PPS material coiling equipment with tightness adjusting function

By designing PPS material rolling equipment with elastic adjustment function, the problem of unadjustable tightness during the winding process of PPS diaphragm is solved, and the stability and consistency of winding quality is achieved.

CN223267984UActive Publication Date: 2025-08-26氢材科技(淮安)有限公司
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Patent Information

Application Number
CN202421787170.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-08-26
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing PPS diaphragm winding equipment cannot adjust the tightness, resulting in excessive tightness or excessive looseness, affecting the winding quality.

Method used

A PPS material coiling equipment with elastic adjustment function is designed, and the pressure on the winding roller is adjusted by adjusting the adjustment mechanism to achieve tightness control of the winding of the PPS diaphragm.

Benefits of technology

Effectively adjust the tightness of the winding of the PPS diaphragm to avoid breakage or looseness, and ensure the winding quality.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223267984U_ABST
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Abstract

The utility model discloses PPS material coiling equipment with a tightness adjusting function, and relates to the field of coiling equipment. Comprising an equipment base, supporting legs are fixedly installed at the four corners of the bottom of the equipment base, a first support and a second support are fixedly installed on the upper surface of the equipment base, a winding mechanism is arranged at the upper end of the first support, and the winding mechanism comprises a pressing frame movably installed at the upper end of the first support; driving wheels are movably installed in the pressing frame body and the first support correspondingly, a driving motor is fixedly installed on the side wall of the first support, a winding roller is arranged between the driving wheels, driving shafts are fixedly installed at the two ends of the winding roller, and an adjusting mechanism is fixedly installed on the second support. According to the PPS material coiling equipment with the tightness adjusting function, the PPS diaphragm can be rapidly coiled by the coiling mechanism, and the PPS diaphragm coiling tightness degree can be adjusted by the adjusting mechanism in the coiling process.
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Description

Technical Field

[0001] The utility model relates to the field of material coiling equipment, in particular to PPS material coiling equipment with a tightness adjustment function. Background Art

[0002] PPS membrane, or polyphenylene sulfide membrane, is a high-performance polymer material renowned for its exceptional heat resistance, corrosion resistance, electrical insulation, and mechanical strength. In high-tech fields such as water electrolysis for hydrogen production and solid-state batteries, PPS membranes serve as key components, effectively isolating reactants and providing stable ion transport pathways, ensuring efficient and safe system operation. Their excellent chemical stability enables long-term use in harsh environments, while their high electrical insulation enhances equipment safety. Furthermore, PPS membranes offer excellent dimensional stability and processability, making them suitable for a variety of precision manufacturing needs.

[0003] The produced PPS diaphragm needs to be wound onto a winding drum. The winding drum cannot adjust the tightness of the PPS diaphragm when winding it. When the PPS diaphragm is in an overly tight state during the winding process, it is easy to cause the PPS diaphragm to break. When the PPS diaphragm is in an overly loose state during the winding process, it is easy to cause the wound PPS diaphragm to become loose. Therefore, a PPS material winding device with a tension adjustment function is proposed. Utility Model Content

[0004] The main purpose of the utility model is to provide a PPS material coiling device with a tightness adjustment function, which can effectively solve the problems mentioned in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] The PPS material winding equipment with tension adjustment function includes an equipment base, wherein supporting legs are fixedly installed at the four corners of the bottom of the equipment base, a first bracket and a second bracket are fixedly installed on the upper surface of the equipment base, and a winding mechanism is provided at the upper end of the first bracket, and the winding mechanism includes a compression frame movably installed on the upper end of the first bracket, and a driving wheel movably installed in the compression frame and the first bracket, a driving motor is fixedly installed on the side wall of the first bracket, a winding roller is fixedly installed between the driving wheels, and a driving shaft is fixedly installed at both ends of the winding roller, and an adjusting mechanism is fixedly installed on the second bracket, and the adjusting mechanism includes a second roller movably installed on the second bracket and a mechanism sleeve fixedly installed in the second bracket, a spring is provided in the mechanism sleeve, an adjusting screw is provided at the upper end of the mechanism sleeve, a connecting column is movably installed at the lower end of the connecting column, and a movable slider is fixedly installed at the lower end of the connecting column, and the first roller is movably installed between the movable sliders, and the first roller applies pressure to the second roller.

[0007] Furthermore, a buckle is provided between the first bracket and the pressing frame, a movable shaft is fixedly mounted on the driving wheel, and the driving wheel is movably mounted on the pressing frame and the first bracket via the movable shaft, and the movable shaft can drive the driving wheel to rotate.

[0008] Furthermore, a coupling is provided at the output end of the drive motor, and the output end of the drive motor is connected to one end of the movable shaft through the coupling, so that the drive motor drives the movable shaft to rotate.

[0009] Furthermore, the compression frame is provided with a hinge, the compression frame is movably mounted on the first bracket via the hinge, and the compression frame is restricted to the upper end of the first bracket via a buckle.

[0010] Furthermore, the adjustment mechanism also includes a pressure plate fixedly mounted on the lower end of the adjustment screw.

[0011] Furthermore, bearings are provided at both ends of the first roller and the second roller. The first roller is movably mounted on the movable slider through the bearings, and the second roller is movably mounted on the second bracket through the bearings. The movable slider can drive the first roller to move slightly downward.

[0012] Furthermore, the movable slider is movably installed under the mechanism sleeve through a connecting column, one end of the spring is connected to the connecting column, and the other end of the spring is connected to the pressure plate. The spring applies elastic force to the connecting column, causing the connecting column to tend to move downward.

[0013] Compared with the prior art, the present invention has the following beneficial effects:

[0014] 1. When in use, place the driving shaft on the winding drum between the driving wheels, then close the pressing frame and use the buckle to fix the pressing frame to the upper end of the first bracket, so that the driving wheel clamps the driving shaft. After the driving wheel clamps the driving shaft, one end of the PPS diaphragm can be fixed on the winding drum and the driving motor can be started. After starting the driving motor, it will drive the driving wheel to rotate. After the driving wheel rotates, it will drive the winding drum on the drive shaft to rotate, thereby winding up the PPS diaphragm.

[0015] 2. Before winding the PPS diaphragm, make it pass through the gap between the first roller and the second roller. At the same time, the user can rotate the adjusting screw. After rotating the adjusting screw, it will drive the pressure plate to move up and down, adjust the compression length of the spring, and make the first roller under the connecting column apply different amounts of pressure to the second roller. The greater the pressure applied by the first roller to the second roller, the more difficult it is for the PPS diaphragm to pass through the gap between the first roller and the second roller, making the tension required to wind the PPS diaphragm greater. The greater the winding tension, the tighter the PPS diaphragm is wound, and then the pressure between the first roller and the second roller is controlled to adjust the tightness of the PPS diaphragm winding. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0017] Figure 2 This is a schematic diagram of the winding mechanism of the present utility model;

[0018] Figure 3 It is a schematic diagram of the local structure of the utility model;

[0019] Figure 4 This is a schematic diagram of the adjustment mechanism of the present utility model.

[0020] In the figure: 1. Equipment base; 2. Support legs; 3. First bracket; 4. Second bracket; 5. Winding mechanism; 501. Press buckle; 502. Winding roller; 503. Drive shaft; 504. Pressing frame; 505. Drive wheel; 506. Drive motor; 507. Movable shaft; 6. Adjusting mechanism; 601. Movable slider; 602. First roller; 603. Second roller; 604. Adjusting screw; 605. Mechanism sleeve; 606. Pressure plate; 607. Spring; 608. Connecting column. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figure 1As shown, a PPS material winding device with a tightness adjustment function includes an equipment base 1, support legs 2 are fixedly installed at the four corners of the bottom of the equipment base 1, a first bracket 3 and a second bracket 4 are fixedly installed on the upper surface of the equipment base 1, and a winding mechanism 5 is provided at the upper end of the first bracket 3. The winding mechanism 5 includes a compression frame 504 movably installed on the upper end of the first bracket 3, and driving wheels 505 are movably installed in the compression frame 504 and the first bracket 3. A driving motor 506 is fixedly installed on the side wall of the first bracket 3, and a winding roller 502 is provided between the driving wheels 505. A driving shaft 503 is fixedly installed at both ends of the winding roller 502, and an adjusting mechanism 6 is fixedly installed on the second bracket 4. The winding mechanism 5 can quickly roll up the PPS diaphragm, and the adjusting mechanism 6 can adjust the tightness of the PPS diaphragm during the winding process.

[0023] like Figure 2 As shown, the winding mechanism 5 includes a compression frame 504 movably mounted on the upper end of the first bracket 3, and a driving wheel 505 is movably mounted in the compression frame 504 and the first bracket 3. A driving motor 506 is fixedly mounted on the side wall of the first bracket 3, and a winding roller 502 is provided between the driving wheels 505. A driving shaft 503 is fixedly mounted at both ends of the winding roller 502. A pressing buckle 501 is provided between the first bracket 3 and the compression frame 504, and a movable shaft 507 is fixedly mounted on the driving wheel 505. The driving wheel 505 is movably mounted on the compression frame 504 and the first bracket 3 through the movable shaft 507.

[0024] Specifically, when in use, the driving shaft 503 on the winding drum 502 is placed between the driving wheels 505, and then the clamping frame 504 can be closed and the clamping frame 504 can be fixed to the upper end of the first bracket 3 using the buckle 501, so that the driving wheel 505 clamps the driving shaft 503. After the driving wheel 505 clamps the driving shaft 503, one end of the PPS diaphragm can be fixed on the winding drum 502 and the driving motor 506 can be started. After starting the driving motor 506, it will drive the driving wheel 505 to rotate. After the driving wheel 505 rotates, it will drive the winding drum 502 on the drive shaft 503 to rotate, thereby winding up the PPS diaphragm.

[0025] like Figure 3 Figure 4 As shown, the adjusting mechanism 6 includes a second roller 603 movably mounted on the second bracket 4 and a mechanism sleeve 605 fixedly mounted in the second bracket 4, a spring 607 is provided in the mechanism sleeve 605, an adjusting screw 604 is provided at the upper end of the mechanism sleeve 605, a connecting column 608 is movably mounted at the lower end of the mechanism sleeve 605, a movable slider 601 is fixedly mounted at the lower end of the connecting column 608, a first roller 602 is movably mounted between the movable sliders 601, and the adjusting mechanism 6 also includes a pressure plate 606 fixedly mounted at the lower end of the adjusting screw 604.

[0026] Specifically, before the PPS diaphragm is rolled up, it is made to pass through the gap between the first roller 602 and the second roller 603. At the same time, the user can rotate the adjusting screw 604. After rotating the adjusting screw 604, it will drive the pressure plate 606 to move up and down, and adjust the compression length of the spring 607, so that the first roller 602 below the connecting column 608 applies different amounts of pressure to the second roller 603. The greater the pressure applied by the first roller 602 to the second roller 603, the more difficult it is for the PPS diaphragm to pass through the gap between the first roller 602 and the second roller 603, so that the pulling force required to roll up the PPS diaphragm becomes greater. The greater the rolling pulling force, the tighter the PPS diaphragm is rolled, and then the pressure between the first roller 602 and the second roller 603 is controlled to adjust the tightness of the PPS diaphragm rolling.

[0027] It should be noted that the present invention is a PPS material coiling device with a tension adjustment function. In actual use, the drive shaft 503 is first placed between the drive wheels 505, and then the compression frame 504 is closed. After closing the compression frame 504, the pressure buckle 501 can be buckled. After buckling the pressure buckle 501, the drive motor 506 can be started. After starting the drive motor 506, it will drive the drive wheel 505 to rotate. After the drive wheel 505 rotates, it will drive the winding roller 502 on the drive shaft 503 to rotate, thereby winding up the PPS diaphragm. During the winding process, the PPS diaphragm can be wound by rotating the roller 502. The screw 604 is adjusted to adjust the compression length of the spring 607. When the compression length of the spring 607 is different, the first roller 602 will apply different amounts of pressure to the second roller 603. The greater the pressure applied by the first roller 602 to the second roller 603, the more difficult it is for the PPS diaphragm to pass through the gap between the first roller 602 and the second roller 603, so that the tension required to roll up the PPS diaphragm becomes greater, and the rolling tension affects the tightness of the PPS diaphragm. Therefore, the tightness of the PPS diaphragm rolling can be adjusted by controlling the pressure between the first roller 602 and the second roller 603.

[0028] Finally, it should be noted that the above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A PPS material coiling device with a tension adjustment function, comprising a device base (1), wherein support legs (2) are fixedly mounted at the four corners of the bottom of the device base (1), and a first bracket (3) and a second bracket (4) are fixedly mounted on the upper surface of the device base (1), characterized in that: A winding mechanism (5) is provided at the upper end of the first bracket (3), and an adjusting mechanism (6) is fixedly installed on the second bracket (4). The adjusting mechanism (6) comprises a second roller (603) movably installed on the second bracket (4) and a mechanism sleeve (605) fixedly installed in the second bracket (4). A spring (607) is provided in the mechanism sleeve (605). An adjusting screw (604) is provided at the upper end of the mechanism sleeve (605). A connecting column (608) is movably installed at the lower end of the mechanism sleeve (605). A movable slider (601) is fixedly installed at the lower end of the connecting column (608). A first roller (602) is movably installed between the movable sliders (601).

2. The PPS material coiling equipment with tension adjustment function according to claim 1 is characterized in that: The winding mechanism (5) comprises a compression frame (504) movably mounted on the upper end of the first bracket (3); a driving wheel (505) is movably mounted in the compression frame (504) and the first bracket (3); a driving motor (506) is fixedly mounted on the side wall of the first bracket (3); a winding roller (502) is provided between the driving wheels (505); a driving shaft (503) is fixedly mounted at both ends of the winding roller (502); a pressing buckle (501) is provided between the first bracket (3) and the compression frame (504); a movable shaft (507) is fixedly mounted on the driving wheel (505); and the driving wheel (505) is movably mounted on the compression frame (504) and the first bracket (3) via the movable shaft (507).

3. The PPS material coiling device with tension adjustment function according to claim 2, characterized in that: The output end of the driving motor (506) is provided with a coupling, and the output end of the driving motor (506) is connected to one end of the movable shaft (507) through the coupling.

4. The PPS material coiling device with tension adjustment function according to claim 3 is characterized in that: The compression frame (504) is provided with a hinge, and the compression frame (504) is movably mounted on the first bracket (3) via the hinge. The compression frame (504) is restricted to the upper end of the first bracket (3) via a pressing buckle (501).

5. The PPS material coiling device with tension adjustment function according to claim 4 is characterized in that: The adjustment mechanism (6) further comprises a pressure plate (606) fixedly mounted on the lower end of the adjustment screw (604).

6. The PPS material coiling device with tension adjustment function according to claim 5, characterized in that: Both ends of the first roller (602) and the second roller (603) are provided with bearings. The first roller (602) is movably mounted on the movable slider (601) via the bearings, and the second roller (603) is movably mounted on the second bracket (4) via the bearings.

7. The PPS material coiling device with tension adjustment function according to claim 6, characterized in that: The movable slider (601) is movably mounted below the mechanism sleeve (605) via a connecting column (608), one end of the spring (607) is connected to the connecting column (608), and the other end of the spring (607) is connected to the pressure plate (606).