Stamping device for silica gel key production

By designing an automated stamping device, the automatic ejection and unloading of silicone buttons is achieved using cylinders and ratchet systems, the problems of low efficiency and high defective yields are solved, and the efficient and automated production of silicone buttons is achieved.

CN223266246UActive Publication Date: 2025-08-26JIANGXI FENGYUDA ELECTRONICS TECH
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Patent Information

Application Number
CN202422608628.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-08-26
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

Traditional silicone button production devices lack the function of automatic ejection of finished products, resulting in low production efficiency and high defective yield.

Method used

A stamping device including a cylinder, stamping plate, stamping head, top plate, ratchet gear and soft brush is designed. After the stamping is completed by the cylinder driving the stamping head, the key is automatically ejected, and the key is automatically unloaded using the ratchet gear and soft brush.

Benefits of technology

The automated production of silicone buttons has been realized, which reduces manual intervention, reduces the defective yield rate and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a stamping device, in particular to a stamping device for silica gel key production. The stamping device for silica gel key production comprises supports, a stamping device body, a stamping seat, an air cylinder, a stamping plate, a stamping head, a cutter, a top plate, a connecting rod, a spring I, a connecting plate and a guide rod, the supports are symmetrically connected to the bottom of the stamping device body, and the stamping seat is connected to the middle of the interior of the stamping device body; an air cylinder is installed on the upper side of the stamping device body, an air cylinder telescopic rod is connected with a stamping plate, and a plurality of stamping holes are evenly formed in the stamping base. After the silica gel keys are stamped, the silica gel keys in the stamping holes can be jacked up through automatic upward movement of the top plate, the formed keys can be conveniently collected, the requirement for manual intervention is reduced, the defective product rate caused by misoperation is reduced, and the whole production process is more automatic.
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Description

Technical Field

[0001] The utility model relates to a punching device, in particular to a punching device for producing silica gel buttons. Background Art

[0002] Keypads are an integral component of many products. Silicone keypads and silicone keypad covers are particularly popular for specialized products requiring waterproof and dustproof protection due to their superior performance. The production of these silicone keypads typically involves stamping silicone sheets to form the desired key shape or keypad cover.

[0003] Traditional stamping equipment typically consists of two upper and lower molds, which cooperate to form the silicone material. During this process, the silicone sheet must fit tightly within the mold holes to accurately stamp into the desired shape. However, after stamping, traditional methods require workers to manually remove the keys from the mold holes. This method not only reduces production efficiency but also, due to the uncertainty of manual operation, can easily cause some keys to deform or damage, thereby increasing the defective product rate.

[0004] Based on this, in order to solve the above-mentioned technical defects, a stamping device for producing silicone buttons is proposed. Utility Model Content

[0005] In order to overcome the shortcomings of traditional stamping devices that do not have the function of automatically ejecting finished products, manual operation affects efficiency, and is prone to defective product rates, the technical problem of the utility model is to provide a stamping device for the production of silicone buttons.

[0006] Technical solution: A stamping device for producing silicone buttons, including a bracket, a stamping device body, a stamping seat, a cylinder, a stamping plate, a stamping head, a cutter, a top plate, a connecting rod, a spring I, a connecting plate and a guide rod. The bottom of the stamping device body is symmetrically connected to the bracket, the middle part of the stamping device body is connected to the stamping seat, a cylinder is installed on the upper side of the stamping device body, and the stamping plate is connected to the telescopic rod of the cylinder. A plurality of stamping holes are evenly opened in the stamping seat, and a plurality of stamping heads are evenly connected to the bottom of the stamping plate. The bottom of the stamping plate located outside the stamping head is connected with an annular cutter, and the stamping holes are slidably connected with connecting rods, and the top of the connecting rod is connected to the top plate. The stamping head is in contact with the top plate, and the guide rods are symmetrically connected on both sides of the bottom of the stamping seat. A connecting plate is slidably connected between the guide rods. The connecting rod passes through the bottom of the stamping seat and is connected to the connecting plate. Spring I is sleeved on the lower end of the connecting rod, and the upper and lower ends of spring I are respectively connected to the stamping seat and the connecting plate.

[0007] To further illustrate, the punching head is aligned with the punching hole, and the two are slidably fitted.

[0008] Further explanation: it also includes a bidirectional threaded rod, a movable plate, a soft brush and a drive assembly. The bidirectional threaded rod is symmetrically rotatably connected to the upper side of the stamping device body, the movable plate is threadedly connected between the left sides of the bidirectional threaded rod, and the bottom of the movable plate is connected to the soft brush. The stamping device body is provided with a drive assembly for driving the soft brush to move.

[0009] It is further explained that the soft brush is located above the stamping seat and its width is adapted to the stamping seat.

[0010] Further explanation: the drive assembly includes a connecting frame, a ratchet bar, a spring II and a ratchet gear. The connecting frame is symmetrically connected to the top of the stamping device body. Ratchet bars are slidingly connected on both sides of the connecting frame. Multiple springs II are connected between the ratchet bar and the connecting frame. Ratchet gears are connected to both ends of the bidirectional threaded rod, and the ratchet gears are engaged with the ratchet bar.

[0011] Further description, it also includes a collection frame and a handle. The lower side of the punching device body is slidably connected to the collection frame, and the front side of the collection frame is symmetrically connected to the handle.

[0012] The beneficial effects of the utility model are as follows: 1. After the silicone key is stamped, the top plate automatically moves upward to lift the silicone key in the stamping hole, making it convenient to collect the molded keys, reducing the need for manual intervention and the defective product rate caused by improper operation, making the entire production process more automated;

[0013] 2. After the key stamping is completed, the punching head is reset. The cooperation between the ratchet bar and the ratchet gear can drive the soft brush to move, push the keys on the stamping seat into the collection frame for collection, and complete automatic unloading to achieve continuous production of keys. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0015] Figure 2 It is a cross-sectional view of the first part of the utility model.

[0016] Figure 3 It is a cross-sectional view of the second part of the present invention.

[0017] Figure 4 This is a cross-sectional view of the punching plate, punching head, cutter and other components of the utility model.

[0018] Figure 5 It is a three-dimensional structural diagram of the cylinder, stamping plate, connecting frame and other components of the utility model.

[0019] Figure 6 It is a three-dimensional structural diagram of the connecting frame, ratchet bar and spring II component of the utility model.

[0020] Markings in the accompanying drawings: 1: bracket, 2: stamping device body, 3: stamping seat, 4: cylinder, 5: stamping plate, 6: stamping hole, 7: top plate, 8: connecting rod, 9: spring I, 10: connecting plate, 11: guide rod, 12: stamping head, 13: cutter, 14: connecting frame, 15: ratchet bar, 16: spring II, 17: ratchet gear, 18: bidirectional threaded rod, 19: moving plate, 20: soft brush, 21: collecting frame, 22: handle. DETAILED DESCRIPTION

[0021] The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which presently preferred embodiments of the present invention are shown. However, the present invention can be implemented in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and will fully convey the scope of the invention to those skilled in the art.

[0022] Example: A stamping device for producing silicone buttons, such as Figures 1-4 As shown, it includes a bracket 1, a punching device body 2, a punching seat 3, a cylinder 4, a punching plate 5, a punching head 12, a cutter 13, a top plate 7, a connecting rod 8, a spring Ⅰ 9, a connecting plate 10 and a guide rod 11. The bottom of the punching device body 2 is symmetrically connected to the bracket 1, the middle part of the punching device body 2 is connected to the punching seat 3, the upper side of the punching device body 2 is installed with a cylinder 4 by a bolt, the cylinder 4 is connected to the punching plate 5 on the telescopic rod, a plurality of punching holes 6 are evenly opened in the punching seat 3, a plurality of punching heads 12 are evenly connected to the bottom of the punching plate 5, and the bottom of the punching plate 5 is located at a position outside the punching head 12. The punching head 12 is aligned with the punching hole 6, and the two are slidably matched. The punching hole 6 is slidably connected with a connecting rod 8, and the top of the connecting rod 8 is connected to a top plate 7 for ejecting the finished button. The punching head 12 is in contact with the top plate 7. The left and right sides of the bottom of the punching seat 3 are symmetrically welded with guide rods 11, and connecting plates 10 are slidably connected between the guide rods 11. The connecting rod 8 passes through the bottom of the punching seat 3 and is connected to the connecting plate 10. The spring I9 is ​​sleeved on the lower end of the connecting rod 8, and the upper and lower ends of the spring I9 are respectively connected to the punching seat 3 and the connecting plate 10.

[0023] like Figure 1 、 Figure 5 and Figure 6As shown, it also includes a bidirectional threaded rod 18, a movable plate 19, a soft brush 20 and a drive assembly. The bidirectional threaded rod 18 is symmetrically connected to the front and back of the upper side of the stamping device body 2. The movable plate 19 is threadedly connected between the left sides of the bidirectional threaded rod 18. The bottom of the movable plate 19 is connected to a soft brush 20 for unloading the keys. The soft brush 20 is located above the stamping seat 3, and its width is adapted to the stamping seat 3. The stamping device body 2 is provided with a drive assembly for driving the soft brush 20 to move.

[0024] like Figure 1 、 Figure 5 and Figure 6 As shown, the drive assembly includes a connecting frame 14, a ratchet bar 15, a spring II 16 and a ratchet gear 17. The top of the stamping device body 2 is symmetrically connected to the connecting frame 14 by bolts. The ratchet bars 15 are slidably connected to the front and rear sides of the connecting frame 14. Multiple springs II 16 are connected between the ratchet bar 15 and the connecting frame 14. Ratchet gears 17 are welded to the left and right ends of the bidirectional threaded rod 18, and the ratchet gear 17 is engaged with the ratchet bar 15.

[0025] like Figure 1 As shown, it also includes a collection frame 21 and a handle 22. The collection frame 21 for collecting silicone buttons is slidably connected to the lower side of the stamping device body 2, and the handle 22 is symmetrically welded on the front side of the collection frame 21.

[0026] When the key is stamped, first place the silicone block on the stamping seat 3 so that it covers the stamping hole 6, then start the cylinder 4, the telescopic rod of the cylinder 4 extends to drive the stamping plate 5, the stamping head 12 and the cutter 13 to move downward, and at the same time drive the connecting frame 14 and the ratchet bar 15 to move downward, the ratchet bar 15 contacts the ratchet gear 17, and the tooth angle direction of the two is not matched. The ratchet gear 17 will push the ratchet bar 15 to move repeatedly inside and outside, and the spring II 16 will deform, so that the ratchet bar 15 will not mesh with the ratchet gear 17, and the stamping head 12 will move down and contact the silicone block. The rubber block contacts and applies pressure to the silicone block through the punching head 12, which can punch the silicone block into the punching hole 6 and fit the shape of the punching hole 6. At the same time, it pushes the top plate 7, the connecting rod 8 and the connecting plate 10 to move downward, and the spring I9 is ​​compressed accordingly. During the stamping process, the cutter 13 is located on the outer contour of the punching hole 6, which can cut off the stamped silicone button and the corners to form a single silicone button. After the stamping is completed, the telescopic rod of the cylinder 4 retracts and returns to its original position and closes. The telescopic rod drives the stamping plate 5, the punching head 12 and the cutter 13 to move upward. The punching head 12 is separated from the inside of the punching hole 6, and the silicone button and the top plate 7 are no longer under force. The spring II 16 will rebound and reset, thereby driving the top plate 7, the connecting rod 8 and the connecting plate 10 to move upward. The top plate 7 will push the silicone button in the punching hole 6 to the surface of the punching seat 3. When the punching plate 5 moves upward, it also drives the connecting frame 14 and the ratchet bar 15 to move upward. The tooth angle of the ratchet bar 15 corresponds to that of the ratchet gear 17, and the two are engaged. The ratchet bar 15 drives the ratchet gear 17 to rotate, and then drives the bidirectional threaded rod 18 to rotate, so that it can The movable plate 19 and the soft brush 20 move to the right, and the soft brush 20 will push the buttons on the stamping seat 3 to the right, so that the buttons fall into the collection frame 21. When they move to the right side to the end point, the connecting frame 14 and the ratchet bar 15 also stop moving. When the next round of button stamping is performed, the bidirectional threaded rod 18 rotates again, which will move the movable plate 19 and the soft brush 20 to the left, thus realizing a left-right rotation movement. After finishing the work, pull the handle 22 by hand to pull out the collection frame 21, and the silicone buttons inside can be taken out.

[0027] The above embodiments are provided for persons familiar with the art to implement or use the present invention. Personnel familiar with the art may make various modifications or changes to the above embodiments without departing from the utility model concept of the present invention. Therefore, the scope of protection of the present invention is not limited to the above embodiments, but should be the maximum scope of the innovative features mentioned in the claims.

Claims

1. A stamping device for producing silicone buttons, characterized in that: The invention comprises a bracket (1), a punching device body (2), a punching seat (3), a cylinder (4), a punching plate (5), a punching head (12), a cutter (13), a top plate (7), a connecting rod (8), a spring I (9), a connecting plate (10) and a guide rod (11). The bottom of the punching device body (2) is symmetrically connected to the bracket (1), the middle part of the punching device body (2) is connected to the punching seat (3), the upper side of the punching device body (2) is equipped with a cylinder (4), the telescopic rod of the cylinder (4) is connected to the punching plate (5), a plurality of punching holes (6) are uniformly provided in the punching seat (3), a plurality of punching heads (12) are uniformly connected to the bottom of the punching plate (5), the bottom of the punching plate (5) is connected to an annular cutter (13) at the outside of the punching head (12), and the punching holes (6) are all slidably connected to the connecting rod (8). The top of the connecting rod (8) is connected to the top plate (7), the punching head (12) is in contact with the top plate (7), the two sides of the bottom of the punching seat (3) are symmetrically connected to the guide rods (11), and the connecting plates (10) are slidably connected between the guide rods (11). The connecting rod (8) passes through the bottom of the punching seat (3) and is connected to the connecting plate (10). The spring I (9) is sleeved on the lower end of the connecting rod (8), and the upper and lower ends of the spring I (9) are respectively connected to the punching seat (3) and the connecting plate (10).

2. A stamping device for producing silicone keypads according to claim 1, characterized in that: The punching head (12) is aligned with the punching hole (6), and the two are slidably matched.

3. A stamping device for producing silicone keypads according to claim 2, characterized in that: The invention also comprises a bidirectional threaded rod (18), a movable plate (19), a soft brush (20) and a driving assembly. The upper side of the punching device body (2) is symmetrically and rotationally connected with the bidirectional threaded rod (18). The movable plate (19) is threadedly connected between the left sides of the bidirectional threaded rod (18). The bottom of the movable plate (19) is connected with the soft brush (20). The punching device body (2) is provided with a driving assembly for driving the soft brush (20) to move.

4. A stamping device for producing silicone keypads according to claim 3, characterized in that: The soft brush (20) is located above the punching seat (3) and has a width that matches that of the punching seat (3).

5. A stamping device for producing silicone keypads according to claim 4, characterized in that: The driving assembly includes a connecting frame (14), a ratchet bar (15), a spring II (16) and a ratchet gear (17). The top of the punching device body (2) is symmetrically connected to the connecting frame (14). Both sides of the connecting frame (14) are slidably connected to the ratchet bars (15). A plurality of springs II (16) are connected between the ratchet bars (15) and the connecting frame (14). Both ends of the bidirectional threaded rod (18) are connected to the ratchet gear (17), and the ratchet gear (17) is engaged with the ratchet bar (15).

6. A stamping device for producing silicone keypads according to claim 5, characterized in that: It also includes a collecting frame (21) and a handle (22). The collecting frame (21) is slidably connected to the lower side of the punching device body (2), and the handle (22) is symmetrically connected to the front side of the collecting frame (21).