Material weighing system

By designing a material weighing system, using the combination of cache unit, weighing unit and conveying unit, the problems of low filling efficiency and difficult weight control of the existing filling machines are solved, and efficient and precise filling effects are achieved.

CN223267148UActive Publication Date: 2025-08-26TIANJIN ENAKE MASCH TECH CO LTD
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Patent Information

Application Number
CN202422773088.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-08-26
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

The filling efficiency of existing pellet or fruit filling machines is low, and the weight control is not easy when filling with different diameter specifications and shape specifications, and the error is large.

Method used

A material weighing system is designed, including a buffer unit, a weighing unit and a conveying unit. Material buffering, weighing and quantitative conveying are carried out through a buffer bucket, weighing and memory bucket with a funnel-shaped structure, and precise filling control is achieved by combining torque sensors and photoelectric sensors.

Benefits of technology

The filling efficiency and weight control accuracy are improved, and continuous quantitative filling of materials of different specifications is achieved, reducing errors.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a material weighing system which is characterized in that materials fall into a weighing unit through a feeding assembly via a cache unit, the materials fall into a memory unit after being weighed by the weighing unit, the memory unit is used for distributing the materials to a conveying unit, a bottle body to be filled is located at the outlet end of the conveying unit, and the materials enter the bottle body to be filled through the conveying unit. A plurality of rollers are installed below the supporting frame, and the supporting frame can slide relatively through the rollers. According to the material weighing system, the caching unit is used for caching the materials to be filled, then the materials fall into the weighing unit to be weighed, the memory units are storage devices from the lower portions of the materials to the conveying unit, and after the materials in the memory units are subjected to weight balancing, the materials are uniformly put into the conveying unit to be filled. And meanwhile, the materials can be continuously and quantitatively weighed and filled through the buffer unit, the weighing unit and the memory unit.
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Description

Technical Field

[0001] The utility model belongs to the field of filling, and in particular relates to a material weighing system. Background Art

[0002] Filling machine is a type of packaging machine product. From the perspective of material packaging, it can be divided into many different types of filling machines. In the field of refined granule or fruit filling machines, it is suitable for different fields such as food and chemical industry. However, the existing granule or fruit filling machines still have certain shortcomings in actual use. For example, the filling efficiency of the existing granule or fruit filling machines is low, and when filling different diameters and shapes, it is difficult to control the filling weight, and the error is large. Summary of the Invention

[0003] In view of this, the utility model aims to provide a material weighing system to solve the problem in the prior art that the filling weight is difficult to control when filling particles or fruits.

[0004] In order to achieve the above-mentioned purpose, the technical solution of the utility model is achieved as follows:

[0005] A material weighing system includes a cache unit, a weighing unit, a memory unit and a conveying unit, and the cache unit, weighing unit, memory unit and conveying unit are arranged in sequence from top to bottom on a support frame. The material passes through the cache unit through a feeding assembly and falls into the weighing unit. The weighing unit weighs the material and then falls into the memory unit. The memory unit is used to distribute the material to the conveying unit. The bottle to be filled is located at the outlet end of the conveying unit. The material enters the bottle to be filled through the conveying unit. A plurality of rollers are installed under the support frame, and the support frame can slide relatively through the rollers.

[0006] Furthermore, the cache unit includes multiple cache buckets, the weighing unit includes multiple weighing buckets, the memory unit includes multiple memory buckets, and a cache bucket and a memory bucket are respectively provided at both ends of each weighing bucket. The structures of the cache bucket, weighing bucket and memory bucket are the same and are all funnel-shaped structures.

[0007] Furthermore, a plug plate is provided at the small mouth end of the cache bucket, weighing bucket and memory bucket respectively, and a first linear module is installed at one end of each plug plate, and the first linear module is fixedly installed on the support frame. The plug plate is used to open and close the passage of the small mouth end.

[0008] Furthermore, a torque sensor is installed on the first linear module located below the weighing bucket.

[0009] Furthermore, a conveying unit is arranged below the memory unit, and the conveying unit includes a first belt. The first belt is equipped with a driving wheel and a driven wheel. The driving wheel and the driven wheel rotate synchronously through the first belt. One end of the driving wheel is connected to the output end of the first motor, and the first motor is fixedly installed on the support frame. A discharge hopper is arranged at one end of the first belt.

[0010] Compared with the prior art, the material weighing system described in the present invention has the following beneficial effects: the buffer unit is used to cache the material to be filled, and then the material falls into the weighing unit to be weighed. The memory unit is a storage device from the bottom of the material to the conveying unit. After the materials in multiple memory units are weighed, they are uniformly dropped to the conveying unit for filling to meet the requirements of the filling weight. At the same time, the buffer unit, weighing unit and memory unit can be used to continuously and quantitatively weigh and fill the material. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:

[0012] Figure 1 This is a structural diagram of a material weighing system according to an embodiment of the present utility model;

[0013] Figure 2 This is a structural diagram of the material conveying assembly according to an embodiment of the present utility model;

[0014] Figure 3 This is a structural diagram of the cooperation between the second linear module and the first baffle and the second baffle according to an embodiment of the present utility model.

[0015] Description of reference numerals:

[0016] 1. Support frame; 2. Buffer bucket; 3. Weighing bucket; 4. Memory bucket; 5. Roller; 6. Material conveying assembly; 61. First belt; 62. Discharge hopper; 63. Unloading swing bucket; 64. Second linear module; 65. First baffle; 66. Second baffle; 67. Opening slot; 68. Photoelectric sensor. DETAILED DESCRIPTION

[0017] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.

[0018] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0019] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0020] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0021] like Figure 1-Figure 3 As shown, the material weighing system includes a cache unit, a weighing unit, a memory unit and a conveying unit, and the cache unit, weighing unit, memory unit and conveying unit are arranged in sequence from top to bottom on the support frame 1. The material passes through the loading assembly and falls into the weighing unit through the cache unit. The weighing unit weighs the material and then falls into the memory unit. The memory unit is used to distribute the material to the conveying unit. The bottle to be filled is located at the outlet end of the conveying unit. The material enters the bottle to be filled through the conveying unit. A plurality of rollers 5 are installed under the support frame 1. The support frame 1 can slide relatively through the rollers 5. The cache unit is used to cache the material to be filled and then falls into the weighing unit to weigh the material. The memory unit is a storage device from the bottom of the material to the conveying unit. After the material in the plurality of memory units is balanced, it is uniformly lowered to the conveying unit for filling so as to meet the filling weight requirements. At the same time, the buffer unit, weighing unit and memory unit can be used to continuously and quantitatively weigh and fill the material.

[0022] In order to meet the needs of counterweight filling of multiple units, the cache unit includes multiple cache buckets 2, the weighing unit includes multiple weighing buckets 3, and the memory unit includes multiple memory buckets 4. A cache bucket 2 and a memory bucket 4 are respectively set at both ends of each weighing bucket 3. The structures of the cache bucket 2, weighing bucket 3 and memory bucket 4 are the same and are all funnel-shaped structures.

[0023] The small mouth ends of the buffer bucket 2, weighing bucket 3 and memory bucket 4 are respectively provided with a plug plate, and a first linear module is installed at one end of each plug plate, and the first linear module is fixedly installed on the support frame 1. The plug plate is used to open and close the passage of the small mouth end so that the material can be transported in the buffer bucket 2, weighing bucket 3, memory bucket 4 and conveying unit. A torque sensor is installed on the first linear module below the weighing bucket 3. The torque sensor is used to detect the quality of the material in the weighing bucket 3 and transmit it to the controller. During implementation, if the two plug plates of the weighing bucket 3 and the memory bucket 4 are respectively in the closed state, the external material conveying device corresponding to this route stops rotating to prevent excessive storage of material in the buffer bucket 2, causing poor filling line.

[0024] A conveying unit is arranged below the memory unit, and the conveying unit includes a first belt 61. The first belt 61 is equipped with a driving wheel and a driven wheel. The driving wheel and the driven wheel rotate synchronously through the first belt 61. One end of the driving wheel is connected to the output end of the first motor. The first motor is fixedly mounted on the support frame 1. A discharge hopper 62 is arranged at one end of the first belt 61. The bottle to be filled is located below the discharge hopper 62. The first motor is used to drive the driving wheel and the driven wheel to rotate, thereby realizing the transfer of materials into the bottle to be filled.

[0025] In order to improve the filling efficiency, the conveying unit includes two first belts 61 arranged in opposite directions, and a first belt 61 is arranged on both sides of the discharge hopper 62, and each first belt 61 is arranged at an angle. The discharge hopper 62 is located below each first belt 61. The same conveying unit includes two discharge hoppers 62, and the two discharge hoppers 62 are arranged parallel to each other. A discharge swing hopper 63 is provided on the support frame 1, and the discharge swing hopper 63 is located above each first belt 61. The outlet end of the discharge swing hopper 63 can swing above each discharge hopper 62, and the discharge swing hopper 63 is used to distribute the material into a discharge hopper 62.

[0026] A first support rod and a second support rod are respectively provided on the unloading swing bucket 63, a second linear module 64 is installed on the support frame 1, a first baffle 65 is provided on the second linear module 64, a second baffle 66 is installed on the movable end of the second linear module 64, and an opening groove 67 is respectively provided on the first baffle 65 and the second baffle 66. The first support rod and the second support rod are respectively located in an opening groove 67. The second linear module 64 can push the second baffle 66 to slide linearly, so that the second support rod moves in an arc along the axis of the first support rod, and the opening groove 67 is used for the second support rod to move in the vertical direction.

[0027] A photoelectric sensor 68 is installed on the second linear module 64. The photoelectric sensor 68 is used to detect whether there is material in the discharge hopper 62 or whether there is material blockage in the discharge hopper 62. The photoelectric sensor 68 is a prior art. The signal of the photoelectric sensor 68 is connected to the controller. When the material enters the discharge hopper 62 through the first belt 61, the photoelectric sensor 68 can detect the presence of the material and transmit the signal to the controller so that the controller can record the completion of filling.

[0028] The control method of this embodiment is controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. This article is mainly used to protect mechanical devices. The control method and circuit connection are not explained in detail in this article.

[0029] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. Material weighing system, characterized by: The invention comprises a buffer unit, a weighing unit, a memory unit and a conveying unit, wherein the buffer unit, the weighing unit, the memory unit and the conveying unit are arranged in sequence from top to bottom on a support frame (1); the material passes through a feeding assembly and falls into the weighing unit via the buffer unit; the weighing unit weighs the material and then falls into the memory unit; the memory unit is used to distribute the material to the conveying unit; the bottle to be filled is located at the outlet end of the conveying unit; the material enters the bottle to be filled through the conveying unit; a plurality of rollers (5) are installed below the support frame (1); and the support frame (1) can slide relatively via the rollers (5).

2. The material weighing system according to claim 1, characterized in that: The cache unit includes a plurality of cache buckets (2), the weighing unit includes a plurality of weighing buckets (3), and the memory unit includes a plurality of memory buckets (4). A cache bucket (2) and a memory bucket (4) are respectively provided at both ends of each weighing bucket (3). The cache bucket (2), the weighing bucket (3) and the memory bucket (4) have the same structure and are all funnel-shaped structures.

3. The material weighing system according to claim 2, characterized in that: A plug plate is provided at the small opening end of each buffer bucket (2), weighing bucket (3) and memory bucket (4), and a first linear module is installed at one end of each plug plate. The first linear module is fixedly installed on the support frame (1), and the plug plate is used to open and close the passage of the small opening end.

4. The material weighing system according to claim 3, characterized in that: A torque sensor is installed on the first linear module located below the weighing bucket (3).

5. The material weighing system according to claim 2, characterized in that: A conveying unit is provided below the memory unit, and the conveying unit comprises a first belt (61). The first belt (61) is provided with a driving wheel and a driven wheel. The driving wheel and the driven wheel rotate synchronously through the first belt (61). One end of the driving wheel is connected to the output end of the first motor. The first motor is fixedly mounted on the support frame (1). A discharge hopper (62) is provided at one end of the first belt (61).