Rapid installation mold for wind driven generator blade

Through the design of clamping flip components, the rapid installation and flip of wind turbine blade molds are realized, which solves the problems of cumbersome operation in the prior art and improves production efficiency and blade quality.

CN223266113UActive Publication Date: 2025-08-26SHARP EDGE GRP LTD
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Patent Information

Application Number
CN202422482259.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-26
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The installation and flip operation of existing wind turbine blade molds is complicated, and it is difficult to quickly and evenly distribute the blade raw materials, resulting in low production efficiency.

Method used

The clamping flip assembly is adopted, including a motor, single-head cylinder, partition and double-head cylinder. The rapid installation and flip of the mold is achieved through the expansion and rotation of the clamp to ensure the uniform distribution of the raw materials of the blade.

Benefits of technology

The locking operation of the mold is simplified, the blade production and forming efficiency is improved, and the blade quality is ensured.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of blade molds, in particular to a wind driven generator blade rapid installation mold which comprises a base, a mold body and a clamping and overturning assembly. The clamping and overturning assemblies are arranged on the base and located on the two sides of the mold body. The double-head air cylinder works, the clamping plate expands, the single-head air cylinder pushes the clamping plate until the die body is shoveled to the clamping plate, the double-head air cylinder controls the clamping plate to contract, the die body is lifted and clamped, the effect of quickly installing the die is achieved, the die locking operation is simpler and more convenient, and the die locking efficiency is improved through work of the motor. The single-head air cylinder is driven to rotate, so that the clamping plate clamps the die body to turn over, blade raw materials in the die body are distributed more evenly, the blade quality is guaranteed, the whole process operation procedure is simple and easy to understand, and the blade production forming efficiency is effectively improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of blade moulds, in particular to a quick installation mould for blades of a wind turbine generator. Background Art

[0002] As we all know, with the gradual depletion of non-renewable energy on the earth, the world has realized the importance of renewable energy and has begun to attach great importance to the development of the wind power industry. As the most important component of a wind turbine, the blade plays an irreplaceable role in the wind turbine. The blade mold is an indispensable part of blade production. Wind turbine blade molds have been widely used in the field of blade molds.

[0003] When using the existing wind turbine blade mold, the blade raw material is introduced into the wind blade mold through the raw material pipe, and then it is left to be formed. The mold is closed by either locking it with screws or fixing it with hydraulic molding. The former is more troublesome to manually turn multiple screws and requires specific rotating tools, which is extremely inconvenient and difficult to quickly install the mold. Although the latter can quickly install the mold, the hydraulic molding mold is from top to bottom. Since blade products usually have irregular curved surfaces, in order to ensure that the blade raw material is evenly distributed in the mold, the mold needs to be flipped during use. The position of the hydraulic cylinder body is fixed, resulting in the mold often needing to be moved to another flipping station for smooth molding. The operation process is relatively cumbersome and the efficiency is relatively low.

[0004] Based on the above background, a wind turbine blade quick installation mold is proposed to solve the problem. Utility Model Content

[0005] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be achieved and obtained through the structures specifically pointed out in the description and other drawings.

[0006] The purpose of the utility model is to overcome the above-mentioned shortcomings and provide a wind turbine blade quick installation mold.

[0007] To achieve the above-mentioned purpose, the technical solution of the utility model is: a wind turbine blade quick installation mold, including: a base, a mold body, and a clamping and flipping assembly, the mold body is placed on the base; the clamping and flipping assembly is arranged on the base and is located on both sides of the mold body; wherein, the clamping and flipping assembly includes a motor, a single-head cylinder, a partition, a double-head cylinder, and a splint, the single-head cylinder is connected to the motor, the partition is installed on the single-head cylinder, the cylinder body of the double-head cylinder is installed on the partition, and the two rods are connected to the splint, and the splint is located on one side of the mold body.

[0008] Preferably, the end of the clamping plate close to the mold body is an angled plate.

[0009] Preferably, the motor is mounted on the base.

[0010] Preferably, a protective sleeve is provided on the cylinder body of the double-headed cylinder.

[0011] Preferably, the mold body is divided into an upper mold and a lower mold, the upper mold and the lower mold are hingedly connected, and the blade to be formed is placed in the lower mold.

[0012] Preferably, the lower mold is placed on the base.

[0013] Preferably, a slot is provided in the upper mold for the blades to be formed to enter.

[0014] By adopting the above-mentioned technical solution, the beneficial effects of the utility model are as follows: the utility model works through the double-headed cylinder, the splint expands, and the single-headed cylinder pushes the splint until the mold body is shoveled onto the splint. The double-headed cylinder then controls the splint to contract, thereby lifting and clamping the mold body, which has the function of quickly installing the mold, making the mold locking operation easier, and through the operation of the motor, it drives the single-headed cylinder to rotate, so that the splint clamps the mold body and flips it, thereby making the blade raw material in the mold body more evenly distributed to ensure the quality of the blade. The entire process operation is simple and easy to understand, effectively improving the production and molding efficiency of the blade.

[0015] It is to be understood that the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

[0016] Undoubtedly, these and other objects of the present invention will become more apparent after the following detailed description of the preferred embodiments with reference to various drawings and figures.

[0017] In order to make the above beneficial effects and other purposes, features and advantages of the present invention more obvious and easy to understand, one or more preferred embodiments are given below and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation to the present invention.

[0019] In the drawings, like components are given like reference numerals, and the drawings are schematic and not necessarily drawn to scale.

[0020] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only one or several embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on such drawings without paying any creative work.

[0021] Figure 1 This is a structural diagram of a wind turbine blade quick installation mold according to the present invention;

[0022] Figure 2 This is a schematic diagram of the structure of the clamping and flipping assembly of the utility model;

[0023] Figure 3 This is a schematic structural diagram of the mold body of the utility model being closed;

[0024] Figure 4 This is a structural diagram of the mold body of the utility model when it is opened.

[0025] Explanation of the main figure marks: base-1, mold body-2, clamping and flipping assembly-3, upper mold-21, lower mold-22, blade-23, motor-31, single-head cylinder-32, partition-33, double-head cylinder-34, clamping plate-35. DETAILED DESCRIPTION

[0026] The following describes the implementation of the present invention in detail with reference to the accompanying drawings and examples, so that the implementation process of how the present invention applies technical means to solve technical problems and achieve technical effects can be fully understood and implemented accordingly. It should be noted that as long as no conflict arises, the various embodiments of the present invention and the various features in each embodiment can be combined with each other, and the resulting technical solutions are all within the scope of protection of the present invention.

[0027] Meanwhile, in the following description, many specific details are set forth for the purpose of explanation to provide a thorough understanding of the embodiments of the present invention. However, it is obvious to those skilled in the art that the present invention can be implemented without the specific details or the specific manner described herein.

[0028] See also Figure 1-4The utility model provides a wind turbine blade quick installation mold, including: a base 1, a mold body 2, and a clamping and flipping assembly 3. The mold body 2 is placed on the base 1; the clamping and flipping assembly 3 is arranged on the base 1 and is located on both sides of the mold body 2; wherein, the clamping and flipping assembly 3 includes a motor 31, a single-head cylinder 32, a partition 33, a double-head cylinder 34, and a splint 35. The single-head cylinder 32 is connected to the motor 31, the partition 33 is installed on the single-head cylinder 32, the cylinder body of the double-head cylinder 34 is installed on the partition 33, and the two rods are connected with the splint 35. The splint 35 is located on one side of the mold body 2.

[0029] When in use, the clamping and flipping assembly 3 is installed on the base 1, and the blade raw material is introduced into the mold body 2. After the introduction is completed, the double-headed cylinder 34 works to expand the splint 35, and then the single-headed cylinder 32 pushes the partition 33 forward, so that the splint 35 moves close to the mold body 2 until the mold body 2 is shoveled onto the splint 35. Then the double-headed cylinder 34 controls the splint 35 to contract, and the mold body 2 is lifted and clamped, which has the effect of quickly installing the mold. After that, the motor 31 works to drive the single-headed cylinder 32 to rotate, so that the splint 35 clamps the mold body 2 and flips it, so that the blade raw material in the mold body 2 is more evenly distributed.

[0030] According to some embodiments of the present application, the end of the clamping plate 35 close to the mold body 2 is optionally an angled plate, which has the effect of more smoothly shoveling the mold body 2 onto the clamping plate 35 .

[0031] According to some embodiments of the present application, optionally, the motor 31 is mounted on the base 1 , which has the function of mounting the clamping and flipping assembly 3 on the base 1 .

[0032] According to some embodiments of the present application, a protective sleeve is optionally provided on the cylinder body of the double-headed cylinder 34 to prevent the double-headed cylinder 34 from colliding with the mold body 2 and being damaged.

[0033] According to some embodiments of the present application, the mold body 2 is optionally divided into an upper mold 21 and a lower mold 22. The upper mold 21 and the lower mold 22 are hingedly connected. The blade 23 to be formed is placed in the lower mold 22. The lower mold 22 is placed on the base 1. The upper mold 21 is provided with a slot for the blade 23 to be formed. The hinged connection between the upper mold 21 and the lower mold 22 allows the mold to be opened by simply flipping the upper mold 21, making it faster and more convenient to open and close.

[0034] It should be understood that the embodiments disclosed herein are not limited to the specific processing steps or materials disclosed herein, but should extend to equivalent substitutions of such features understood by those skilled in the relevant art. It should also be understood that the terminology used herein is for the purpose of describing specific embodiments only and is not intended to be limiting.

[0035] The "embodiment" mentioned in the specification means that the specific features or characteristics described in conjunction with the embodiment are included in at least one embodiment of the present invention. Therefore, the phrase or "embodiment" appearing in various places throughout the specification does not necessarily refer to the same embodiment.

[0036] Furthermore, the described features or characteristics may be combined in any other suitable manner into one or more embodiments. In the above description, some specific details, such as thickness, quantity, etc., are provided to provide a comprehensive understanding of the embodiments of the present invention. However, those skilled in the relevant art will appreciate that the present invention may be implemented without one or more of the above specific details or may be implemented using other methods, components, materials, etc.

Claims

1. A wind turbine blade quick installation mold, characterized in that: include: Base (1); A mold body (2) placed on the base (1); A clamping and flipping assembly (3) is provided on the base (1) and is located on both sides of the mold body (2); wherein, The clamping and flipping assembly (3) comprises a motor (31), a single-head cylinder (32), a partition (33), a double-head cylinder (34), and a clamp (35). The single-head cylinder (32) is connected to the motor (31), the partition (33) is mounted on the single-head cylinder (32), the cylinder body of the double-head cylinder (34) is mounted on the partition (33), and both rod bodies are connected to the clamp (35). The clamp (35) is located on one side of the mold body (2).

2. A wind turbine blade quick installation mold according to claim 1, characterized in that: The end of the clamping plate (35) close to the mold body (2) is a bevel plate.

3. A wind turbine blade quick installation mold according to claim 1, characterized in that: The motor (31) is mounted on the base (1).

4. A wind turbine blade quick installation mold according to claim 1, characterized in that: The cylinder body of the double-headed cylinder (34) is covered with a protective sleeve.

5. The wind turbine blade quick installation mold according to claim 1, characterized in that: The mold body (2) is divided into an upper mold (21) and a lower mold (22). The upper mold (21) and the lower mold (22) are hinge-connected, and the blade (23) to be molded is placed in the lower mold (22).

6. A wind turbine blade quick installation mold according to claim 5, characterized in that: The lower mold (22) is placed on the base (1).

7. The wind turbine blade quick installation mold according to claim 5, characterized in that: A slot for the blades (23) to be formed to enter is provided in the upper die (21).