is fixedly provided at the bottom end of the driven gear. The rotating mechanism can drive the second profiling head to rotate to perform grinding and profiling workpieces, and at the same time drive the chip extraction mechanism to be used, thereby saving energy consumption.
[0013] Furthermore, a protective shell is fixedly provided at the bottom end of the motor, and the driving gear, the driven gear and the first bevel gear are rotatably provided on the inner side of the protective shell.
[0014] Furthermore, the chip extraction mechanism includes a driving gear, an outer side of the driving gear is meshed with a shaftless gear, an inner side of the shaftless gear is fixedly provided with a plurality of shaftless fan blades, the shaftless gear is rotatably provided at one end of the connecting pipe, and a transmission rod is fixedly provided at the end of the driving gear. The chip extraction mechanism can extract the wood chips generated during the profiling work and transport them into the chip collection box through the flexible pipe, the conveying straight pipe and the connecting pipe, thereby improving the quality and efficiency of the profiling work.
[0015] Furthermore, a second bevel gear is fixedly provided on the outer side of the transmission rod, an outer cover shell is provided on the outer side of the second bevel gear, the shaftless gear is rotatably provided on the inner side of the outer cover shell, the outer cover shell is fixedly provided on one side of the protective shell, the second bevel gear is meshed and provided on the outer side of the first bevel gear, and the rotation of the first bevel gear can drive the chip extraction mechanism to be used.
[0016] Furthermore, the flexible tube is fixedly provided at the other end of the connecting tube, a conveying straight tube is fixedly provided at the other end of the flexible tube, a chip collection box is provided at the other end of the conveying straight tube, the chip collection box is provided inside the cabinet of the profiling machine, a fixed plate is fixedly provided on the outside of the conveying straight tube, the fixed plate is fixedly provided on one side of the profiling workbench, the wood chips generated during the profiling work are drawn into the connecting tube, and enter the chip collection box through the flexible tube and the conveying straight tube, and when the chip collection box is full, the cabinet door is opened and the chip collection box can be taken out.
[0017] One or more technical solutions provided in the embodiments of this application have at least the following technical effects or advantages:
[0018] 1. This application adopts the chip extraction mechanism, which can extract the wood chips generated during the profiling process and transport them into the chip collection box through the flexible pipe, the straight conveying pipe and the connecting pipe, thereby improving the quality and efficiency of the profiling work;
[0019] 2. The present application sets up a rotating mechanism, which can drive the second profiling machine head to rotate to grind and profile the workpiece, and at the same time drive the chip extraction mechanism to save energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of an automated profiling machine suitable for solid wood furniture production disclosed in a preferred embodiment of the present application;
[0021] Figure 2 This is a schematic diagram of the combined structure of a rotating mechanism, a chip extraction mechanism, and a flexible tube in an automated profiling machine suitable for solid wood furniture production disclosed in a preferred embodiment of the present application;
[0022] Figure 3 This is a schematic structural diagram of a rotating mechanism in an automated profiling machine suitable for solid wood furniture production disclosed in a preferred embodiment of the present application;
[0023] Figure 4 This is a schematic diagram of the disassembly of the chip extraction mechanism and the structure of the flexible pipe and the connecting pipe in the automatic profiling machine suitable for solid wood furniture production disclosed in a preferred embodiment of the present application;
[0024] Explanation of the numbers in the figure: 1. Profiling machine cabinet; 101. Cabinet door; 102. Profiling workbench; 103. Beam; 104. First electric telescopic rod; 105. First profiling head; 106. Second electric telescopic rod; 2. Rotating mechanism; 201. Motor; 202. Driving gear; 203. Driven gear; 204. Second profiling head; 205. First bevel gear; 206. Protective shell; 3. Chip extraction mechanism; 301. Driving gear; 302. Shaftless gear; 303. Shaftless fan blade; 304. Outer cover; 305. Second bevel gear; 306. Transmission rod; 4. Flexible tube; 401. Straight conveying tube; 402. Fixing plate; 403. Connecting tube. DETAILED DESCRIPTION
[0025] The present application is further described in detail below with reference to the accompanying drawings.
[0026] Reference Figure 1 and Figure 2, an automated profiling machine suitable for solid wood furniture production, comprising a profiling machine cabinet 1, a profiling workbench 102 being provided on the top of the profiling machine cabinet 1, the profiling workbench 102 being used for placing workpieces and profiling parts;
[0027] The rotating mechanism 2 is arranged above the profiling machine cabinet 1, and the rotating mechanism 2 cooperates with the first profiling head 105 to perform profiling on the workpiece;
[0028] The chip extraction mechanism 3 is provided on one side of the rotating mechanism 2 and is used to extract wood chips generated during operation;
[0029] The flexible tube 4 is arranged on the other side of the chip extraction mechanism 3 . The flexible tube 4 is connected to the chip extraction mechanism 3 through the connecting tube 403 . The flexible tube 4 is used to adapt to the height and position changes of the rotating mechanism 2 and the chip extraction mechanism 3 .
[0030] The rotating mechanism 2 can drive the second profiling head 204 to rotate to perform grinding and profiling workpieces, and at the same time drive the chip extraction mechanism 3 to be used, saving energy consumption. The chip extraction mechanism 3 can extract the wood chips generated during the profiling work and transport them into the chip collection box through the flexible tube 4, the conveying straight tube 401 and the connecting tube 403, thereby improving the quality and efficiency of the profiling work.
[0031] Reference Figure 1 and Figure 2 A cabinet door 101 is provided on one side of the profiling machine cabinet 1, and beams 103 are fixedly provided on both sides of the profiling machine cabinet 1. A first electric telescopic rod 104 and a second electric telescopic rod 106 are symmetrically provided on the inner top of the beam 103, and a first profiling machine head 105 is provided at the other end of the first electric telescopic rod 104.
[0032] The first electric telescopic rod 104 and the second electric telescopic rod 106 can make the first profiling head 105, the rotating mechanism 2 and the chip extraction mechanism 3 descend when the profiling work starts, and the flexible tube 4 can be deformed accordingly without affecting the chip extraction work.
[0033] Reference Figure 3 and Figure 4 The rotating mechanism 2 includes a motor 201, a driving gear 202 is fixedly provided at the driving end of the motor 201, a driven gear 203 is meshed with the outer side of the driving gear 202, a first bevel gear 205 is fixedly provided at the top of the driven gear 203, a second profiling head 204 is fixedly provided at the bottom end of the driven gear 203, a protective shell 206 is fixedly provided at the bottom end of the motor 201, and the driving gear 202, the driven gear 203 and the first bevel gear 205 are rotatably provided on the inner side of the protective shell 206.
[0034] The motor 201 in the rotating mechanism 2 is started, and the motor 201 drives the driving gear 202 to rotate. The rotation of the driving gear 202 drives the driven gear 203 to rotate. The rotation of the driven gear 203 drives the second profiling head 204 and the first bevel gear 205 to rotate together. The rotation of the second profiling head 204 will perform profiling on the workpiece.
[0035] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 4 The chip extraction mechanism 3 includes a driving gear 301, a shaftless gear 302 is meshed on the outside of the driving gear 301, a plurality of shaftless blades 303 are fixedly provided on the inside of the shaftless gear 302, the shaftless gear 302 is rotatably provided on one end of the connecting pipe 403, a transmission rod 306 is fixedly provided on the end of the driving gear 301, a second bevel gear 305 is fixedly provided on the outside of the transmission rod 306, an outer cover 304 is provided on the outside of the second bevel gear 305, and the shaftless gear 302 is rotatably provided on the outer cover 30 4, the outer cover shell 304 is fixedly arranged on one side of the protective shell 206, the second bevel gear 305 is meshed and arranged on the outside of the first bevel gear 205, the flexible tube 4 is fixedly arranged on the other end of the connecting tube 403, the other end of the flexible tube 4 is fixedly provided with a conveying straight pipe 401, the other end of the conveying straight pipe 401 is provided with a chip collecting box, the chip collecting box is arranged inside the profiling machine cabinet 1, the outer side of the conveying straight pipe 401 is fixedly provided with a fixing plate 402, and the fixing plate 402 is fixedly arranged on one side of the profiling workbench 102
[0036] When the first bevel gear 205 rotates, it drives the second bevel gear 305 and the transmission rod 306 in the chip extraction mechanism 3 to rotate together. The rotation of the second bevel gear 305 drives the driving gear 301 to rotate, and the driving gear 301 drives the shaftless gear 302 and the shaftless fan blade 303 to rotate together, thereby generating suction to draw the wood chips generated during the profiling work into the connecting pipe 403, and into the chip collection box through the flexible tube 4 and the conveying straight pipe 401. When the chip collection box is full, the cabinet door 101 is opened and the chip collection box can be taken out, thereby improving the profiling quality and the efficiency of the profiling work.
[0037] Working principle: The workpiece and the profiling member are fixed on the top of the profiling workbench 102 by an existing fixing method, and the first electric telescopic rod 104 and the second electric telescopic rod 106 are connected by an existing connection method. When the first electric telescopic rod 104 moves laterally, it will drive the second electric telescopic rod 106, the rotating mechanism 2 and the chip extraction mechanism 3 to move laterally together, and the profiling member is located below the first profiling head 105. When the profiling work starts, the motor 201 in the rotating mechanism 2 is started, and the motor 201 drives the driving gear 202 to rotate. The rotation of the driving gear 202 drives the driven gear 203 to rotate. The rotation of the driven gear 203 drives the second profiling head 204 and the first bevel gear 205 to rotate together. The rotation of the second profiling head 204 will perform profiling for the workpiece. The first electric telescopic rod 104 and the second electric telescopic rod 106 can make the first profiling head 105, the rotating mechanism 2 and the chip extraction mechanism 3 drop down when the profiling work starts, and the flexible tube 4 can be deformed accordingly without affecting the chip extraction work. While the first bevel gear 205 rotates, it drives the second bevel gear 305 and the transmission rod 306 in the chip extraction mechanism 3 to rotate together. The rotation of the second bevel gear 305 drives the driving gear 301 to rotate, and the driving gear 301 drives the shaftless gear 302 and the shaftless fan blade 303 to rotate together, thereby generating suction to draw the wood chips generated during the profiling work into the connecting pipe 403, and enter the chip collection box through the flexible tube 4 and the conveying straight pipe 401. When the chip collection box is full, the cabinet door 101 is opened and it can be taken out, thereby improving the profiling quality and the efficiency of the profiling work.
[0038] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. An automated profiling machine suitable for solid wood furniture production, characterized by: Include: A profiling machine cabinet (1), wherein a profiling workbench (102) is provided at the top of the profiling machine cabinet (1), and the profiling workbench (102) is used for placing workpieces and profiling parts; A rotating mechanism (2), the rotating mechanism (2) being arranged above the profiling machine cabinet (1), and the rotating mechanism (2) cooperating with the first profiling machine head (105) to perform profiling on the workpiece; A chip extraction mechanism (3), the chip extraction mechanism (3) being arranged on one side of the rotating mechanism (2), and the chip extraction mechanism (3) being used to extract wood chips generated during operation; A flexible tube (4) is provided on the other side of the chip extraction mechanism (3), the flexible tube (4) is connected to the chip extraction mechanism (3) via a connecting tube (403), and the flexible tube (4) is used to adapt to changes in height and position of the rotating mechanism (2) and the chip extraction mechanism (3).
2. The automatic profiling machine suitable for solid wood furniture production according to claim 1, characterized in that: A cabinet door (101) is provided on one side of the profiling machine cabinet (1), and crossbeams (103) are fixedly provided on both sides of the profiling machine cabinet (1). A first electric telescopic rod (104) and a second electric telescopic rod (106) are symmetrically provided at the inner top end of the crossbeam (103), and a first profiling machine head (105) is provided at the other end of the first electric telescopic rod (104).
3. The automatic profiling machine suitable for solid wood furniture production according to claim 1, characterized in that: The rotating mechanism (2) comprises a motor (201), a driving gear (202) is fixedly provided at the driving end of the motor (201), a driven gear (203) is meshedly provided on the outer side of the driving gear (202), a first bevel gear (205) is fixedly provided at the top end of the driven gear (203), and a second profiling machine head (204) is fixedly provided at the bottom end of the driven gear (203).
4. The automatic profiling machine suitable for solid wood furniture production according to claim 3, characterized in that: A protective shell (206) is fixedly provided at the bottom end of the motor (201), and the driving gear (202), the driven gear (203) and the first bevel gear (205) are rotatably provided inside the protective shell (206).
5. The automatic profiling machine suitable for solid wood furniture production according to claim 1, characterized in that: The chip extraction mechanism (3) comprises a driving gear (301), a shaftless gear (302) is meshedly provided on the outer side of the driving gear (301), a plurality of shaftless blades (303) are fixedly provided on the inner side of the shaftless gear (302), the shaftless gear (302) is rotatably provided at one end of a connecting pipe (403), and a transmission rod (306) is fixedly provided at the end of the driving gear (301).
6. The automatic profiling machine suitable for solid wood furniture production according to claim 5, characterized in that: A second bevel gear (305) is fixedly provided on the outside of the transmission rod (306), an outer cover shell (304) is provided on the outside of the second bevel gear (305), the shaftless gear (302) is rotatably provided on the inside of the outer cover shell (304), the outer cover shell (304) is fixedly provided on one side of the protective shell (206), and the second bevel gear (305) is meshedly provided on the outside of the first bevel gear (205).
7. The automated profiling machine for solid wood furniture production according to claim 5, characterized in that: The flexible tube (4) is fixedly arranged at the other end of the connecting tube (403); a conveying straight tube (401) is fixedly arranged at the other end of the flexible tube (4); a chip collecting box is arranged at the other end of the conveying straight tube (401); the chip collecting box is arranged inside the profiling machine cabinet (1); a fixing plate (402) is fixedly arranged on the outside of the conveying straight tube (401); and the fixing plate (402) is fixedly arranged on one side of the profiling workbench (102).
Citation Information
Patent Citations
Automatic profiling machine suitable for solid wood furniture production
CN214447082U