Full-automatic folded sheet feeding and transferring device

Abstract

The utility model discloses a full-automatic folded sheet feeding and transferring device which comprises a machine frame and further comprises a feeding mechanism arranged on the machine frame and a transferring mechanism arranged on one side of the feeding mechanism, the feeding mechanism comprises a rotating module arranged on the machine frame and a first lifting module arranged on one side of the rotating module, and the transferring mechanism comprises a second lifting module arranged on one side of the rotating module. The rotating module is provided with a rotating plate, the rotating plate is provided with at least one first feeding station and a second feeding station, and the second feeding station is opposite to the first feeding station and used for being matched with the first feeding station for alternate feeding. The first lifting module is provided with a height positioning rod which can be used for abutting against the bottom of the first feeding station or the second feeding station, and the transferring mechanism comprises at least one grabbing assembly which corresponds to the first feeding station in number and is used for taking away folded sheets from the first feeding station or the second feeding station. And the labor intensity of workers is low, and the feeding efficiency is high.

Description

Technical Field

[0001] The utility model relates to the technical field of flap loading, in particular to a full-automatic flap loading and transferring device. Background Art

[0002] The folding sheet is a soft sewing cloth. As a raw sewing material, it needs to go through processes such as folding, positioning and combining with other sewing materials, and sewing with other sewing materials before it can form a sewing product. The sewing product is used in clothing, bed sheets, backpacks and other living areas to play the role of decoration, cloth wrapping or other cloth.

[0003] However, currently the flaps are manually loaded in batches, and the flaps are repeatedly separated and loaded manually before subsequent manual or automatic folding, combination and sewing can be performed.

[0004] However, when the flaps are stacked in batches, it is difficult to separate the flaps from one another, making manual separation difficult and time-consuming, resulting in a low flap loading rate. Therefore, manual flap loading has the disadvantages of being difficult, labor-intensive, and inefficient. Utility Model Content

[0005] The purpose of the present invention is to overcome the above-mentioned defects in the prior art and to provide a fully automatic flap loading and transferring device for solving the problems of manual loading, such as difficulty in loading, high labor intensity and low loading efficiency.

[0006] To achieve the above-mentioned objectives, the utility model provides a fully automatic folding sheet loading and transferring device, including a frame, a loading mechanism installed on the frame and a transferring mechanism installed on one side of the loading mechanism, the loading mechanism including a rotating module installed on the frame and a first lifting module installed on one side of the rotating module, the rotating module being provided with a rotating plate, the rotating plate being respectively provided with at least one first loading station and a second loading station which is arranged opposite to the first loading station and is used for alternating loading with the first loading station, the first lifting module being provided with a height positioning rod which can be used to abut against the bottom of the first loading station or the second loading station, the transferring mechanism including at least one grabbing component corresponding to the number of the first loading stations and used for taking the folding sheets from the first loading station or the second loading station.

[0007] Preferably, the rotating module is a rotary cylinder or a rotary worktable.

[0008] Preferably, two oppositely arranged placement plates are installed on the rotating plate, the first loading station is located on one of the placement plates, and the second loading station is located on the other placement plate. The height positioning rod can be used to abut against the bottom of the two placement plates, and a number of plane positioning rods are respectively provided around the first loading station and the second loading station.

[0009] Preferably, the rotating plate is provided with a number of limiting seats corresponding to the number of the plane positioning rods and for the plane positioning rods to be installed.

[0010] Preferably, the limiting seat block is provided with a limiting installation hole for inserting and installing the plane positioning rod, and a slide groove installation hole provided on one side of the limiting installation hole and used for installation with the rotating plate.

[0011] Preferably, a plurality of guide rods are provided on the upper surface of the rotating plate, and the placement plate is slidably sleeved on the guide rods.

[0012] Preferably, a plurality of guide mounting holes corresponding to the number of the guide rods are provided on the upper surface of the placement plate, and linear bearings are sleeved on the guide mounting holes, and the linear bearings are slidably sleeved on the guide rods.

[0013] Preferably, the first lifting module includes a first rotating motor mounted on a frame, a first slide rail slider assembly mounted on one side or both sides of the first rotating motor, and a first lifting plate mounted on the first rotating motor, the first lifting plate is slidingly connected to the first slide rail slider assembly, and the height positioning rod is mounted on the first lifting plate.

[0014] Preferably, the transfer mechanism further includes a transverse driving module, a second lifting driving module mounted on the transverse driving module, and a second lifting plate mounted on the second lifting driving module, and the grabbing assembly is mounted on the second lifting plate.

[0015] Preferably, the transverse drive module includes a second rotating motor, a synchronous wheel and synchronous belt assembly installed on the second rotating motor, a second slide rail and slider assembly installed on both sides of the synchronous wheel and synchronous belt assembly, and a transverse sliding plate installed on the synchronous wheel and synchronous belt assembly and slidingly connected to the second slide rail and slider assembly. The second lifting drive module is installed on the transverse sliding plate. The second lifting drive module is a lifting cylinder. The grabbing assembly includes a number of vacuum suction nozzles for grabbing the folded pieces.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] 1. The utility model places a batch of folding sheets through the first loading station on the rotating plate. At the same time, the first loading station positions the shape and horizontal position of the folding sheets. Finally, the first lifting module drives the height positioning rod to abut the bottom of the first loading station, thereby positioning the height position of the folding sheets on the first loading station. Finally, the grabbing component of the transfer mechanism grabs the folding sheets on the first loading station and the transfer mechanism moves them away.

[0018] 2. Furthermore, in the fully automatic flap loading and transferring device, during the flap loading process, the loading mechanism and the transfer mechanism cooperate to load and transfer the flaps on the first loading station. Simultaneously, a manual or other automated material removal mechanism using existing technologies can transfer a batch of flaps to the second loading station. This allows for simultaneous loading and storage, making both loading and storage more convenient.

[0019] When the flaps on the first loading station are loaded, the rotating module drives the rotating plate to drive the first loading station and the second loading station to be used alternately, thereby further improving the loading efficiency.

[0020] 3. In summary, the fully automatic folding sheet loading and transferring device of the present invention realizes automatic loading and transferring of folding sheets, is simple to load, has low labor intensity and high loading efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 This is a structural diagram of a fully automatic folding sheet loading and transferring device provided by an embodiment of the present utility model;

[0023] Figure 2 This is a schematic diagram of the exploded structure of a fully automatic flap loading and transferring device provided by an embodiment of the present utility model in one of its exploded states;

[0024] Figure 3 This is a schematic diagram of the exploded structure of another exploded state of a fully automatic flap loading and transferring device provided by an embodiment of the present utility model;

[0025] Figure 4 It is a structural schematic diagram of the rotating module, rotating plate, placement plate, first loading station and second loading station provided in an embodiment of the present utility model;

[0026] Figure 5 It is a structural schematic diagram of the transfer mechanism provided in an embodiment of the utility model.

[0027] Included in the diagram are:

[0028] 2. Loading mechanism; 21. Rotating module; 211. First lifting module; 2111. First rotating motor; 2112. First slide rail slider assembly; 2113. First lifting plate; 212. Height positioning rod; 22. Rotating plate; 23. Placement plate; 24. First loading station; 25. Second loading station; 28. Plane positioning rod; 26. Guide rod; 261. Guide mounting hole; 262. Linear bearing; 27. Limit seat block; 271. Limit mounting hole; 272. Slide groove mounting hole; 3. Transfer mechanism; 31. Horizontal drive module; 311. Second rotating motor; 312. Synchronous wheel and belt assembly; 313. Second slide rail slider assembly; 32. Horizontal sliding plate; 33. Second lifting drive module; 34. Second lifting plate; 35. Grasping assembly; 351. Vacuum nozzle. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in this embodiment of the present invention to clearly and completely describe the technical solution in this embodiment of the present invention. Obviously, the embodiment described is only one embodiment of the present invention, not all embodiments of the present invention. Based on this embodiment of the present invention, all other embodiments of the present invention obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this utility model.

[0030] See also Figures 1 to 5 , an embodiment of the present invention provides a fully automatic folding sheet loading and transferring device, including a frame (not shown in the accompanying drawings), a loading mechanism 2 mounted on the frame, and a transferring mechanism 3 mounted on one side of the loading mechanism 2, the loading mechanism 2 includes a rotating module 21 mounted on the frame and a first lifting module 211 mounted on one side of the rotating module 21, a rotating plate 22 is mounted on the rotating module 21, and at least one first loading station 24 and a second loading station 25 arranged opposite to the first loading station 24 and used to alternately load materials with the first loading station 24 are respectively provided on the rotating plate 22, a height positioning rod 212 is installed on the first lifting module 211, which can be used to abut against the bottom of the first loading station 24 or the second loading station 25, and the transferring mechanism 3 includes at least one grabbing component 35 corresponding to the number of the first loading station 24 and used to take the folding sheet away from the first loading station 24 or the second loading station 25.

[0031] The rotating module 21 is a rotary cylinder or a rotary table.

[0032] Two opposing placement plates 23 are mounted on the rotating plate 22. The first loading station 24 is located on one of the placement plates 23, and the second loading station 25 is located on the other placement plate 23. Height positioning rods 212 are used to abut against the bottoms of the two placement plates 23. Several planar positioning rods 28 are respectively provided around the first loading station 24 and the second loading station 25. Specifically, the planar positioning rods 28 extend through the placement plates 23 and are higher than the height of the placement plates 23.

[0033] The rotating plate 22 is provided with a number of limiting seats 27 corresponding to the number of the planar positioning rods 28 and for mounting the planar positioning rods 28 .

[0034] The limiting seat block 27 is respectively provided with a limiting installation hole 271 for inserting and installing the plane positioning rod 28 and a slide groove installation hole 272 provided on one side of the limiting installation hole 271 and used for installation with the rotating plate 22.

[0035] A plurality of guide rods 26 are provided on the upper surface of the rotating plate 22 , and the placing plate 23 is slidably sleeved on the guide rods 26 .

[0036] A plurality of guide mounting holes 261 corresponding to the number of the guide rods 26 are provided on the upper surface of the placement plate 23 . Linear bearings 262 are sleeved on the guide mounting holes 261 . The linear bearings 262 are slidably sleeved on the guide rods 26 .

[0037] In this embodiment, the first lifting module 211 includes a first rotary motor 2111 mounted on a frame, a first slide block assembly 2112 mounted on one or both sides of the first rotary motor 2111, and a first lifting plate 2113 mounted on the first rotary motor 2111. The first lifting plate 2113 is slidably connected to the first slide block assembly 2112, and the height positioning rod 212 is mounted on the first lifting plate 2113. In other embodiments, the first lifting module 211 is a combination of a drive cylinder and a slide block assembly.

[0038] In this embodiment, the transfer mechanism 3 further includes a transverse drive module 31, a second lift drive module 33 mounted on the transverse drive module 31, and a second lift plate 34 mounted on the second lift drive module 33. The gripping assembly 35 is mounted on the second lift plate 34. In other embodiments, the transfer mechanism 3 further includes a material transfer robot arm (not shown in the drawings), and the gripping assembly 35 is mounted on the material transfer robot arm.

[0039] The transverse drive module 31 includes a second rotating motor 311, a synchronous wheel and synchronous belt assembly 312 installed on the second rotating motor 311, a second slide rail slider assembly 313 installed on both sides of the synchronous wheel and synchronous belt assembly 312, and a transverse sliding plate 32 installed on the synchronous wheel and synchronous belt assembly 312 and slidingly connected to the second slide rail slider assembly 313. The second lifting drive module 33 is installed on the transverse sliding plate 32. The second lifting drive module 33 is a lifting cylinder. The grabbing assembly 35 includes a plurality of vacuum suction nozzles 351 for grabbing the folded pieces.

[0040] The specific working principle of the fully automatic flap loading and transferring device of the embodiment of the present utility model is as follows:

[0041] S1: A batch of folded sheets are placed on the first loading station 24 on one of the placement plates 23, and the plane shape and position of the batch of folded sheets are positioned by a plurality of plane positioning rods 28.

[0042] Among them, the specific positioning principle of the plane positioning rod 28 is: a folding piece is grabbed in advance by the grabbing assembly 35 and placed on the first loading station 24, so as to determine the placement position of the folding piece, then, the sliding position of the limit seat block 27 on the rotating plate 22 is adjusted so that the plane positioning rod 28 on the limit seat block 27 can position the plane shape and position of the folding piece, and finally, a threaded hole corresponding to the slide groove mounting hole 272 is opened on the rotating plate 22, and a bolt is passed through the slide groove mounting hole 272 and is threadedly connected to the threaded hole, so that the bolt presses the limit seat block 27 against the rotating plate 22

[0043] S2: The first lifting module 211 drives the height positioning rod 212 to pass through the rotating plate 22 and abut against the bottom of the first loading station 24 on one of the placement plates 23. Every time a folded sheet is taken out, the first lifting module 211 drives the height positioning rod 212 to rise a certain height.

[0044] S3: The transfer mechanism 3 drives the grabbing assembly 35 to move horizontally through the horizontal drive module 31 and to the top of the first loading station 24. The second lifting drive module 33 drives the grabbing assembly 35 to move longitudinally and to the top of the batch of flaps at the first loading station 24. The grabbing assembly 35 removes the top flap through the vacuum nozzle 351.

[0045] S4: During the process of the first loading station 24 of the loading mechanism 2 cooperating with the transfer mechanism 3 to transfer the folded sheets, the next batch of folded sheets can be pre-stored on the second loading station 25 by manual or automatic operation;

[0046] S5: When the first loading station 24 of the loading mechanism 2 finishes loading, the first lifting module 211 drives the height positioning rod 212 to leave the bottom of the rotating plate 22, and the rotating module 21 rotates, so that the first loading station 24 is replaced by the second loading station 25, and the second loading station 25 then loads according to the above process.

[0047] The fully automatic flap loading and transferring device of the embodiment of the utility model has the advantages of simple loading, simultaneous loading and pre-storage of materials, low labor intensity and high loading efficiency.

[0048] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fully automatic flap loading and transferring device, comprising a frame, characterized in that: The invention also includes a feeding mechanism (2) mounted on the frame and a transfer mechanism (3) mounted on one side of the feeding mechanism (2), wherein the feeding mechanism (2) includes a rotating module (21) mounted on the frame and a first lifting module (211) mounted on one side of the rotating module (21), wherein a rotating plate (22) is mounted on the rotating module (21), and the rotating plate (22) is respectively provided with at least one first feeding station (24) and a first lifting station (211) which is arranged opposite to the first feeding station (24) and is used for lifting the feeding station At the second loading station (25) that alternately loads materials with the first loading station (24), the first lifting module (211) is equipped with a height positioning rod (212) that can be used to abut against the bottom of the first loading station (24) or the second loading station (25), and the transfer mechanism (3) includes at least one grabbing component (35) corresponding to the number of the first loading station (24) and used to take away the folding piece from the first loading station (24) or the second loading station (25).

2. The fully automatic flap loading and transferring device according to claim 1, characterized in that: The rotating module (21) is a rotary cylinder or a rotary worktable.

3. The fully automatic flap loading and transferring device according to claim 1, characterized in that: Two oppositely arranged placement plates (23) are mounted on the rotating plate (22); the first loading station (24) is located on one of the placement plates (23); and the second loading station (25) is located on the other of the placement plates (23); the height positioning rod (212) can be used to abut against the bottoms of the two placement plates (23); and a plurality of plane positioning rods (28) are respectively arranged around the first loading station (24) and the second loading station (25).

4. The fully automatic flap loading and transferring device according to claim 3, characterized in that: The rotating plate (22) is provided with a plurality of position limiting blocks (27) corresponding in number to the plane positioning rods (28) and for mounting the plane positioning rods (28).

5. The fully automatic flap loading and transferring device according to claim 4, characterized in that: The limiting seat block (27) is provided with a limiting installation hole (271) for inserting and installing the plane positioning rod (28) and a slide groove installation hole (272) provided on one side of the limiting installation hole (271) and used for installing with the rotating plate (22).

6. The fully automatic flap loading and transferring device according to claim 3, characterized in that: A plurality of guide rods (26) are provided on the upper surface of the rotating plate (22), and the placing plate (23) is slidably sleeved on the guide rods (26).

7. The fully automatic flap loading and transferring device according to claim 6, characterized in that: The placement plate (23) is provided with a plurality of guide mounting holes (261) corresponding to the number of the guide rods (26), and the guide mounting holes (261) are sleeved with linear bearings (262), and the linear bearings (262) are slidably sleeved on the guide rods (26).

8. The fully automatic flap loading and transferring device according to claim 1, characterized in that: The first lifting module (211) comprises a first rotating motor (2111) mounted on a frame, a first slide rail and slider assembly (2112) mounted on one side or both sides of the first rotating motor (2111), and a first lifting plate (2113) mounted on the first rotating motor (2111); the first lifting plate (2113) is slidably connected to the first slide rail and slider assembly (2112); and the height positioning rod (212) is mounted on the first lifting plate (2113).

9. The fully automatic flap loading and transferring device according to claim 1, characterized in that: The transfer mechanism (3) further comprises a transverse drive module (31), a second lifting drive module (33) mounted on the transverse drive module (31), and a second lifting plate (34) mounted on the second lifting drive module (33); the grabbing assembly (35) is mounted on the second lifting plate (34).

10. The fully automatic flap loading and transferring device according to claim 9, characterized in that: The transverse drive module (31) includes a second rotating motor (311), a synchronous wheel and synchronous belt assembly (312) installed on the second rotating motor (311), a second slide rail and slider assembly (313) installed on both sides of the synchronous wheel and synchronous belt assembly (312), and a transverse sliding plate (32) installed on the synchronous wheel and synchronous belt assembly (312) and slidably connected to the second slide rail and slider assembly (313); the second lifting drive module (33) is installed on the transverse sliding plate (32); the second lifting drive module (33) is a lifting cylinder; and the grabbing assembly (35) includes a plurality of vacuum suction nozzles (351) for grabbing the folding piece.

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