Material weighing and loading system
By designing a material weighing system, using the combination of support frame, weighing unit and conveying unit, the problems of low filling efficiency and difficult weight control are solved, and efficient and precise filling effect is achieved.
Patent Information
- Application Number
- CN202422773101.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-14
AI Technical Summary
The filling efficiency of existing pellet or fruit filling machines is low, and the weight control is not easy when filling with different diameter specifications and shape specifications, and the error is large.
A material weighing system is designed, including a support frame, a weighing unit, a conveying unit and a roller. The support frame slides through the roller, combines a buffer unit, a weighing unit and a memory unit to convey materials through the first belt, and uses a photoelectric sensor and a controller to achieve precise filling.
It improves filling efficiency and quality, can accurately control the filling weight, and adapt to the filling needs of materials of different specifications.
Smart Images

Figure CN223267149U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of filling, in particular to a material weighing and filling system. Background Art
[0002] Filling machine is a type of packaging machine product. From the perspective of material packaging, it can be divided into many different types of filling machines. In the field of refined granule or fruit filling machines, it is suitable for different fields such as food and chemical industry. However, the existing granule or fruit filling machines still have certain shortcomings in actual use. For example, the filling efficiency of the existing granule or fruit filling machines is low, and when filling different diameters and shapes, it is difficult to control the filling weight, and the error is large. Summary of the Invention
[0003] In view of this, the utility model aims to provide a material weighing and filling system to solve the problem of low filling efficiency when weighing and filling particles or fruits in the prior art.
[0004] In order to achieve the above-mentioned purpose, the technical solution of the utility model is achieved as follows:
[0005] A material weighing system includes a weighing unit and a conveying unit respectively arranged on a support frame, and the weighing unit is located above the conveying unit. A plurality of rollers are installed below the support frame, and the support frame can slide relatively through the rollers. The conveying unit includes a first belt, and the first belt is equipped with a driving wheel and a driven wheel. The driving wheel and the driven wheel rotate synchronously through the first belt. One end of the driving wheel is connected to the output end of the first motor, and the first motor is fixedly installed on the support frame. A discharge hopper is provided at one end of the first belt.
[0006] Furthermore, the weighing unit includes a cache unit, a weighing unit and a memory unit, and the cache unit, the weighing unit, the memory unit and the conveying unit are arranged in sequence from top to bottom on the support frame, the cache unit includes multiple cache buckets, the weighing unit includes multiple weighing buckets, the memory unit includes multiple memory buckets, and a cache bucket and a memory bucket are respectively set at both ends of each weighing bucket.
[0007] Furthermore, a conveying unit is arranged below the memory unit, and the conveying unit includes two first belts arranged opposite to each other, a first belt is arranged on both sides of the discharge hopper, and each first belt is arranged at an angle, and the discharge hopper is located below each first belt.
[0008] Furthermore, the conveying unit includes two discharge hoppers, and the two discharge hoppers are arranged parallel to each other. A discharge swing hopper is arranged on the support frame, and the discharge swing hopper is located above each first belt. The outlet end of the discharge swing hopper can swing above each discharge hopper, and the discharge swing hopper is used to distribute the material into a discharge hopper.
[0009] Furthermore, a first support rod and a second support rod are respectively provided on the unloading swing bucket, a second linear module is installed on the support frame, a first baffle is provided on the second linear module, a second baffle is installed on the movable end of the second linear module, an open slot is respectively provided on the first baffle and the second baffle, and the first support rod and the second support rod are respectively located in one of the open slots;
[0010] Furthermore, a photoelectric sensor is installed on the second linear module, and the photoelectric sensor is used to detect whether there is material in the hopper.
[0011] Compared with the existing technology, the material weighing system described in the present invention has the following beneficial effects: the support frame can slide relatively through the rollers so as to move the weighing system to the working position, which is convenient for on-site adjustment, and the material can be accurately transported to the filling position through the conveying unit, thereby improving the filling quality and efficiency of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings, which constitute part of the present invention, are intended to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are intended to explain the present invention and do not constitute an improper limitation of the present invention. In the accompanying drawings:
[0013] Figure 1 This is a structural diagram of the material weighing and loading system according to an embodiment of the present utility model;
[0014] Figure 2 This is a schematic structural diagram of a conveying unit according to an embodiment of the present utility model;
[0015] Figure 3 This is a structural schematic diagram of a first baffle and a second baffle provided on the second linear module according to an embodiment of the present utility model.
[0016] Description of reference numerals:
[0017] 1. Support frame; 2. Buffer bucket; 3. Weighing bucket; 4. Memory bucket; 5. Roller; 6. Material conveying assembly; 61. First belt; 62. Discharge hopper; 63. Unloading swing bucket; 64. Second linear module; 65. First baffle; 66. Second baffle; 67. Opening slot; 68. Photoelectric sensor. DETAILED DESCRIPTION
[0018] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features therein can be combined with each other.
[0019] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.
[0020] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0021] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.
[0022] like Figure 1-Figure 3 As shown, the material weighing system includes a weighing unit and a conveying unit respectively arranged on a support frame, and the weighing unit is located above the conveying unit, and a plurality of rollers are installed under the support frame. The support frame can slide relatively through the rollers, and the conveying unit includes a first belt. The first belt is equipped with a driving wheel and a driven wheel. The driving wheel and the driven wheel rotate synchronously through the first belt, and one end of the driving wheel is connected to the output end of the first motor. The first motor is fixedly installed on the support frame, and a discharge hopper is provided at one end of the first belt. The support frame can slide relatively through the rollers so as to move the weighing system to the working position, which is convenient for on-site adjustment, and the material can be accurately conveyed to the filling position through the conveying unit, thereby improving the filling quality and efficiency of the product.
[0023] The weighing unit includes a cache unit, a weighing unit and a memory unit, and the cache unit, the weighing unit, the memory unit and the conveying unit are arranged in sequence from top to bottom on the support frame. The material passes through the loading assembly and falls into the weighing unit through the cache unit. The weighing unit weighs the material and then falls into the memory unit. The memory unit is used to distribute the material to the conveying unit. The bottle to be filled is located at the outlet end of the conveying unit. The material enters the bottle to be filled through the conveying unit. Multiple rollers are installed under the support frame, and the support frame can slide relatively through the rollers. The cache unit is used to cache the material to be filled, and then falls into the weighing unit to weigh the material. The memory unit is a storage device from the bottom of the material to the conveying unit. After the material in the multiple memory units is weighed, it is uniformly lowered to the conveying unit for filling to meet the filling weight requirements. At the same time, the buffer unit, the weighing unit and the memory unit can be used to continuously and quantitatively weigh and fill the material.
[0024] In order to meet the needs of counterweight filling of multiple units, the cache unit includes multiple cache buckets, the weighing unit includes multiple weighing buckets, and the memory unit includes multiple memory buckets. A cache bucket and a memory bucket are respectively set at both ends of each weighing bucket. The structures of the cache bucket, weighing bucket and memory bucket are the same and are all funnel-shaped structures.
[0025] The small mouth ends of the buffer bucket, weighing bucket and memory bucket are respectively provided with a plug plate, and a first linear module is installed at one end of each plug plate. The first linear module is fixedly installed on the support frame. The plug plate is used to open and close the passage of the small mouth end so that the material can be transported in the buffer bucket, weighing bucket, memory bucket and conveying unit. A torque sensor is installed on the first linear module below the weighing bucket. The torque sensor is used to detect the quality of the material in the weighing bucket and transmit it to the controller. During implementation, if the two plug plates of the weighing bucket and the memory bucket are respectively in the closed state, the external material conveying device corresponding to this route stops rotating to avoid excessive storage of material in the buffer bucket, which causes a blocked filling line.
[0026] A conveying unit is arranged below the memory unit, and in order to improve the filling efficiency, the conveying unit includes two first belts arranged opposite to each other, a first belt is arranged on both sides of the discharge hopper, and each first belt is arranged at an angle, and the discharge hopper is located below each first belt. The same conveying unit includes two discharge hoppers, and the two discharge hoppers are arranged parallel to each other. A discharge swing hopper is arranged on the support frame, and the discharge swing hopper is located above each first belt. The outlet end of the discharge swing hopper can swing above each discharge hopper, and the discharge swing hopper is used to distribute the material into a discharge hopper.
[0027] A first support rod and a second support rod are respectively provided on the unloading swing bucket, a second linear module is installed on the support frame, a first baffle is provided on the second linear module, a second baffle is installed on the movable end of the second linear module, open grooves are respectively provided on the first baffle and the second baffle, the first support rod and the second support rod are respectively located in an open groove; the second linear module can push the second baffle to slide linearly, so that the second support rod moves in an arc along the axis of the first support rod, and the open groove is used for the second support rod to move in the vertical direction.
[0028] A photoelectric sensor is installed on the second linear module. The photoelectric sensor is used to detect whether there is material in the discharge hopper. The photoelectric sensor is an existing technology. The photoelectric sensor signal is connected to the controller. When the material enters the discharge hopper through the first belt, the photoelectric sensor can detect the presence of the material and transmit the signal to the controller so that the controller can record the completion of filling.
[0029] The control method of this embodiment is controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. This article is mainly used to protect mechanical devices. The control method and circuit connection are not explained in detail in this article.
[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. Material weighing system, characterized by: The invention comprises a weighing unit and a conveying unit respectively arranged on a support frame (1), wherein the weighing unit is located above the conveying unit, a plurality of rollers (5) are installed below the support frame (1), and the support frame (1) can slide relatively via the rollers (5); the conveying unit comprises a first belt (61), the first belt (61) is equipped with a driving wheel and a driven wheel, the driving wheel and the driven wheel rotate synchronously via the first belt (61), one end of the driving wheel is connected to the output end of a first motor, and the first motor is fixedly installed on the support frame (1); and a discharge hopper (62) is provided at one end of the first belt (61).
2. The material weighing and loading system according to claim 1, characterized in that: The weighing unit includes a cache unit, a weighing unit and a memory unit, and the cache unit, the weighing unit, the memory unit and the conveying unit are arranged in sequence from top to bottom on the support frame (1), the cache unit includes a plurality of cache buckets (2), the weighing unit includes a plurality of weighing buckets (3), the memory unit includes a plurality of memory buckets (4), and a cache bucket (2) and a memory bucket (4) are respectively provided at both ends of each weighing bucket (3).
3. The material weighing and loading system according to claim 2, characterized in that: A conveying unit is provided below the memory unit, and the conveying unit comprises two first belts (61) arranged opposite to each other, a first belt (61) is provided on each side of the discharge hopper (62), and each first belt (61) is arranged obliquely, and the discharge hopper (62) is located below each first belt (61).
4. The material weighing and loading system according to claim 1, characterized in that: The conveying unit comprises two discharge hoppers (62), and the two discharge hoppers (62) are arranged parallel to each other. A discharge swing hopper (63) is arranged on the support frame (1). The discharge swing hopper (63) is located above each first belt (61). The outlet end of the discharge swing hopper (63) can swing above each discharge hopper (62). The discharge swing hopper (63) is used to distribute materials into one discharge hopper (62).
5. The material weighing and loading system according to claim 4, characterized in that: A first support rod and a second support rod are respectively provided on the blanking swing bucket (63); a second linear module (64) is installed on the support frame (1); a first baffle (65) is provided on the second linear module (64); a second baffle (66) is installed on the movable end of the second linear module (64); an opening groove (67) is respectively provided on the first baffle (65) and the second baffle (66); and the first support rod and the second support rod are respectively located in one of the opening grooves (67).
6. The material weighing and loading system according to claim 5, characterized in that: A photoelectric sensor (68) is installed on the second linear module (64), and the photoelectric sensor (68) is used to detect whether there is material in the discharge hopper (62).