Yarn-falling-preventing guide wheel mechanism capable of automatically resetting

By introducing a yarn guide table, anti-detachment baffle and yarn rod into the guide wheel mechanism of the elastic-adding machine, the problem of insignificant anti-detachment effect of the guide wheel is solved, and the independent reset and anti-detachment of yarn are achieved, ensuring the continuity of production.

CN223268121UActive Publication Date: 2025-08-26FUJIAN HUAFENG NEW MATERIALS
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Patent Information

Application Number
CN202422824930.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-20
Publication Date
2025-08-26
Estimated Expiration
2034-11-20

AI Technical Summary

Technical Problem

The existing elastic-adding machine guide wheel mechanism has no significant effect in preventing yarn removal, and it requires manual reset, which affects the normal operation of the operation.

Method used

An autonomously resettable anti-yarn guide wheel mechanism is designed, including a guide wheel, a yarn guide table, an anti-bag plate and a yarn rod. By setting the slope of the yarn guide table and an anti-bag plate, the yarn is blocked when it falls off and is transferred into the yarn guide table, and then the yarn rod is driven back to the guide wheel.

Benefits of technology

The yarn is automatically reset, avoids manual patrols, ensures smooth operation and prevents yarn from falling off.

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Abstract

The utility model discloses an anti-yarn-falling guide wheel mechanism capable of automatically resetting. The anti-yarn-falling guide wheel mechanism comprises a guide wheel, the yarn guide table is adjacent to the guide wheel, and the side wall of the yarn guide table is provided with a slope surface enabling the yarn to move close to the yarn guide table; the anti-falling baffle is located at the end, away from the guide wheel, of the yarn guide table; the yarn shifting rod is arranged on the end face, close to the yarn guide table, of the guide wheel and located on the outer circumference of the guide wheel. When the yarn falls off from the guide wheel, the yarn can be blocked by the anti-falling baffle so as to be transferred to the yarn guide table and move to one side of the guide wheel along the slope surface of the yarn guide table, finally, the fallen yarn is driven to return to the guide wheel through rotation of the yarn shifting rod, the fallen yarn can be automatically reset at the first time, the purpose of preventing the yarn from falling off is achieved, manual inspection is not needed, and the labor intensity of workers is reduced. Therefore, the yarn falling prevention device has the advantage that the yarn can be automatically reset in time so as to be prevented from falling off.
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Description

Technical Field

[0001] The present application relates to the field of guide wheel mechanisms of texturing machines, and in particular to a yarn-stripping prevention guide wheel mechanism that can reset itself. Background Art

[0002] During the texturing process, POY (pre-oriented yarn) fibers first pass over the first roller and enter the first heating box for stretching, typically reaching a temperature of 150-200°C. They are then rapidly cooled to approximately 80°C by a cooling plate. The cooled fibers then enter the false twister, pass over the second roller, and then through the second heating box and third roller before being oiled and wound into DTY (draw-textured yarn).

[0003] To ensure the yarn moves along a predetermined route, guide wheel mechanisms are installed at various locations within the texturing machine. Several groups of guide wheel mechanisms work together to ensure the yarn moves along the predetermined route. During the operation of the texturing machine, the yarn is prone to falling off the guide wheel mechanisms. To address this, conventional techniques employ curved sidewalls within the guide wheel mechanisms. However, this approach is ineffective in preventing yarn from falling off. Furthermore, if yarn falls off, the machine must be shut down and the yarn manually placed back on the guide wheel. Failure to promptly detect the yarn falling off can disrupt normal operation. Utility Model Content

[0004] Therefore, it is necessary to provide a yarn-stripping prevention guide wheel mechanism that can be reset automatically, so as to solve the problem that the yarn-stripping prevention effect of the guide wheel mechanism in the prior art is not significant and requires manual reset.

[0005] To achieve the above-mentioned purpose, the inventor provides a self-resetting anti-yarn-stripping guide wheel mechanism, comprising:

[0006] guide wheel;

[0007] A yarn guide platform is provided adjacent to the guide wheel, and a side wall of the yarn guide platform is provided with a slope for allowing the yarn to move closer to the yarn guide platform;

[0008] An anti-slip baffle, located at one end of the yarn guide platform away from the guide wheel;

[0009] The yarn shifting rod is arranged at one end surface of the guide wheel close to the yarn guide platform and is located at the outer circumference of the guide wheel.

[0010] In some embodiments, further comprising:

[0011] The guide wheel, the yarn guide platform and the anti-slip baffle are all arranged on the installation shaft, and the guide wheel is rotatable.

[0012] In some embodiments, the anti-slip baffle is movably sleeved at the end of the mounting shaft and fixed by a positioning structure.

[0013] In some embodiments, the positioning structure includes a nut and a thread, the thread is provided on the side wall of the mounting shaft, and the nut is screwed onto the thread to clamp the anti-slip baffle.

[0014] In some embodiments, the length of the anti-slip baffle is greater than the radius of the guide wheel.

[0015] In some embodiments, the yarn guide platform is in the shape of a frustum.

[0016] In some embodiments, the anti-slip baffle is connected to the yarn guide platform as a whole, is movably sleeved on the end of the mounting shaft, and is fixed by a positioning structure.

[0017] In some embodiments, the yarn moving rod is tilted, and the tilting direction is the direction in which the yarn moves toward the side of the guide wheel.

[0018] In some embodiments, the side surface of the guide wheel is U-shaped.

[0019] In some embodiments, the radius of the guide wheel at one end away from the yarn guide table is greater than the radius of the guide wheel at one end close to the yarn guide table.

[0020] The yarn is then moved back to the guide wheel by the anti-slip plate, and the yarn is then automatically repositioned to prevent the yarn from falling off. The yarn is then automatically repositioned to prevent the yarn from falling off without manual inspection, thereby ensuring smooth operation.

[0021] The above-mentioned records related to the content of the utility model are only an overview of the technical solution of this application. In order to enable ordinary technicians in this field to understand the technical solution of this application more clearly, and then implement it according to the text of the specification and the contents recorded in the drawings, and to make the above-mentioned purposes and other purposes, features and advantages of this application easier to understand, the following is an explanation in combination with the specific implementation methods and drawings of this application. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The accompanying drawings are only used to illustrate the principles, implementation methods, applications, characteristics and effects of the specific embodiments of this application and other related contents, and are not to be considered as limiting this application.

[0023] In the drawings of the specification:

[0024] Figure 1This is a structural diagram of the self-resetting anti-yarn-stripping guide wheel mechanism described in the specific embodiment;

[0025] Figure 2 It is a side view of the self-resetting anti-yarn-stripping guide wheel mechanism described in the specific embodiment;

[0026] Figure 3 It is a structural diagram of the yarn guide platform described in the specific implementation method;

[0027] Figure 4 This is a structural diagram of the anti-slip baffle and the yarn guide platform connected as one body according to the specific implementation method;

[0028] Figure 5 A side view of the guide wheel according to the embodiment;

[0029] The reference numerals in the above drawings are described as follows:

[0030] 1. Guide wheel;

[0031] 2. Yarn guide table;

[0032] 3. Anti-slip baffle;

[0033] 4. Yarn moving rod;

[0034] 5. Install the shaft;

[0035] 6. Bearings;

[0036] 7. Nut. DETAILED DESCRIPTION

[0037] In order to explain in detail the possible application scenarios, technical principles, specific solutions that can be implemented, and the purpose and effects of this application, the following is a detailed description of the specific embodiments listed in conjunction with the accompanying drawings. The embodiments described herein are only used to more clearly illustrate the technical solutions of this application and are therefore only examples and are not intended to limit the scope of protection of this application.

[0038] References to "embodiments" herein mean that the specific features, structures, or characteristics described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the word "embodiment" in various places in the specification does not necessarily refer to the same embodiment, nor does it particularly limit its independence or relevance to other embodiments. In principle, in this application, as long as there are no technical contradictions or conflicts, the various technical features mentioned in the embodiments can be combined in any manner to form a corresponding implementable technical solution.

[0039] Unless otherwise defined, the technical terms used herein have the same meanings as those generally understood by those skilled in the art to which this application belongs; the use of relevant terms herein is only for describing specific embodiments and is not intended to limit this application.

[0040] In the description of this application, the term "and / or" is used to describe a logical relationship between objects, indicating that three relationships can exist. For example, A and / or B means: A exists, B exists, and both A and B exist. In addition, the character " / " in this document generally indicates that the objects before and after are in a logical "or" relationship.

[0041] In this application, terms such as "first" and "second" are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual quantity, priority or sequence relationship between these entities or operations.

[0042] Without further limitations, in this application, the words "include", "comprise", "have" or other similar expressions used in the sentences are intended to cover non-exclusive inclusion. These expressions do not exclude the presence of additional elements in the process, method or product including the elements, so that the process, method or product including a series of elements may include not only those defined elements, but also other elements not explicitly listed, or elements inherent to such process, method or product.

[0043] Consistent with the understanding in the Examination Guidelines, in this application, expressions such as "greater than," "less than," and "exceed" are understood to exclude the number itself; expressions such as "above," "below," and "within" are understood to include the number itself. Furthermore, in the description of the embodiments of this application, "multiple" means more than two (including two), and similar expressions related to "multiple" are also understood in this manner, such as "multiple groups," "multiple times," etc., unless otherwise specifically defined.

[0044] In the description of the embodiments of the present application, the space-related expressions used, such as "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "vertical", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc., indicate the orientation or position relationship based on the orientation or position relationship shown in the specific embodiments or drawings, and are only for the convenience of describing the specific embodiments of the present application or facilitating the reader's understanding, and do not indicate or imply that the device or component referred to must have a specific position, a specific orientation, or be constructed or operated in a specific orientation. Therefore, it should not be understood as a limitation on the embodiments of the present application.

[0045] Unless otherwise expressly specified or limited, in the description of the embodiments of the present application, the terms "installed", "connected", "connected", "fixed", "set", etc. used should be understood in a broad sense. For example, the "connection" can be a fixed connection, a detachable connection, or an integrated setting; it can be a mechanical connection, an electrical connection, or a communication connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. For those skilled in the art of the present application, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances.

[0046] During the texturing process, POY (pre-oriented yarn) fibers first pass over the first roller and enter the first heating box for stretching, typically reaching a temperature of 150-200°C. They are then rapidly cooled to approximately 80°C by a cooling plate. The cooled fibers then enter the false twister, pass over the second roller, and then through the second heating box and third roller before being oiled and wound into DTY (draw-textured yarn).

[0047] To ensure the yarn moves along a predetermined route, guide wheel mechanisms are installed at various locations within the texturing machine. Several groups of guide wheel mechanisms work together to ensure the yarn moves along the predetermined route. During the operation of the texturing machine, the yarn is prone to falling off the guide wheel mechanisms. To address this, conventional techniques employ curved sidewalls within the guide wheel mechanisms. However, this approach is ineffective in preventing yarn from falling off. Furthermore, if yarn falls off, the machine must be shut down and the yarn manually placed back on the guide wheel. Failure to promptly detect the yarn falling off can disrupt normal operation.

[0048] To this end, the utility model provides a self-resetting anti-yarn-stripping guide wheel mechanism, which can be used in particular in a texturing machine to move the yarn along a preset route. It can achieve the goal of self-resetting the yarn in time to prevent it from falling off without the need for manual inspection, thereby ensuring smooth operation, thereby solving the problem in the prior art that the guide wheel mechanism has no significant anti-yarn-stripping effect and requires manual resetting.

[0049] See also Figure 1 and Figure 2In a specific embodiment, the self-resetting anti-yarn-stripping guide wheel mechanism includes a guide wheel 1, a yarn guide platform 2, an anti-stripping baffle 3, and a yarn shifting rod 4; the yarn guide platform 2 is arranged adjacent to the guide wheel 1, and one end face of the yarn guide platform 2 is close to one end face of the guide wheel 1, and the side wall of the yarn guide platform 2 is provided with a slope that allows the yarn to move closer to the yarn guide platform 2, that is, the slope is inclined to the axis of the guide wheel 1, and the slope is close to the guide wheel 1. The end is the slope, and the end away from the guide wheel 1 is the top of the slope; the anti-stripping baffle 3 is located at the end of the yarn guide platform 2 away from the guide wheel 1, that is, the guide wheel 1 and the anti-stripping baffle 3 are respectively located at the two ends of the yarn guide platform 2, and the yarn guide platform 2 is located between the guide wheel 1 and the anti-stripping baffle 3; the yarn shifting rod 4 is arranged at one end face of the guide wheel 1 close to the yarn guide platform 2, and is located at the outer circumference of the guide wheel 1.

[0050] The yarn-stripping prevention guide wheel mechanism that can be reset automatically is provided with an anti-stripping baffle 3, a yarn guide platform 2 and a yarn-pulling rod 4, and the side wall of the yarn guide platform 2 is provided with a slope that allows the yarn to move close to the yarn guide platform 2. The yarn-pulling rod 4 is located at the outer circumference of the guide wheel 1, so that when the yarn falls off the guide wheel 1, it will be blocked by the anti-stripping baffle 3 and then transferred to the yarn guide platform 2. Then the yarn can move along the slope of the yarn guide platform 2 to one side of the guide wheel 1, that is, the yarn can move close to the guide wheel 1 under the action of the slope of the yarn guide platform 2, and finally the rotation of the yarn-pulling rod drives the fallen yarn back to the guide wheel 1. Therefore, the yarn that falls off from the guide wheel 1 can be reset to the guide wheel 1 autonomously at the first time, so as to achieve the purpose of preventing the yarn from falling off. There is no need for manual inspection, and the yarn can be reset autonomously in time to achieve anti-falling and ensure smooth operation.

[0051] In some embodiments, the self-resetting anti-yarn-stripping guide wheel mechanism also includes a mounting shaft 5, which is used to be installed on the frame of the texturizing machine. The guide wheel 1, the yarn guide platform 2 and the anti-stripping baffle 3 are all arranged on the mounting shaft 5, and the guide wheel 1 is rotatable.

[0052] See also Figure 1 The yarn guide platform 2, the anti-slip baffle 3 and the yarn moving rod 4 together constitute an anti-slip reset component, which can be provided with only one group of anti-slip reset components, which is provided at the end of the guide wheel 1 facing away from the texturing machine frame. If the yarn falls off from the end of the guide wheel 1 facing away from the texturing machine frame, it can be reset automatically. In a further embodiment, the anti-slip reset component is provided with two groups, one group is provided at the end of the guide wheel 1 facing away from the texturing machine frame, and the other group is provided at the end of the guide wheel 1 facing toward the texturing machine frame. No matter the yarn falls off from the end of the guide wheel 1 facing away from the texturing machine frame or from the end of the guide wheel 1 facing toward the texturing machine frame, it can be reset automatically.

[0053] In a further embodiment, the guide wheel 1 is mounted on the mounting shaft 5 through a bearing 6, so that the guide wheel 1 can rotate relative to the mounting shaft 5. During the process of the yarn being pulled, the guide wheel 1 can rotate with the movement of the yarn to reduce the friction between the yarn and the guide wheel 1.

[0054] In a further embodiment, the yarn guide platform 2 may be rotatably disposed on the mounting shaft 5 , or may be non-rotatably disposed on the mounting shaft 5 .

[0055] Since the texturing machine requires several guide wheel 1 mechanisms to guide the movement of the yarn at different positions, the routes of the yarn guided by the guide wheel 1 mechanisms at different positions are also different. Therefore, in some embodiments, the anti-slip baffle 3 is movably sleeved at the end of the mounting shaft 5 and fixed by a positioning structure. The user can rotate the anti-slip baffle 3 relative to the mounting shaft 5 according to different usage positions to adjust the direction of the anti-slip baffle 3 to adapt to the direction in which the yarn will fall off at the corresponding usage position, and then lock the direction of the anti-slip baffle 3 through the positioning structure.

[0056] There can be multiple types of positioning structures. In some embodiments, the positioning structure can be screws and screw holes. The screw holes are provided at the end face of the mounting shaft 5. The anti-slip baffle 3 is installed at the end face of the mounting shaft 5 by screws. After adjusting the direction of the anti-slip baffle 3, the screws are tightened to lock the direction of the anti-slip baffle 3. When the direction of the anti-slip baffle 3 needs to be adjusted, the screws only need to be loosened.

[0057] See also Figure 1 or Figure 2 In other embodiments, the anti-slip baffle 3 is provided with a mounting hole, and the anti-slip baffle 3 is passed through the mounting hole to the mounting shaft 5; the positioning structure includes a nut 7 and a thread, and the thread is provided at the side wall of the mounting shaft 5, and the nut 7 is screwed on the thread to clamp the anti-slip baffle 3, that is, the anti-slip baffle 3 is clamped between the nut 7 and the yarn guide platform 2 through the nut 7 to limit the rotation of the anti-slip baffle 3. When the direction of the anti-slip baffle 3 needs to be adjusted, it is only necessary to loosen the nut 7.

[0058] Since the yarns guided by the guide wheel mechanisms at different positions have different routes, the yarns may be tilted, vertical or horizontal. In order to ensure that the yarns do not escape from the anti-slip baffle 3, in some embodiments, the length of the anti-slip baffle 3 is greater than the radius of the guide wheel 1, so that the yarns can be prevented from escaping as much as possible.

[0059] In some embodiments, the yarn guide 2 is a protrusion with a slope that allows the yarn to move closer to the yarn guide 2, that is, a protrusion with a slope. The protrusion can be a protrusion of any shape with a slope that allows the yarn to move closer to the yarn guide 2. In order to adapt to yarns of various directions, please refer to Figure 3In some embodiments, the yarn guide platform 2 is in a frustum-shaped form, and the frustum-shaped yarn guide platform 2 can guide the yarn to move in an inclined, horizontal or vertical direction.

[0060] See also Figure 3 In a further embodiment, the truncated cone-shaped yarn guide platform 2 is also provided with a mounting shaft 5 , and the truncated cone-shaped yarn guide platform 2 is inserted into the mounting shaft 5 through the mounting shaft 5 .

[0061] See also Figure 4 In a further embodiment, the anti-slip baffle 3 is connected to the truncated cone-shaped yarn guide platform 2 as a whole, and is movably sleeved on the end of the mounting shaft 5, that is, the mounting hole passes through the anti-slip baffle 3 and the yarn guide platform 2 that are connected as a whole, so that there will be no gap between the anti-slip baffle 3 and the yarn guide platform 2, and the fallen yarn will not be stuck in the gap between the two. In the process of moving the yarn to the guide wheel 1, it will also be quickly moved to the guide wheel 1 by the yarn moving rod 4.

[0062] Similarly, in order to adjust the direction of the anti-slip baffle 3, the anti-slip baffle 3 and the yarn guide platform 2 connected as one are fixed together by a positioning structure. If the positioning structure includes a nut 7 and a thread, the nut 7 is screwed on the thread to clamp the anti-slip baffle 3 and the yarn guide platform 2 together between the nut 7 and the guide wheel 1 to limit the rotation of the anti-slip baffle 3. When the direction of the anti-slip baffle 3 needs to be adjusted, just loosen the nut 7.

[0063] See also Figure 5 In some embodiments, the yarn shifting rod 4 is tilted, and the tilting direction is the direction in which the yarn moves toward the side of the guide wheel 1, that is, the tilting direction is tilted toward the direction away from the axis of the guide wheel 1. This setting allows the yarn to be picked up by the yarn shifting rod 4 and then slide back onto the guide wheel 1 along the tilting direction of the yarn shifting rod 4.

[0064] See also Figure 5 In some embodiments, the side surface of the guide wheel 1 is U-shaped, that is, the guide wheel 1 itself has the function of reducing the possibility of yarn coming out, which can avoid yarn coming out to a greater extent.

[0065] If there is only one set of anti-drop reset components, and this set of anti-drop reset components is located at the end of the guide wheel 1 facing away from the texturizing machine frame, please refer to Figure 5 In some embodiments, the radius of the guide wheel 1 at the end away from the yarn guide platform 2 is larger than the radius of the guide wheel 1 at the end close to the yarn guide platform 2. This can greatly reduce the possibility of the yarn escaping from the end of the guide wheel 1 away from the yarn guide platform 2.

[0066] Finally, it should be noted that although the above embodiments have been described in the specification and drawings of this application, this does not limit the scope of patent protection of this application. All technical solutions generated by replacing or modifying equivalent structures or equivalent processes based on the essential concepts of this application using the contents recorded in the specification and drawings of this application, as well as directly or indirectly implementing the technical solutions of the above embodiments in other related technical fields, are included in the scope of patent protection of this application.

Claims

1. A self-resetting anti-yarn-stripping guide wheel mechanism, characterized in that: include: guide wheel; A yarn guide platform is provided adjacent to the guide wheel, and a side wall of the yarn guide platform is provided with a slope for allowing the yarn to move closer to the yarn guide platform; An anti-slip baffle, located at one end of the yarn guide platform away from the guide wheel; The yarn shifting rod is arranged at one end surface of the guide wheel close to the yarn guide platform and is located at the outer circumference of the guide wheel.

2. The self-resetting anti-yarn-stripping guide wheel mechanism according to claim 1 is characterized in that: Also includes: The guide wheel, the yarn guide platform and the anti-slip baffle are all arranged on the installation shaft, and the guide wheel is rotatable.

3. The self-resetting anti-yarn-stripping guide wheel mechanism according to claim 2, characterized in that: The anti-slip baffle is movably sleeved at the end of the installation shaft and fixed by a positioning structure.

4. The self-resetting anti-yarn-stripping guide wheel mechanism according to claim 3 is characterized in that: The positioning structure includes a nut and a thread, the thread is arranged on the side wall of the installation shaft, and the nut is screwed on the thread to clamp the anti-slip baffle.

5. The self-resetting anti-yarn-stripping guide wheel mechanism according to claim 1 is characterized in that: The length of the anti-slip baffle is greater than the radius of the guide wheel.

6. The self-resetting anti-yarn-stripping guide wheel mechanism according to claim 2, characterized in that: The yarn guide platform is in a frustum shape.

7. The self-resetting anti-yarn-stripping guide wheel mechanism according to claim 6, characterized in that: The anti-slip baffle is connected to the yarn guide platform as a whole, and is movably sleeved on the end of the installation shaft and fixed by a positioning structure.

8. The self-resetting anti-yarn-stripping guide wheel mechanism according to claim 1, characterized in that: The yarn moving rod is tilted, and the tilting direction is the direction in which the yarn moves toward the side of the guide wheel.

9. The self-resetting anti-yarn-stripping guide wheel mechanism according to claim 1, characterized in that: The side surface of the guide wheel is a U-shaped arc surface.

10. The self-resetting anti-yarn-stripping guide wheel mechanism according to claim 9, characterized in that: The radius of the guide wheel at one end away from the yarn guide platform is greater than the radius of the guide wheel at one end close to the yarn guide platform.