Multifunctional integrated sock setting machine
Through the sealed cover structure integrating steam heating and hot air drying, the problem that socks cannot be heated or dried at the same time in the sock setting machine is solved, and the efficient sock setting effect is achieved, which simplifies the operation process and reduces the maintenance needs of the conveying structure.
Patent Information
- Application Number
- CN202422561682.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-23
AI Technical Summary
Existing sock steam shaping machines require steam heating and hot air drying in different chambers, resulting in trouble in operation, the conveying structure is affected by high-temperature heating, and the socks cannot be heated or dried at the same time inside and outside, affecting the shaping quality and efficiency.
A multi-function integrated sock shaping machine is designed, adopting a sealed cover structure, integrating steam heating and hot air drying, and the socks are heated or dried simultaneously through the air holes in the inner cavity of the sock plate. Combined with a pressure sensor to ensure the accurate position of the sealed cover and reduce the influence of heat on the conveying structure.
It improves the efficiency and quality of socks, simplifies the operating process, reduces the maintenance needs of the conveying structure, ensures that the socks are heated or dried at the same time, and improves the shaping effect.
Smart Images
Figure CN223268921U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of socks processing, in particular to a multifunctional integrated socks shaping machine. Background Art
[0002] After socks are woven, they need to be shaped to ensure they maintain their shape after being worn, thus extending their lifespan. Currently, steam shaping is the main method used to shape socks. Steaming shapes the yarn, making the socks more elastic and flexible.
[0003] Specifically, when the sock steam setting machine is in use, the socks need to be moved to the steam chamber, steam-heated, and then moved to the hot air drying chamber for drying, which is rather troublesome. During the sock setting process, the conveying structure for conveying the socks is also heated at high temperature. The lubricating oil applied on the surface of the conveying structure is easy to lose its effectiveness, affecting the use of the conveying structure. Moreover, during the heating and drying process of the socks, heat is usually transferred from the outside to the inside. The inside and outside of the socks cannot be heated or dried at the same time, which can easily affect the sock setting quality and efficiency. Based on this, the present application proposes a multifunctional integrated sock setting machine. Utility Model Content
[0004] The utility model provides a multifunctional integrated sock shaping machine, which solves the problem proposed in the above-mentioned background technology that steam heating and hot air drying of socks are carried out in different chambers, which is rather troublesome; during the sock shaping process, the conveying structure for conveying the socks is also heated at high temperature, and the lubricating oil applied on the surface of the conveying structure is easy to lose its effectiveness, affecting the use of the conveying structure; and during the heating and drying processes of the socks, heat is transferred from the outside to the inside, and the inside and outside of the socks cannot be heated or dried at the same time, which easily affects the quality and efficiency of the sock shaping.
[0005] The utility model provides the following technical solutions: a multifunctional integrated sock shaping machine, comprising a bottom plate, a steam generator, a blower, a constant temperature oil tank and a sock conveying structure, the top of the bottom plate is connected to a sealing cover through a hydraulic telescopic rod, the bottom of the sealing cover is evenly provided with through grooves, a sock conveying structure is provided below the sealing cover, the top of the sock conveying structure is evenly provided with mounting plates, the mounting plates are adapted to the through grooves, the top of the mounting plates is fixedly connected to a connecting block, the connecting block is a hollow structure, one side of the connecting block is provided with a slot, the top of the connecting block is connected to a sock plate adapted to the socks, the sock plate is a hollow structure, the inner cavity of the sock plate is communicated with the inner cavity of the connecting block, and air holes are evenly provided on the side walls of the sock plate;
[0006] A blowing plate is provided on one side of the inner cavity of the sealing cover, and the blowing plate is connected to the steam generator through a steam inlet pipe, and the blowing plate is connected to the air outlet end of the blower through a hot air inlet pipe, and the air inlet end of the blower is connected to the constant temperature oil tank. The inner side of the blowing plate is connected to a movable tube through a second hydraulic telescopic rod, and the movable tube is connected to the inner cavity of the blowing plate through a connecting pipe. The side of the movable tube away from the second hydraulic telescopic rod is evenly fixedly connected with a plug adapted to the slot, and an exhaust plate is provided on the other side of the inner cavity of the sealing cover, and a steam exhaust pipe and a hot air exhaust pipe are provided on the outer side of the exhaust plate.
[0007] Preferably, one end of the steam exhaust pipe, one end of the hot air exhaust pipe, one end of the steam inlet pipe and one end of the hot air inlet pipe are all provided with electric ball valves.
[0008] Preferably, a heat exchange tube is provided in the inner cavity of the constant temperature oil tank, one end of the heat exchange tube extends to the outside of the constant temperature oil tank, and the other end of the heat exchange tube is connected to the air inlet end of the blower.
[0009] Preferably, a groove adapted to the sock conveying structure is provided in the middle of the bottom of the sealing cover, a through groove is provided at the top of the inner cavity of the groove, and a pressure sensor is provided at the bottom of the groove.
[0010] Preferably, the inner wall of the sealing cover, the outer surface of the mounting plate, and the outer surface and inner wall of the sock plate are all provided with a heat-insulating coating.
[0011] Preferably, both the blowing plate and the exhaust plate are hollow structures, and air holes are evenly provided on the inner sides of the inner cavities of both the blowing plate and the exhaust plate.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] 1. This multifunctional integrated sock setting machine has a sealed cover, and the sock conveying structure is located outside the setting machine, reducing the impact of the sock setting heat on the sock conveying structure and facilitating its use. In addition, the steam heating and drying of the socks are both carried out within the sealed cover, omitting the sock transfer step and improving the sock setting efficiency.
[0014] 2. This multifunctional integrated sock shaping machine, through the setting of the sock plate and the movable tube intubation, can blow the gas in the inner cavity of the sock plate onto the socks through the air holes, so that the inside and outside of the socks can be heated or dried simultaneously, improving the sock shaping efficiency and quality; through the setting of the pressure sensor, the position of the sealing cover can be detected to ensure the displacement accuracy of the sealing cover, which facilitates the use of the shaping machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a front view of the structure of the utility model;
[0016] Figure 2 For the utility model structure Figure 1 Schematic diagram on the back;
[0017] Figure 3 For the utility model structure Figure 1 Internal schematic diagram;
[0018] Figure 4 For the utility model structure Figure 3 Explosion diagram;
[0019] Figure 5 This is a schematic diagram of the interior of the sealing cover of the utility model structure;
[0020] Figure 6 This is a schematic diagram of the bottom of the sealing cover of the utility model structure.
[0021] In the figure: 1. Base plate; 2. Hydraulic telescopic rod 1; 3. Sealing cover; 4. Steam exhaust pipe; 5. Hot air exhaust pipe; 6. Sock conveying structure; 7. Hot air inlet pipe; 9. Steam generator; 10. Blower; 11. Constant temperature oil tank; 12. Steam inlet pipe; 13. Blowing plate; 14. Hydraulic telescopic rod 2; 15. Connecting pipe; 16. Moving pipe; 17. Insertion pipe; 18. Exhaust plate; 19. Mounting plate; 20. Sock plate; 21. Through slot; 22. Connecting block; 23. Pressure sensor. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] The utility model provides a multifunctional integrated sock shaping machine, comprising a base plate 1, a steam generator 9, a blower 10, a thermostatic oil tank 11, and a sock conveying structure 6. A hydraulic telescopic rod 2 is fixedly connected to the top of the base plate 1. A sealing cover 3 is fixedly connected to the end of the output shaft of the hydraulic telescopic rod 2. The extension and retraction of the hydraulic telescopic rod 2 can change the position of the sealing cover 3, to which it is fixedly connected. A groove is provided in the middle of the bottom of the sealing cover 3. The sock conveying structure 6 is located below the groove and is adapted to fit within the groove. A pressure sensor 23 is provided at the bottom of the groove to detect the position of the sealing cover 3 and determine whether the sealing cover 3 has been moved into position. Through grooves 21 are uniformly provided at the top of the groove. Mounting plates 19 are uniformly provided at the top of the sock conveying structure 6, and the mounting plates 19 adapt to the through grooves 21. A connecting block 22 is fixedly connected to the top of the mounting plate 19. A sock plate 20 adapted to fit the socks is connected to the top of the connecting block 22. The sock conveying structure 6 can be a chain conveying structure.
[0024] As can be seen from the above description, under the action of hydraulic telescopic rod 1-2, the sealing cover 3 can contact the top of the sock conveying structure 6. At this time, the mounting plate 19 is located within the inner cavity of the through-groove 21. The sock plate 20 moves through the through-groove 21 into the inner cavity of the sealing cover 3. The inner cavity of the sealing cover 3 is now sealed by the mounting plate 19, facilitating the shaping of the socks. Furthermore, when the shaping machine is in use, the sock conveying structure 6 is located outside the shaping machine, reducing the impact of shaping heat on the sock conveying structure 6.
[0025] A blowing plate 13 is provided on one side of the inner cavity of the sealing cover 3, and an exhaust plate 18 is provided on the other side of the inner cavity of the sealing cover 3. Both the blowing plate 13 and the exhaust plate 18 are hollow structures, and the inner sides of the inner cavities of the blowing plate 13 and the exhaust plate 18 are evenly provided with air holes. The outer side of the inner cavity of the blowing plate 13 is fixedly connected with a steam inlet pipe 12, and the other end of the steam inlet pipe 12 is connected to the steam discharge end of the steam generator 9. The steam generated by the steam generator 9 can enter the inner cavity of the blowing plate 13, and the steam in the blowing plate 13 can enter the inner cavity of the sealing cover 3 through the air holes. The steam can contact the socks put on the sock plate 20 to achieve steam heating of the socks.
[0026] A hot air inlet pipe 7 is fixedly connected to the outside of the inner cavity of the blowing plate 13, and the other end of the hot air inlet pipe 7 is connected to the air outlet end of the blower 10. A heat exchange pipe is provided in the inner cavity of the constant temperature oil tank 11, one end of the heat exchange pipe extends to the outside of the constant temperature oil tank 11, and the other end of the heat exchange pipe is connected to the air inlet end of the blower 10. Through the arrangement of the constant temperature oil tank 11 and the blower 10, constant temperature hot air can be blown into the inner cavity of the blowing plate 13, and the hot air in the blowing plate 13 is blown onto the socks through the air holes, thereby drying and shaping the socks.
[0027] A steam exhaust pipe 4 and a hot air exhaust pipe 5 are provided on the outside of the inner cavity of the exhaust plate 18 . Excess steam in the sealing cover 3 is discharged through the steam exhaust pipe 4 , and excess hot air in the sealing cover 3 is discharged through the hot air exhaust pipe 5 .
[0028] One end of the steam exhaust pipe 4 , one end of the hot air exhaust pipe 5 , one end of the steam inlet pipe 12 and one end of the hot air inlet pipe 7 are all provided with electric ball valves.
[0029] The sock plate 20 is a hollow structure. The inner cavity of the sock plate 20 is connected to the inner cavity of the connecting block 22. The side wall of the sock plate 20 is evenly provided with air holes. The inner side of the blowing plate 13 is connected to the moving tube 16 through the hydraulic telescopic rod 214. The moving tube 16 is connected to the inner cavity of the blowing plate 13 through the connecting tube 15. The side of the moving tube 16 away from the hydraulic telescopic rod 214 is evenly fixed with an insert 17 adapted to the slot. When the top of the groove inner cavity contacts the top of the sock conveying structure 6, the insert 17 is connected to the slot. At the same height, the extension and retraction of the hydraulic telescopic rod 14 can change the position of the movable tube 16 fixedly connected thereto, and the movable tube 16 drives the insert tube 17 fixedly connected thereto to move. When the insert tube 17 is inserted into the slot, the hot air or steam in the blowing plate 13 can enter the inner cavity of the sock plate 20 through the inner cavity of the connecting tube 15, the movable tube 16 and the connecting block 22, and the gas in the inner cavity of the sock plate 20 is blown onto the socks through the air holes, so that the inside and outside of the socks can be heated or dried at the same time, thereby improving the sock shaping efficiency and quality.
[0030] The inner wall of the sealing cover 3, the outer surface of the mounting plate 19, and the outer surface and inner wall of the sock plate 20 are all provided with a thermal insulation coating. This further reduces the impact of the setting machine on the sock conveying structure 6 during operation. The thermal insulation coating can be a nano-insulation coating. The connecting pipe 15 can be a high-temperature resistant corrugated pipe.
[0031] From the above description, it can be seen that the setting machine is integrated with steam heating and hot air drying, which omits the socks transfer step and improves the socks setting efficiency.
[0032] The electrical components involved in this application are all existing technologies. Those skilled in the art are familiar with their connection methods. Through these people, all the electrical components in this application are connected to their corresponding power supplies through wires, and according to actual conditions, appropriate controllers are selected to meet control requirements. The specific connections and control sequences are described below. The electrical connections between the electrical components are completed in a sequential working order. The detailed connection methods are well known in the art. The following mainly introduces the working principles and processes, and no further explanation of electrical control is given.
[0033] In summary: when the multifunctional integrated sock setting machine is used, the socks are put on the sock plate 20 adapted thereto, and the sock conveying structure 6 drives the socks to move. When the socks move to the bottom of the sealing cover 3, the hydraulic telescopic rod 1 2 drives the sealing cover 3 to move downward until the pressure sensor 23 detects the pressure. At this time, the top of the groove inner cavity contacts the top of the sock conveying structure 6, and the socks move into the inner cavity of the sealing cover 3 through the through groove 21. The hydraulic telescopic rod 2 14 is extended, and the hydraulic telescopic rod 2 14 drives the cannula 17 to move through the moving pipe 16 connected thereto until the cannula 17 is inserted into the slot, and the steam generator 9 works. The steam generated when the steam generator 9 works enters the inner cavity of the blowing plate 13 along the steam inlet pipe 12, and the blowing plate 1 The steam in the air blower 13 enters the sealing cover 3 through the air holes, and the steam in the air blowing plate 13 enters the inner cavity of the sock plate 20 through the connecting pipe 15, the movable pipe 16, the inserting pipe 17, and the connecting block 22. The steam in the sock plate 20 is discharged through the air holes provided thereon, so that the socks can be heated by steam inside and outside at the same time. The excess steam in the sealing cover 3 is discharged through the steam discharge pipe 4. After the socks are heated, the steam generator 9 stops working, and the blower 10 and the constant temperature oil tank 11 start working. The operation of the blower 10 and the constant temperature oil tank 11 allows the socks to be dried by constant temperature hot air inside and outside at the same time, thereby accelerating the drying and shaping speed of the socks. After the socks are shaped, the hydraulic telescopic rod 2 drives the sealing cover 3 to move upward. After the socks are separated from the sealing cover 3, the sock conveying structure 6 drives the socks to continue moving.
[0034] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology and will not be described in detail here. The content not described in detail in this specification belongs to the existing technology known to professional and technical personnel in this field. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and modifications can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A multifunctional integrated sock shaping machine, comprising a base plate (1), a steam generator (9), a blower (10), a constant temperature oil tank (11) and a sock conveying structure (6), characterized in that: The top of the bottom plate (1) is connected to a sealing cover (3) through a hydraulic telescopic rod (2), the bottom of the sealing cover (3) is evenly provided with a through groove (21), a sock conveying structure (6) is provided below the sealing cover (3), the top of the sock conveying structure (6) is evenly provided with a mounting plate (19), the mounting plate (19) is adapted to the through groove (21), the top of the mounting plate (19) is fixedly connected with a connecting block (22), the connecting block (22) is a hollow structure, one side of the connecting block (22) is provided with a slot, the top of the connecting block (22) is connected with a sock plate (20) adapted to the socks, the sock plate (20) is a hollow structure, the inner cavity of the sock plate (20) is communicated with the inner cavity of the connecting block (22), and the side wall of the sock plate (20) is evenly provided with air holes; A blowing plate (13) is provided on one side of the inner cavity of the sealing cover (3), and the blowing plate (13) is connected to the steam generator (9) through a steam inlet pipe (12), and the blowing plate (13) is connected to the air outlet end of the blower (10) through a hot air inlet pipe (7), and the air inlet end of the blower (10) is connected to the constant temperature oil tank (11). The inner side of the blowing plate (13) is connected to a movable tube (16) through a hydraulic telescopic rod (14), and the movable tube (16) is connected to the inner cavity of the blowing plate (13) through a connecting pipe (15). The side of the movable tube (16) away from the hydraulic telescopic rod (14) is evenly fixedly connected with a plug (17) adapted to the slot. An exhaust plate (18) is provided on the other side of the inner cavity of the sealing cover (3), and a steam exhaust pipe (4) and a hot air exhaust pipe (5) are provided on the outer side of the exhaust plate (18).
2. The multifunctional integrated sock shaping machine according to claim 1, characterized in that: One end of the steam exhaust pipe (4), one end of the hot air exhaust pipe (5), one end of the steam inlet pipe (12) and one end of the hot air inlet pipe (7) are all provided with electric ball valves.
3. The multifunctional integrated sock shaping machine according to claim 1, characterized in that: A heat exchange tube is provided in the inner cavity of the constant temperature oil tank (11), one end of the heat exchange tube extends to the outside of the constant temperature oil tank (11), and the other end of the heat exchange tube is connected to the air inlet end of the blower (10).
4. The multifunctional integrated sock shaping machine according to claim 1, characterized in that: A groove adapted to the sock conveying structure (6) is provided in the middle of the bottom of the sealing cover (3), a through slot (21) is provided at the top of the inner cavity of the groove, and a pressure sensor (23) is provided at the bottom of the groove.
5. The multifunctional integrated sock shaping machine according to claim 1, characterized in that: The inner wall of the sealing cover (3), the outer surface of the mounting plate (19), and the outer surface and inner wall of the sock plate (20) are all provided with a heat-insulating coating.
6. The multifunctional integrated sock shaping machine according to claim 1, characterized in that: Both the blowing plate (13) and the exhaust plate (18) are hollow structures, and air holes are evenly arranged on the inner sides of the inner cavities of both the blowing plate (13) and the exhaust plate (18).