Energy-saving steel wire rope core tubular conveying belt

Abstract

The utility model relates to the technical field of conveying belts, and discloses an energy-saving steel wire rope core tubular conveying belt which comprises a rubber layer, an upper covering face is arranged at the top of the rubber layer, a lower covering face is arranged at the bottom of the rubber layer, a stabilizing assembly is arranged in the rubber layer, and the stabilizing assembly acts on stabilizing the conveying belt. The top of the upper covering surface is provided with a friction assembly, the friction assembly is used for increasing friction on transported objects, the bottom of the upper covering surface is provided with a connecting assembly, the connecting assembly is used for connecting an adhesive layer, the friction assembly comprises a groove, the groove is formed in the upper covering surface, and the inner wall of the groove is provided with a slope. According to the coal conveying belt, when the conveying belt is used for conveying, friction force is increased by increasing the contact surface with an object through the groove formed in the top of the upper covering surface, so that coal briquettes are stably conveyed, the situation that power adjustment is caused by shaking in the conveying process, and then consumption is generated is avoided, and the energy-saving performance is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of conveyor belts, in particular to an energy-saving steel wire rope core tubular conveyor belt. Background Art

[0002] In modern industrial production, efficient and stable material transportation is crucial. With increasing environmental protection requirements and rising energy costs, energy-saving steel cord tubular conveyor belts have emerged. In industries such as coal, mining, and ports, materials are often transported over long distances and at high volumes, placing extremely high demands on conveyor belt performance. Energy-saving steel cord tubular conveyor belts are designed to meet the needs of these industries. Through innovative design and advanced technology, they achieve energy-saving and stable transportation, improve production efficiency, and reduce operating costs.

[0003] In the existing technology, ordinary conveyor belts usually adopt a single-layer steel wire rope structure or a simple multi-layer fabric structure. The technical principle mainly relies on the strength of the steel wire rope or fabric to withstand the weight of the material and the tension during the conveying process. During the conveying process, the friction between the conveyor belt and the rollers will cause a certain amount of energy loss. To reduce friction, some conveyor belts will use special surface treatment technology, but the effect is limited. The fixation of materials mainly relies on the surface friction of the conveyor belt. When conveying bulk materials, the materials are prone to shaking and sliding, affecting the conveying efficiency. In addition, the stability of ordinary conveyor belts is relatively poor. In the case of long-distance transportation and heavy loads, they are prone to deformation and damage.

[0004] Conventional conveyor belts used to transport bulk materials such as coal are prone to wobbling during transport due to unstable contact between the belt and the material. This wobbling requires the conveying system to constantly adjust its power to accommodate the material's instability. This power adjustment consumes significant energy, increasing energy costs and reducing the efficiency of the conveying system. Furthermore, wobbling can cause material to scatter, increasing the workload for cleaning and recycling. Therefore, energy-saving steel cord tubular conveyor belts have been proposed to address these issues. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides an energy-saving steel wire rope core tubular conveyor belt, which aims to improve the problem in the prior art that shaking occurs easily during transportation, resulting in tension on the output end and energy consumption.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] An energy-saving steel cord core tubular conveyor belt comprises a rubber layer, an upper covering surface is provided on the top of the rubber layer, a lower covering surface is provided on the bottom of the rubber layer, a stabilizing component is provided inside the rubber layer, the stabilizing component acts to stabilize the conveyor belt, a friction component is provided on the top of the upper covering surface, the friction component acts to increase friction on the transported objects, and a connecting component is provided on the bottom of the upper covering surface, the connecting component acts to connect the rubber layers;

[0008] The friction assembly includes an arc convex block, the bottom of the arc convex block is fixedly connected to the top of the upper covering surface, the top of the upper covering surface is provided with a groove, and the inner wall of the groove is provided with a slope;

[0009] As a further description of the above technical solution:

[0010] The connecting component includes round particles, one of which is arranged on the top of the lower covering surface, the other is arranged inside the adhesive layer, and another round particle is arranged on the bottom of the upper covering surface;

[0011] As a further description of the above technical solution:

[0012] The stabilizing assembly includes a longitudinal steel wire rope, the outer wall of which is arranged inside the rubber layer;

[0013] As a further description of the above technical solution:

[0014] The outer wall of the longitudinal steel wire rope is provided with a winding steel wire rope, and the winding steel wire rope is arranged inside the rubber layer;

[0015] As a further description of the above technical solution:

[0016] The forward steel wire rope and the winding steel wire rope are fixed in an alternating manner inside the rubber layer;

[0017] As a further description of the above technical solution:

[0018] Side panels are provided on both sides of the adhesive layer, and outer walls of the side panels are provided on both sides of the upper covering surface;

[0019] As a further description of the above technical solution:

[0020] The outer walls of the side panels are arranged on both sides of the lower covering surface, and grooves are provided inside the side panels.

[0021] The utility model has the following beneficial effects:

[0022] 1. In the utility model, when a conveyor belt is used for transportation, the grooves provided on the top of the upper covering surface increase the contact surface with the object to increase friction, thereby stably transporting the coal blocks, avoiding the shaking during transportation that causes power adjustment and then consumption, and improving energy saving.

[0023] 2. In the present invention, the longitudinal steel wire rope inside the rubber layer is intertwined with the winding steel wire rope, thereby increasing the side stability, and connected through the side side panels, making the conveyor belt more stable, avoiding the situation where the internal longitudinal steel wire rope is displaced and deformed due to the high weight during transportation, thereby improving stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 This is a three-dimensional schematic diagram of the energy-saving steel cord tubular conveyor belt proposed by the utility model;

[0025] Figure 2 This is a schematic diagram of the structure inside the rubber layer of the energy-saving steel cord tubular conveyor belt proposed in the present invention;

[0026] Figure 3 This is a schematic structural diagram of the wrapped steel wire rope of the energy-saving steel wire rope core tubular conveyor belt proposed by the present invention.

[0027] Legend:

[0028] 1. Side panel; 2. Groove; 3. Arc bump; 4. Slope; 5. Upper covering surface; 6. Adhesive layer; 7. Lower covering surface; 8. Forward wire rope; 9. Round particles; 10. Wrapped wire rope. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] Reference Figure 1 and Figure 2The utility model provides an embodiment: an energy-saving steel wire rope core tubular conveyor belt, including a rubber layer 6, an upper covering surface 5 is provided on the top of the rubber layer 6, the upper covering surface 5 is generally made of high-quality synthetic rubber material with high wear resistance, tear resistance and corrosion resistance, a lower covering surface 7 is provided at the bottom of the rubber layer 6, and the lower covering surface 7 is also made of wear-resistant and tear-resistant rubber material, and its surface is relatively smooth, so as to better contact with the conveying roller and reduce friction resistance. A stabilizing component is provided inside the rubber layer 6, and the stabilizing component acts to stabilize the conveyor belt, a friction component is provided on the top of the upper covering surface 5, and the friction component acts to increase friction on the transported object, and a connecting component is provided at the bottom of the upper covering surface 5, and the connecting component acts to connect the rubber layer 6;

[0031] The friction component includes an arc-shaped protrusion 3, which is made of a rubber material with relatively high hardness and has a smooth and rounded surface. It can effectively increase the friction between the material and the conveyor belt without damaging the material, thereby preventing the material from sliding during transportation. The bottom of the arc-shaped protrusion 3 is fixedly connected to the top of the upper covering surface 5. A groove 2 is provided at the top of the upper covering surface 5, and a slope 4 is provided on the inner wall of the groove 2, thereby increasing transportation stability and preventing shaking and increasing energy consumption.

[0032] Specifically, when using a conveyor belt for conveying, the material is first placed on the top of the upper cover 5. Then, with the help of the arc-shaped protrusion 3, the material is guided to the top of the groove 2. This increases the friction surface between the upper cover 5 and the material, making the material stable during conveying and not easy to slip. At the same time, the lower cover 7 with a smooth bottom surface contacts the roller, effectively reducing friction resistance, thereby reducing energy consumption and improving conveying efficiency. When the conveyor belt conveys material, the concave and convex surface can be embedded between the material particles, making the material less likely to slide during conveying, effectively preventing the material from slipping during inclined conveying or acceleration and deceleration. Moreover, due to the increased friction, the conveyor belt can stably convey the material at a higher speed without worrying about the material scattering. For example, when conveying ore in a mine, even if the ore is irregular in shape, the conveyor belt with a concave and convex surface can better grasp the ore and achieve efficient conveying. As a result, the relative slip between the material and the conveyor belt is reduced, and the conveyor belt runs more smoothly, so that the motor does not need to frequently adjust the power to cope with unstable situations such as sliding and accumulation of materials, which indirectly reduces energy consumption.

[0033] Reference Figure 2 The connecting component includes circular particles 9, which are arranged on the top of the lower covering surface 7, circular particles 9 are arranged inside the glue layer 6, and another circular particle 9 is arranged at the bottom of the upper covering surface 5.

[0034] Specifically, the circular particles 9 at the bottom of the upper covering surface 5 and the circular particles 9 at the top of the lower covering surface 7 can significantly increase the contact area with the rubber layer 6. These circular particles 9 are like tiny support points, tightly combined with the rubber layer 6. During the conveying process, the connection between the upper covering surface 5 and the lower covering surface 7 and the rubber layer 6 is more stable and reliable, and it is not easy to delaminate or separate. Even when subjected to greater material pressure and conveying tension, the integrity of the entire conveyor belt structure can be ensured, thereby improving the service life and conveying efficiency of the conveyor belt.

[0035] Reference Figure 1 - Figure 3 The stabilizing component includes a forward steel wire rope 8, which is made of high-strength high-quality steel wire with extremely high tensile strength and toughness. The outer wall of the forward steel wire rope 8 is arranged inside the rubber layer 6, which provides a strong longitudinal support force for the conveyor belt. The outer wall of the forward steel wire rope 8 is provided with a winding steel wire rope 10, which is also made of high-quality steel wire material and has a diameter slightly smaller than the forward steel wire rope 8. The winding steel wire rope 10 is arranged inside the rubber layer 6. The forward steel wire rope 8 and the winding steel wire rope 10 are staggered and fixed inside the rubber layer 6. This staggered fixing method enhances the overall stability of the conveyor belt, enabling it to withstand greater tension and pressure, and is not easy to deform when transporting heavy objects. Side panels 1 are provided on both sides of the rubber layer 6, and the outer walls of the side panels 1 are arranged on both sides of the upper covering surface 5, and the outer walls of the side panels 1 are arranged on both sides of the lower covering surface 7. A groove 2 is opened inside the side panel 1, thereby increasing the strength of the conveyor belt and preventing deformation.

[0036] Specifically, wrapping the entire conveyor belt with the side panels 1 can effectively prevent the conveyor belt from being deformed, ensuring the orderly progress of the conveying process. At the same time, the longitudinal steel wire rope 8 inside the rubber layer 6 is connected by winding the steel wire rope 10. This connection method greatly increases the longitudinal tension, making the device more stable and less prone to deformation when carrying materials, and can better cope with various complex conveying environments. It can significantly improve the overall strength of the conveyor belt. The longitudinal steel wire rope 8 mainly bears the tensile force of the conveyor belt during operation, just like the vertical load-bearing columns in a building, ensuring that the conveyor belt will not be easily stretched when conveying over long distances and carrying heavy objects, and the winding steel wire rope 10 plays a role in strengthening the conveying force. The role of the belt's lateral stability is to prevent the conveyor belt from deforming in the width direction, which is similar to the beams in the building structure. It increases the conveyor belt's tear resistance and makes it more stable during operation due to the enhanced strength of the conveyor belt. When conveying materials of the same weight and distance, the conveyor belt deforms less and the energy loss is also less. If the conveyor belt structure is unstable, more vibration and energy loss will be generated during operation. This longitudinal and transverse winding wire rope structure reduces this unnecessary energy consumption, thereby achieving energy-saving effects. At the same time, the stable conveyor belt structure also reduces the energy consumption and cost caused by frequent maintenance or replacement of the conveyor belt.

[0037] Working principle: When using the conveyor belt for transportation, the material is placed on the top of the upper covering surface 5, and then the arc protrusion 3 is used to make the material at the top of the groove 2, increasing the friction surface between the upper covering surface 5 and the material, so that the material remains stable. At the same time, the smooth lower covering surface 7 at the bottom is in contact with the roller, thereby reducing friction resistance and thus reducing energy consumption. At the same time, the material will generate pressure on the bottom when placed. First, the side plate 1 is used to wrap the whole and place it in a dispersed manner, and the circular particles 9 at the bottom of the upper covering surface 5 and the circular particles 9 at the top of the lower covering surface 7 increase the contact area with the rubber layer 6, making the connection more stable. At the same time, the longitudinal steel wire rope 8 inside the rubber layer 6 is wound and connected by the winding steel wire rope 10, which increases the longitudinal tension and makes the device more stable and not easy to deform.

[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An energy-saving steel cord tubular conveyor belt, comprising a rubber layer (6), characterized in that: An upper covering surface (5) is provided on the top of the adhesive layer (6), a lower covering surface (7) is provided on the bottom of the adhesive layer (6), a stabilizing component is provided inside the adhesive layer (6), and the stabilizing component acts to stabilize the conveyor belt, a friction component is provided on the top of the upper covering surface (5), and the friction component acts to increase friction on the transported object, and a connecting component is provided on the bottom of the upper covering surface (5), and the connecting component acts to connect the adhesive layer (6); The friction assembly comprises an arc convex block (3), the bottom of the arc convex block (3) is fixedly connected to the top of the upper covering surface (5), the top of the upper covering surface (5) is provided with a groove (2), and the inner wall of the groove (2) is provided with a slope (4).

2. The energy-saving steel cord tubular conveyor belt according to claim 1, characterized in that: The connecting component comprises a circular particle (9), wherein the circular particle (9) is arranged on the top of the lower covering surface (7), the circular particle (9) is arranged inside the adhesive layer (6), and another circular particle (9) is arranged on the bottom of the upper covering surface (5).

3. The energy-saving steel cord tubular conveyor belt according to claim 1, characterized in that: The stabilizing component comprises a longitudinal steel wire rope (8), and the outer wall of the longitudinal steel wire rope (8) is arranged inside the rubber layer (6).

4. The energy-saving steel cord tubular conveyor belt according to claim 3, characterized in that: The outer wall of the longitudinal steel wire rope (8) is provided with a winding steel wire rope (10), and the winding steel wire rope (10) is arranged inside the rubber layer (6).

5. The energy-saving steel cord tubular conveyor belt according to claim 4, characterized in that: The forward steel wire rope (8) and the winding steel wire rope (10) are fixed in an alternating manner inside the adhesive layer (6).

6. The energy-saving steel cord tubular conveyor belt according to claim 5, characterized in that: Side panels (1) are provided on both sides of the adhesive layer (6), and outer walls of the side panels (1) are provided on both sides of the upper covering surface (5).

7. The energy-saving steel cord tubular conveyor belt according to claim 6, characterized in that: The outer walls of the side panels (1) are arranged on both sides of the lower covering surface (7), and a groove (2) is provided inside the side panels (1).

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