Jig for modifying front edge of wind power blade

Abstract

The utility model discloses a wind power blade front edge shaping jig, which relates to the technical field of wind power blade shaping and comprises a supporting bottom plate, a bearing frame is arranged at the top of the supporting bottom plate, a shaping assembly is arranged on one side of the top of the bearing frame, a pulling assembly is arranged at the top of the bearing frame, and the shaping assembly comprises a supporting top plate. A mounting ring is arranged in the middle of one side of the supporting top plate, a hydraulic cylinder is arranged in the middle of the mounting ring, a hydraulic rod is arranged at the bottom of the hydraulic cylinder, a shaping plate is arranged at the bottom of the hydraulic rod, an inclined plane is arranged at the bottom of the shaping plate, and protective rolling wheels are arranged in the middle of the inclined plane. The front edge of a curled blade is shaped through the arranged shaping assembly, the hydraulic rod and the shaping plate are driven by the arranged hydraulic cylinder to press downwards, the blade is positioned and clamped, the blade is protected through the arranged protection rolling wheel and the arranged transmission roller, and the blade is prevented from being damaged. And secondary damage to the surface of the blade in the subsequent machining process is prevented.

Description

Technical Field

[0001] The utility model relates to the technical field of wind turbine blade shaping, in particular to a jig for shaping the leading edge of a wind turbine blade. Background Art

[0002] Wind is one of the pollution-free energy sources, and it is inexhaustible. For coastal islands, grassland pastoral areas, mountainous areas and plateau areas that are short of water, fuel and have inconvenient transportation, it is very suitable and promising to use wind power generation according to local conditions. Wind power generation converts the kinetic energy of wind into mechanical kinetic energy, and then converts mechanical energy into electrical kinetic energy. Its principle is to use wind power to drive the windmill blades to rotate, and then increase the speed of rotation through a speed increaser to enable the generator to generate electricity. The blades are the core components of wind turbines. As the power requirements of wind power generation continue to increase, the size of the blades is also becoming larger and larger, causing a direct problem of inconvenience in movement.

[0003] However, we found during use that due to the large size and irregular shape of the blades, the leading edge of the blades is easily curled due to impact during installation or transportation, affecting the subsequent use of the blades. Therefore, the leading edge of the blades needs to be trimmed during installation. However, the existing trimming device does not provide ideal protection for the blades during use, and is prone to causing secondary damage to the blade surface, affecting the trimming effect. Therefore, it is necessary to provide a jig for trimming the leading edge of wind turbine blades to solve the problem. Utility Model Content

[0004] The main purpose of the utility model is to provide a jig for trimming the leading edge of a wind turbine blade, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] A jig for shaping the leading edge of a wind turbine blade comprises a supporting base plate, a carrier frame provided on the top of the supporting base plate, a universal wheel provided on the bottom of the supporting base plate, a shaping groove provided in the middle of the carrier frame, a mounting groove provided at the bottom of the shaping groove, a transmission roller provided inside the mounting groove, a shaping assembly provided on one side of the top of the carrier frame, and a pulling assembly provided on the top of the carrier frame;

[0007] The shaping assembly includes a supporting top plate, a mounting ring is provided in the middle of one side of the supporting top plate, a hydraulic cylinder is provided in the middle of the mounting ring, a hydraulic rod is provided at the bottom of the hydraulic cylinder, a shaping plate is provided at the bottom of the hydraulic rod, an inclined surface is provided at the bottom of the shaping plate, and a protective roller is provided in the middle of the inclined surface;

[0008] The pulling assembly includes an extended slide, one end of the extended slide is provided with a limiting side plate, and the side of the limiting side plate is provided with an ejection rod, one end of the ejection rod is provided with a slider, and the middle of the slider is provided with a screw rod, one end of the screw rod is provided with a motor, a partition is provided on the side of the motor, and the outside of the partition is provided with a mounting frame.

[0009] Preferably, the supporting top plate is located on one side of the top of the carrier frame, and a mounting ring is installed in the middle of one side of the supporting top plate by bolts, and there are multiple mounting rings, which are symmetrically distributed in the middle of both sides of the supporting top plate, and a hydraulic cylinder is installed in the middle of the mounting ring by bolts, and a hydraulic rod is installed at the movable end of the hydraulic cylinder, and a shaping plate is installed at the bottom of the hydraulic rod by bolts.

[0010] Preferably, there are three shaping plates, which are evenly distributed below the supporting top plate, and every two hydraulic rods are corresponding to one shaping plate. The bottom of the shaping plate is provided with an inclined surface, and a protective roller is rotatably connected to the middle of the bottom of the inclined surface. There are multiple protective rollers, which are evenly distributed in the middle of the inclined surface, and a protective rubber pad is provided on the outer wall of the protective roller.

[0011] Preferably, a sliding groove is provided in the middle of one side of the carrier close to the supporting top plate, and the sliding groove passes through the top of the carrier, an extended slide is slidably connected in the middle of the sliding groove, and the extended slide is fixedly connected to the supporting top plate, and one end of the extended slide away from the supporting top plate is fixedly connected to a limiting side plate, and a ejector rod is installed on the side of the limiting side plate close to the extended slide by a bolt.

[0012] Preferably, there are two ejector rods, which are symmetrically distributed on the sides of the limiting side plates. A slider is installed on the end of the ejector rod away from the limiting side plate through a bolt, and a mounting frame is provided on the outside of the slider. A through slot is provided in the middle of the mounting frame, and the slider is slidably connected to the inside of the through slot.

[0013] Preferably, the bottom of the side of the installation frame close to the support frame is connected to the support frame by bolts, and a partition is installed inside the end of the installation frame away from the support frame by bolts, a motor is installed on the side of the partition by bolts, and the output end of the motor is transmission-connected to a screw rod, a slider is sleeved on the outer wall of the screw rod, and the bottom of the side of the installation frame away from the support frame is slidably connected to the support top plate.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] 1. The shaping assembly is used to shape the curled leading edge of the blade. The hydraulic cylinder drives the hydraulic rod and the shaping plate to press down to achieve positioning and clamping of the blade. The protective roller and the transmission roller are used to protect the blade to prevent secondary damage to the blade surface during subsequent processing, thereby improving the practicality of the device.

[0016] 2. The bending part is corrected by the provided pulling assembly, and the provided motor drives the screw rod to rotate, so that the slider drives the ejection rod to eject the limiting side plate and the extended slide, thereby causing the extended slide to drive the supporting top plate and the shaping plate provided below it to stretch, thereby correcting the bending part during the stretching process and improving the ease of use of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a first-perspective stereoscopic view of the entire device of the utility model;

[0018] Figure 2 This is a second perspective stereogram of the entire device of the utility model;

[0019] Figure 3 It is a structural diagram of the pulling assembly of the utility model;

[0020] Figure 4 It is a structural diagram of the shaping component of the utility model.

[0021] In the figure: 1. Support base plate; 2. Carrying frame; 3. Shaping groove; 4. Mounting groove; 5. Transmission roller; 6. Shaping assembly; 7. Support top plate; 8. Mounting ring; 9. Hydraulic cylinder; 10. Hydraulic rod; 11. Shaping plate; 12. Inclined surface; 13. Protective roller; 14. Pulling assembly; 15. Extended slide; 16. Limiting side plate; 17. Sliding groove; 18. Mounting frame; 19. Partition; 20. Motor; 21. Screw; 22. Slider; 23. Through groove; 24. Ejector rod; 25. Universal wheel. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0023] See also Figure 1 、 Figure 2 、 Figure 4As shown, a jig for shaping the leading edge of a wind turbine blade comprises a supporting base plate 1, a supporting frame 2 is provided on the top of the supporting base plate 1, and a universal wheel 25 is provided on the bottom of the supporting base plate 1, a shaping groove 3 is provided in the middle of the supporting frame 2, and a mounting groove 4 is provided at the bottom of the shaping groove 3, a transmission roller 5 is provided inside the mounting groove 4, a shaping component 6 is provided on one side of the top of the supporting frame 2, and a pulling component 14 is provided on the top of the supporting frame 2;

[0024] The shaping assembly 6 includes a supporting top plate 7, a mounting ring 8 is provided in the middle of one side of the supporting top plate 7, and a hydraulic cylinder 9 is provided in the middle of the mounting ring 8, a hydraulic rod 10 is provided at the bottom of the hydraulic cylinder 9, and a shaping plate 11 is provided at the bottom of the hydraulic rod 10, an inclined surface 12 is provided at the bottom of the shaping plate 11, and a protective roller 13 is provided in the middle of the inclined surface 12. The supporting top plate 7 is located on the top side of the carrier frame 2, and a mounting ring 8 is installed in the middle of one side of the supporting top plate 7 by bolts, and there are multiple mounting rings 8, which are symmetrically distributed in the middle of both sides of the supporting top plate 7. A hydraulic cylinder 9 is installed in the middle of the mounting ring 8 by bolts, and a hydraulic rod 10 is installed at the movable end of the hydraulic cylinder 9. A shaping plate 11 is installed at the bottom of the hydraulic rod 10 by bolts, and the shaping plate 11 has Three, respectively evenly distributed below the supporting top plate 7, and every two hydraulic rods 10 are corresponding to a shaping plate 11. The bottom of the shaping plate 11 is provided with an inclined surface 12, and the middle of the bottom of the inclined surface 12 is rotatably connected with a protective roller 13, and there are multiple protective rollers 13, which are respectively evenly distributed in the middle of the inclined surface 12. A protective rubber pad is provided on the outer wall of the protective roller 13. The shaping of the curled leading edge of the blade is achieved by the provided shaping assembly 6. The hydraulic rod 10 and the shaping plate 11 are driven downward by the provided hydraulic cylinder 9 to achieve positioning and clamping of the blade, and the protection of the blade is achieved by the provided protective roller 13 and the transmission roller 5 to prevent secondary damage to the blade surface during subsequent processing, thereby improving the practicality of the device;

[0025] See also Figure 1 、 Figure 2 、 Figure 3As shown, the pulling assembly 14 includes an extended slide 15, one end of the extended slide 15 is provided with a limited side plate 16, and the side of the limited side plate 16 is provided with an ejector rod 24, one end of the ejector rod 24 is provided with a slider 22, and a screw rod 21 is provided in the middle of the slider 22, one end of the screw rod 21 is provided with a motor 20, a partition 19 is provided on the side of the motor 20, and a mounting frame 18 is provided on the outside of the partition 19, a sliding groove 17 is provided in the middle of the side of the carrier 2 close to the supporting top plate 7, and the sliding groove 17 is provided in the middle of the carrier 2 close to the supporting top plate 7. The movable groove 17 passes through the top of the carrier 2, and the middle of the sliding groove 17 is slidably connected with an extended slide 15, and the extended slide 15 is fixedly connected to the support top plate 7. The end of the extended slide 15 away from the support top plate 7 is fixedly connected to the limited side plate 16, and the side of the limited side plate 16 close to the extended slide 15 is fixed with an ejector rod 24 by bolts. There are two ejector rods 24, which are symmetrically distributed on the sides of the limited side plate 16. The end of the ejector rod 24 away from the limited side plate 16 is fixed with a slider 2 by bolts. The outer wall of the screw rod 21 is provided with a slider 22, and the bottom of the side of the mounting frame 18 away from the supporting frame 2 is slidably connected to the support top plate 7. The correction of the bending part is achieved by the provided pulling component 14, and the provided motor 20 drives the screw rod 21 to rotate, so that the slider 22 drives the ejection rod 24 to realize the ejection of the limiting side plate 16 and the extension slide 15, so that the extension slide 15 drives the support top plate 7 and the shaping plate 11 provided below it to stretch, and the correction of the bending part is achieved during the stretching process, thereby improving the convenience of use of the device.

[0026] It should be noted that the present invention is a jig for shaping the leading edge of a wind turbine blade. When in use, the curved portion of the leading edge of the blade is placed in the middle of the shaping groove 3 on the side of the carrier 2, so that the bottom of the blade contacts the transmission roller 5, and then the hydraulic cylinder 9 drives the hydraulic rod 10 and the shaping plate 11 to descend, so that the inclined surface 12 at the bottom of the shaping plate 11 and the protective roller 13 contact the top of the blade, and the curved portion of the blade is located between the carrier 2 and the shaping plate 11 on the rearmost side, so that the limiting side plate 16 is adjacent to the carrier 2, and then The motor 20 is provided to drive the screw rod 21 to rotate, so that the slider 22 drives the through slot 23 to eject the limiting side plate 16. The bottom of the limiting side plate 16 is fixedly connected to the extension slide 15, so that the extension slide 15 is inside the sliding slot 17. The end of the extension slide 15 away from the limiting side plate 16 is installed with a support top plate 7, so that the extension slide 15 drives the shaping plate 11 to correct the bending of the blade, thereby improving the convenience of use of the device. The universal wheel 25 is provided to facilitate the movement of the device to different positions.

[0027] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A jig for shaping the leading edge of a wind turbine blade, comprising a supporting base plate (1), characterized in that: A carrier frame (2) is provided on the top of the supporting base plate (1), and a universal wheel (25) is provided on the bottom of the supporting base plate (1); a shaping groove (3) is provided in the middle of the carrier frame (2), and a mounting groove (4) is provided at the bottom of the shaping groove (3); a transmission roller (5) is provided inside the mounting groove (4); a shaping component (6) is provided on one side of the top of the carrier frame (2), and a pulling component (14) is provided on the top of the carrier frame (2); The shaping assembly (6) comprises a supporting top plate (7), a mounting ring (8) is provided in the middle of one side of the supporting top plate (7), a hydraulic cylinder (9) is provided in the middle of the mounting ring (8), a hydraulic rod (10) is provided at the bottom of the hydraulic cylinder (9), a shaping plate (11) is provided at the bottom of the hydraulic rod (10), an inclined surface (12) is provided at the bottom of the shaping plate (11), and a protective roller (13) is provided in the middle of the inclined surface (12); The pulling assembly (14) includes an extended slide (15), one end of the extended slide (15) is provided with a limiting side plate (16), and the side of the limiting side plate (16) is provided with an ejection rod (24), one end of the ejection rod (24) is provided with a slider (22), and the middle of the slider (22) is provided with a screw rod (21), one end of the screw rod (21) is provided with a motor (20), a partition (19) is provided on the side of the motor (20), and the outside of the partition (19) is provided with a mounting frame (18).

2. A jig for shaping the leading edge of a wind turbine blade according to claim 1, characterized in that: The supporting top plate (7) is located on one side of the top of the carrier frame (2); a mounting ring (8) is installed in the middle of one side of the supporting top plate (7) by means of bolts, and there are multiple mounting rings (8) which are symmetrically distributed in the middle of both sides of the supporting top plate (7); a hydraulic cylinder (9) is installed in the middle of the mounting ring (8) by means of bolts, and a hydraulic rod (10) is installed at the movable end of the hydraulic cylinder (9); and a shaping plate (11) is installed at the bottom of the hydraulic rod (10) by means of bolts.

3. The jig for shaping the leading edge of a wind turbine blade according to claim 2, characterized in that: There are three shaping plates (11), which are evenly distributed below the supporting top plate (7), and every two hydraulic rods (10) are correspondingly arranged with one shaping plate (11). The bottom of the shaping plate (11) is provided with an inclined surface (12), and the middle of the bottom of the inclined surface (12) is rotatably connected with a protective roller (13), and there are multiple protective rollers (13), which are evenly distributed in the middle of the inclined surface (12). A protective rubber pad is provided on the outer wall of the protective roller (13).

4. The jig for shaping the leading edge of a wind turbine blade according to claim 1, characterized in that: A sliding groove (17) is provided in the middle of one side of the carrier (2) close to the supporting top plate (7), and the sliding groove (17) passes through the top of the carrier (2); an extension slide (15) is slidably connected in the middle of the sliding groove (17), and the extension slide (15) is fixedly connected to the supporting top plate (7); one end of the extension slide (15) away from the supporting top plate (7) is fixedly connected to a limiting side plate (16); and a side of the limiting side plate (16) close to the extension slide (15) is installed with an ejector rod (24) by bolts.

5. The jig for shaping the leading edge of a wind turbine blade according to claim 4, characterized in that: There are two ejector rods (24), which are symmetrically distributed on the sides of the limiting side plate (16). One end of the ejector rod (24) away from the limiting side plate (16) is installed with a slider (22) through a bolt, and the outer portion of the slider (22) is sleeved with a mounting frame (18). A through slot (23) is opened in the middle of the mounting frame (18), and the slider (22) is slidably connected to the inside of the through slot (23).

6. The jig for shaping the leading edge of a wind turbine blade according to claim 5, characterized in that: The bottom of the side of the mounting frame (18) close to the carrier frame (2) is connected to the carrier frame (2) by bolts, and a partition (19) is installed inside the end of the mounting frame (18) away from the carrier frame (2) by bolts, a motor (20) is installed on the side of the partition (19) by bolts, and the output end of the motor (20) is transmission-connected to a screw rod (21), and a slider (22) is sleeved on the outer wall of the screw rod (21), and the bottom of the side of the mounting frame (18) away from the carrier frame (2) is slidably connected to the support top plate (7).

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