Novel guide rail structure
By adopting the design of inclined guide rails and guide blocks in the frame hydraulic punch guide rail structure, the positioning problem of the rail under the biased load force is solved, and the pass rate of stamping products and the stability of the workbench is improved.
Patent Information
- Application Number
- CN202422552379.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-22
AI Technical Summary
The guide rail structure of the existing frame type hydraulic punch press can easily cause the workbench to move and shift under the biased load force, affecting the pass rate and efficiency of stamping products.
Two sets of guide rail main bodies are respectively installed on the inner walls of the left and right brackets. Each set of guide rail main body is equipped with an inclined surface on one adjacent side. Guide blocks are installed at both ends of the sliding table. The ends of the guide blocks wrap the inclined surface of the guide rail main body to form a closed frame structure to provide lateral tension under the biased load force and maintain parallelism of the work table.
The parallelism of the stamping machine workbench under the bias load capacity is improved, the anti-bias capacity is enhanced, and the pass rate of stamping products and the stability of the workbench is improved.
Smart Images

Figure CN223266363U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of guide rails, and in particular relates to a novel guide rail structure. Background Art
[0002] In the automotive stamping products industry, facing increasingly severe competition and workers' wages increasing year by year, the product qualification rate and the efficiency and stability of stamping machines are crucial. At the same time, in order to reduce the welding volume of stamping parts, the main manufacturers are producing more and more special-shaped stamping products, which leads to higher and higher demands on the anti-eccentric load capability of the stamping machines. How to improve the parallelism and efficiency of the frame-type stamping machines during stamping and improve the anti-eccentric load capability of the workbench during stamping has become the primary task of the machine tool factory.
[0003] The existing frame-type hydraulic punch press adopts a 90-degree right-angle guide rail structure, which is distributed on the four columns of the machine tool to form a four-corner eight-sided structure. The two ends of the slide are adjusted with screws, and the slide is extruded outward all around, resulting in each guide rail surface being able to only withstand extrusion pressure. When the workbench of this structure is subjected to an eccentric load, one of the guide rails is subjected to a larger force, and the other three guide rails only play an auxiliary role, which can easily cause the workbench to move and deviate during stamping, affecting the qualification rate of stamped products. Utility Model Content
[0004] The purpose of this utility model is to provide a new type of guide rail structure with simple structure and reasonable design in order to solve the above problems.
[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:
[0006] A new type of guide rail structure includes a guide rail body installed in a stamping equipment, the stamping equipment includes a base, the upper end surfaces of the left and right sides of the base are respectively fixedly connected to the left bracket and the right bracket, the top ends of the left bracket and the right bracket are fixedly connected to the top of the stamping assembly, the top cover is installed with a stamping assembly, the base, the left bracket, the right bracket and the top cover together form a closed frame structure, the number of the guide rail bodies is two groups, the two groups of guide rail bodies are vertically installed on the inner side walls at both ends of the left bracket and the right bracket, the adjacent sides of the two guide rail bodies in each group are provided with an inclined surface, the inclined surface and the side wall of the guide rail body close to the stamping assembly form an angle of seventy degrees, the output end of the stamping assembly is fixedly connected to a slide, wear-resistant blocks are installed on both ends of the left and right sides of the slide, and a three-degree angle is formed between the wear-resistant block and the slide, and a guide block is provided on the outside of the wear-resistant block, one end of the guide block is fixed to the slide, and the other end of the guide block extends toward the direction of the guide rail body to form a protrusion that fits with the inclined surface of the guide rail body.
[0007] As a further optimization solution of the present invention, both ends of the bottom of the left bracket and the right bracket are fixedly connected with legs, the four legs are distributed in a matrix, and the bottom ends of the legs are covered with rubber gaskets.
[0008] As a further optimization solution of the present invention, a stamping table for supporting the workpiece is fixedly connected to the upper surface of the base below the slide.
[0009] As a further optimization solution of the present invention, a horizontally arranged support plate is fixedly connected to the right bracket, one end of the support plate extends into the closed frame structure and corresponds to the end of the stamping table, and the upper surface of the support plate is rotatably connected to multiple sets of rollers.
[0010] As a further optimization solution of the present invention, the stamping assembly includes five cylinders fixedly installed on the lower surface of the top cover, four of which are distributed in a matrix, and another cylinder is arranged between the above four cylinders.
[0011] As a further optimization solution of the present invention, both left and right ends of the slide are fixedly connected with mounting plates, and connecting bolts are passed through the mounting plates. The connecting bolts pass through the mounting plates and are screwed and fixed to the guide blocks.
[0012] As a further optimization solution of the present invention, an adjusting bolt is provided on one side of the wear-resistant block, the middle section of the adjusting bolt passes through the mounting plate and is screwed to the mounting plate, and the end of the adjusting bolt is connected to the wear-resistant block.
[0013] The beneficial effect of the present invention is that the ends of the guide blocks installed at both ends of the slide wrap the inclined surfaces on the guide rail body from the outside to the inside. When the stamping table is subjected to an offset load, when one of the guide rail bodies is subjected to an extrusion force, the other three guide rail bodies can provide corresponding lateral pulling force to ensure the parallelism of the workbench during stamping and improve the product qualification rate. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the overall top view of the structure of the utility model;
[0016] Figure 3 This utility model Figure 2 Schematic diagram of the enlarged view of the local details at point A in the middle;
[0017] Figure 4 This is a schematic diagram of the cross-sectional structure of the installation of the wear-resistant block of the utility model;
[0018] Figure 5It is a schematic diagram of the three-dimensional structure of the wear-resistant block installation of the utility model.
[0019] In the figure: 1. Base; 2. Support legs; 3. Left bracket; 4. Right bracket; 5. Stamping table; 6. Support plate; 7. Roller; 8. Top cover; 9. Cylinder; 10. Slide; 11. Mounting plate; 12. Guide rail body; 13. Wear-resistant block; 14. Guide block; 15. Connecting bolt; 16. Adjusting bolt. DETAILED DESCRIPTION
[0020] The present application is described in further detail below in conjunction with the accompanying drawings. It is necessary to point out that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technicians in this field can make some non-essential improvements and adjustments to the present application based on the above application content.
[0021] Example
[0022] like Figure 1 - Figure 5 As shown, a new guide rail structure includes a guide rail body 12 installed in a stamping device. The stamping device includes a base 1. The upper end surfaces of the left and right sides of the base 1 are respectively fixedly connected to a left bracket 3 and a right bracket 4. The top ends of the left bracket 3 and the right bracket 4 are fixedly connected to a top cover 8. A stamping assembly is installed on the top cover 8. The stamping assembly includes five cylinders 9 fixedly installed on the lower surface of the top cover 8, four of which are distributed in a matrix, and another cylinder 9 is arranged between the above four cylinders 9. The base 1, the left bracket 3, the right bracket 4 and the top cover 8 together form a closed frame structure.
[0023] The left and right brackets 3 and 4 are fixedly connected to the bottom ends with legs 2. The four legs 2 are distributed in a matrix. The bottom ends of the legs 2 are covered with rubber gaskets. The legs 2 are used to elevate the left and right brackets 3 and 4. The rubber pads can isolate the ground from moisture and reduce corrosion to the left and right brackets 3 and 4.
[0024] A punching table 5 for supporting the workpiece is fixedly connected to the upper surface of the base 1 below the slide 10. A horizontally arranged support plate 6 is fixedly connected to the right bracket 4. One end of the support plate 6 extends into the closed frame structure and corresponds to the end of the punching table 5. Multiple sets of rollers 7 are rotatably connected to the upper surface of the support plate 6. When loading, the user can place the workpiece on the rollers 7, and then push the workpiece to move along the rollers 7 to transport the workpiece to the punching table 5, which makes it easier for the user to load the material.
[0025] There are two groups of guide rail bodies 12, and the two groups of guide rail bodies 12 are respectively vertically mounted on the inner side walls of both ends of the left bracket 3 and the right bracket 4. The two adjacent guide rail bodies 12 in each group are provided with an inclined surface, and the inclined surface forms a seventy-degree angle with the side wall of the guide rail body 12 close to the stamping assembly. The output end of the stamping assembly is fixedly connected to the slide 10, and wear-resistant blocks 13 are installed on both ends of the left and right sides of the slide 10. A three-degree angle is formed between the wear-resistant block 13 and the slide 10. An adjusting bolt 16 is provided on one side of the wear-resistant block 13. The middle section of the adjusting bolt 16 passes through the mounting plate 11 and is screwed to the mounting plate 11. The end of the adjusting bolt 16 is connected to the wear-resistant block 13. The user can adjust the distance between the wear-resistant block 13 and the mounting plate 11 by rotating the adjusting bolt 16, so as to facilitate the adjustment of the position of the wear-resistant block 13 after the wear-resistant block 13 is worn;
[0026] The left and right ends of the slide 10 are fixedly connected to the mounting plates 11 , and the mounting plates 11 are provided with connecting bolts 15 . The connecting bolts 15 pass through the mounting plates 11 and are screwed and fixed to the guide blocks 14 , so that the guide blocks 14 are fixed to the slide 10 through the mounting plates 11 .
[0027] It should be noted that this new type of guide rail structure, when in use, the two groups of guide rail bodies 12 are respectively installed on the inner walls of the left bracket 3 and the right bracket 4, and then the guide block 14 is fixed to the slide 10 by connecting bolts 15 and the mounting plate 11, and the oil cylinder 9 can be started to push the slide 10 to slide down along the guide rail body 12 for stamping work. Since the adjacent sides of the two guide rail bodies 12 in each group are provided with inclined surfaces, the inclined surfaces and the side wall of the guide rail body 12 close to the stamping component form a seventy-degree angle, and the end of the guide block 14 away from the slide 10 extends toward the guide rail body 12 to form a protrusion that fits with the inclined surface of the guide rail body 12. The ends of the guide blocks 14 installed at both ends of the slide 10 wrap the inclined surfaces on the guide rail body 12 from the outside to the inside. When the stamping table 5 is subjected to an offset load, when one of the guide rail bodies 12 is subjected to extrusion pressure, the other three guide rail bodies 12 can provide corresponding lateral pulling force to ensure the parallelism of the workbench 5 during stamping and improve the product qualification rate.
[0028] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the scope of the present invention, all of which fall within the scope of protection of the present invention.
Claims
1. A novel guide rail structure, comprising a guide rail body (12) installed in a stamping device, the stamping device comprising a base (1), the upper end surfaces on the left and right sides of the base (1) being fixedly connected to a left bracket (3) and a right bracket (4), the top ends of the left bracket (3) and the right bracket (4) being fixedly connected to a top cover (8), a stamping assembly being installed on the top cover (8), the base (1), the left bracket (3), the right bracket (4) and the top cover (8) together forming a closed frame structure, characterized in that: The number of the guide rail bodies (12) is two groups, and the two groups of guide rail bodies (12) are respectively vertically installed on the inner side walls of the two ends of the left bracket (3) and the right bracket (4). The two adjacent guide rail bodies (12) in each group are provided with an inclined surface, and the inclined surface forms a seventy-degree angle with the side wall of the guide rail body (12) close to the stamping component. The output end of the stamping component is fixedly connected to the slide (10), and wear-resistant blocks (13) are installed on both ends of the left and right sides of the slide (10). A three-degree angle is formed between the wear-resistant block (13) and the slide (10). A guide block (14) is provided on the outside of the wear-resistant block (13), and one end of the guide block (14) is fixed to the slide (10), and the other end of the guide block (14) extends toward the guide rail body (12) to form a protrusion that fits the inclined surface of the guide rail body (12).
2. A novel guide rail structure according to claim 1, characterized in that: Both ends of the bottom of the left bracket (3) and the right bracket (4) are fixedly connected with supporting legs (2), the four supporting legs (2) are distributed in a matrix, and the bottom ends of the supporting legs (2) are sleeved with rubber gaskets.
3. The novel guide rail structure according to claim 1, characterized in that: A punching table (5) for supporting a workpiece is fixedly connected to the upper surface of the base (1) below the slide (10).
4. A novel guide rail structure according to claim 3, characterized in that: A horizontally arranged support plate (6) is fixedly connected to the right bracket (4), one end of the support plate (6) extends into the closed frame structure and corresponds to the end of the punching table (5), and the upper surface of the support plate (6) is rotatably connected to multiple groups of rollers (7).
5. The novel guide rail structure according to claim 1, characterized in that: The stamping assembly comprises five oil cylinders (9) fixedly mounted on the lower surface of the top cover (8), wherein four of the oil cylinders (9) are distributed in a matrix, and another oil cylinder (9) is arranged between the four oil cylinders (9).
6. The novel guide rail structure according to claim 1, characterized in that: The left and right ends of the slide (10) are fixedly connected to mounting plates (11), and the mounting plates (11) are provided with connecting bolts (15). The connecting bolts (15) penetrate the mounting plates (11) and are screwed and fixed to the guide blocks (14).
7. A novel guide rail structure according to claim 6, characterized in that: An adjusting bolt (16) is provided on one side of the wear-resistant block (13), a middle section of the adjusting bolt (16) passes through the mounting plate (11) and is screwed to the mounting plate (11), and an end of the adjusting bolt (16) is connected to the wear-resistant block (13).