Assembly type integrated suspended ceiling

Through the connection design of the support keel and the plug-in keel, the weight of the embedded lamp is distributed, and the problem of unstable ceiling structure of the aluminum buckle plate is solved, achieving a stable ceiling system and a simplified installation process.

CN223269473UActive Publication Date: 2025-08-26GREENTOWN CONSTR TECH GRP CO LTD
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Patent Information

Application Number
CN202422563359.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-26
Estimated Expiration
2034-10-23

AI Technical Summary

Technical Problem

When installing embedded lamps on aluminum buckle plate ceilings, the weight and installation force of the lamps are likely to cause unstable structure of the aluminum buckle plates, which may cause the risk of deformation and fall off. The traditional boom reinforcement method is not suitable in the central position.

Method used

The supporting keel structure is adopted, including spanning the base plate and supporting plate, and is connected to the plug keel through double-sided tape and L-shaped card parts to disperse the weight and clamping force of the lamp to avoid direct effect on the aluminum buckle plate, and combine the hanging parts with the main keel to form a stable ceiling frame.

Benefits of technology

It improves the structural stability of the ceiling system, avoids loosening and deformation of the aluminum buckle plate, reduces the risk of lamp falling off, simplifies the installation process, and maintains the aesthetics of the ceiling and efficient operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembly type integrated suspended ceiling which can improve the installation firmness of an embedded lamp and comprises a supporting keel, an inserting keel, a hanging piece and a main keel. The supporting keel comprises a crossing bottom plate and a supporting plate. The edge of the upper side of the supporting plate is bent inwards to form a carrying table top used for bearing spring pieces on the two sides of the embedded lamp. The bottoms of the two ends of the crossing bottom plate are bonded to the upper surfaces of the two adjacent inserting keels through double-sided adhesive tape. Bending parts are arranged at the two ends of the crossing bottom plate to form L-shaped clamping pieces, and the L-shaped clamping pieces are clamped on the outer sides of the two adjacent inserting keels. The gravity and the clamping force of the embedded lamp are transmitted to the inserting keel through the supporting keel, compared with a traditional mode that an aluminum gusset plate is stressed, the structure is firmer and more reliable, looseness and deformation of the aluminum gusset plate are avoided, the falling risk is reduced, the structural design has the advantage of being simple in installation mode, a suspended ceiling does not need to be greatly improved, operation is convenient, and cost is low. The work efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of indoor suspended ceilings, in particular to an assembled integrated suspended ceiling. Background Art

[0002] Among the many types of integrated ceilings, aluminum gusset ceilings have become one of the preferred ceiling systems for commercial and residential spaces due to their advantages of being light, fireproof, moisture-proof, and easy to install and disassemble.

[0003] However, there are some problems with the installation of aluminum gusset ceilings, which are especially evident when installing embedded lamps (such as downlights, spotlights, etc.). Since embedded lamps are usually large in size and relatively heavy in weight, they often affect the structural stability of the aluminum gusset plates during installation. For example, the weight of the lamps may cause the surface of the aluminum gusset plates to deform and become uneven. In severe cases, there is a risk of the ceiling sinking or the lamps falling off. The current traditional reinforcement method is to use hangers for reinforcement, which is not applicable to embedded lamps because these lamps are usually located in the center of the ceiling system and are far away from the keel, making the method of increasing structural stability by adding hangers unfeasible. Summary of the Invention

[0004] To address the aforementioned technical problems, the present invention provides a brief summary of the disclosed embodiments. To provide a basic understanding of some aspects of the disclosed embodiments, the following is a brief summary. This summary is not intended to be a comprehensive review, identify key or important components, or delineate the scope of protection for these embodiments. Its sole purpose is to present some concepts in a simplified form, serving as a prelude to the detailed description that follows.

[0005] The utility model adopts the following technical solutions:

[0006] Provided is an assembled integrated ceiling, comprising: a supporting keel and a plug-in keel, wherein the supporting keel comprises: a cross-bottom plate and supporting plates arranged on both sides of the cross-bottom plate;

[0007] The upper edge of the support plate is bent inward to form a mounting surface for supporting the spring sheets on both sides of the embedded lamp;

[0008] The bottoms of both ends of the cross-base plate are bonded to the upper surfaces of the two adjacent plug-in keels by double-sided tape; bending parts are provided at both ends of the cross-base plate, and the bending parts bend downwardly of the cross-base plate and form L-shaped clips with the cross-base plate, and the L-shaped clips at both ends of the supporting keel are clamped on the outer sides of the two adjacent plug-in keels.

[0009] Furthermore, the assembled integrated ceiling further includes: aluminum gusset plates; the sides of the aluminum gusset plates are bent upward to form folded edge panels, and the middle portion of the folded edge panels is bent inward to form a limiting protrusion.

[0010] Furthermore, the plug-in keel includes: a top plate and two clamping plates symmetrically arranged on both sides of the top plate; the two clamping plates gradually approach each other from the top end to the bottom end to form a clamping opening for accommodating the limiting protrusion, and an inwardly curved arc piece is provided at the bottom end of the clamping plate.

[0011] Furthermore, the bottom ends of the two ends of the bottom plate are bonded to the upper surface of the top plate by double-sided tape; the two sides of the top plate are folded toward the bottom and extended downwardly to form the splint, and the L-shaped clip is clamped on the outer folded end of the top plate.

[0012] Furthermore, the assembled integrated ceiling also includes: a hanger and a main keel; the main keel is connected to the indoor roof through a hanger and a hanger, and the hanger is arranged on the main keel; a groove is provided at the bottom of the hanger, and a card slot is provided on the groove wall of the groove, and the folded ends on both sides of the top plate are embedded in the card slot.

[0013] Furthermore, the cross section of the main keel is U-shaped, and a hook is provided at the top of the hanger, and the hook is hung on the top of the main keel.

[0014] The beneficial effects brought about by the utility model are: the gravity and clamping force of the embedded lamps are transferred to the plug-in keels by supporting the keels. Compared with the traditional way of the aluminum gusset plates themselves bearing the force, the structure is more solid and reliable, avoiding the loosening and deformation of the aluminum gusset plates and reducing the risk of falling off. Moreover, the structural design of the present application has the advantage of simple installation, without the need for major modifications to the ceiling, easy operation, and improved work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 This is a structural diagram of an assembled integrated ceiling of the utility model;

[0017] Figure 2 yes Figure 1 A magnified view of part A;

[0018] Figure 3 This is a schematic diagram of the installation of the support keel of the utility model;

[0019] Figure 4 yes Figure 3 A magnified view of part B;

[0020] Figure 5 This is a schematic diagram of the installation of the support keel and embedded lamps of the utility model;

[0021] Figure 6 yes Figure 5 Magnified view of part C;

[0022] Figure 7 yes Figure 5 Enlarged view of part D. DETAILED DESCRIPTION

[0023] The following describes the embodiments of the present invention in detail with reference to the accompanying drawings. It should be understood that the embodiments described are only a portion of the embodiments of the present invention, and not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without inventive effort are within the scope of protection of the present invention.

[0024] like Figure 1-7 As shown, in some illustrative embodiments, an assembled integrated ceiling is provided to improve the installation firmness of the embedded lamps 8, including: a supporting keel 1, a plug-in keel 2, a hanger 3, a main keel 4, a hanging rod 5, a hanging piece 6, and an aluminum gusset plate 7.

[0025] The main keel 4, the primary load-bearing component of the ceiling system, is connected to the interior roof via a hanger 5 and a hanger 6. Specifically, the top of the hanger 5 is fixed to the roof via expansion bolts. The hanger 6 is a ring-shaped structure that serves as a connecting medium between the main keel 4 and the hanger 5. The hanger 6 is mounted on the main keel 4 and connected to the hanger 5 via appropriate fastening methods, such as bolts. The combination of the hanger 5 and the hanger 6 ensures that the main keel 4 is stably suspended below the roof, forming a stable basic suspension structure.

[0026] The hanger 3 is set on the main keel 4, with its upper end mounted on the main keel 4 and the lower end used to connect to the plug-in keel 2. The hanger 3 acts as a connecting intermediary, allowing the plug-in keel 2 to be arranged perpendicular to the main keel 4, ultimately forming a grid-like frame structure, providing a stable support platform for the ceiling. In order to further improve the stability of the ceiling when installing embedded lamps 8, especially when the lamps are heavy, the present application sets support keels 1 on both sides of the embedded lamps 8. The support keels 1 are arranged in a direction perpendicular to the plug-in keels 2 and are jointly supported by two adjacent plug-in keels 2. The support keels 1 not only strengthen the structural strength of the area, but also effectively disperse the weight load of the lamps.

[0027] Spring blades 801 are installed on both sides of the recessed luminaire 8. During installation, these blades 801 engage the support keel 1, transferring the weight of the recessed luminaire 8 and the clamping force generated during installation through the support keel 1 to the plug-in keel 2. This structural design effectively distributes the luminaire's weight across the ceiling's grid-like frame structure, preventing excessive pressure on any single component. This improves the overall structural load and enhances the overall stability of the ceiling system.

[0028] The main keel 4 has a U-shaped cross-section. This U-shaped design not only provides excellent support but also optimizes material usage and reduces weight. A hook 301 is provided at the top of the pendant 3, which is mounted on the top of the main keel 4. The design of the hook 301 makes the pendant 3 quick and convenient to install. Simply hooking the hook 301 into the main keel 4 achieves initial fixation, and also facilitates subsequent adjustment or removal.

[0029] A groove 302 with a downward opening is provided at the bottom of the hanger 3 for accommodating and fixing the plug-in keel 2, ensuring that the plug-in keel 2 can be accurately positioned and kept perpendicular to the main keel 4. A card slot 303 is provided on the groove wall of the groove 302. The card slot 303 is designed to match the folded end 2011 of the plug-in keel 2, and the plug-in keel 2 is fixed to the hanger 3 by snapping.

[0030] The plug-in keel 2 comprises a top plate 201 and two clamping plates 202 symmetrically arranged on either side of the top plate 201. The edges of the top plate 201 fold toward the bottom to form folded ends 2011. These folded ends 2011 not only increase the rigidity of the plug-in keel 2 but also provide a secure connection between the plug-in keel 2 and the hanger 3. During installation, the folded ends 2011 fit into the slots 303 of the hanger 3, enabling a quick connection between the plug-in keel 2 and the hanger 3. This design not only simplifies installation but also ensures a stable connection.

[0031] After the two side edges of the top plate 201 are folded and merged toward their own bottom, they extend downwardly to form a splint 202, that is, the splint 202 and the top plate 201 are an integrally formed structure, so they have a certain resilience, that is, when the bottom ends of the two splints 202 are stretched apart, they tend to return to their original position, and thus can clamp the folding structure of the aluminum buckle plate 7.

[0032] The following describes the hemming structure of the aluminum gusset plate 7: The side edges of the aluminum gusset plate 7 are bent upward to form a hemming plate 701, and the middle portion of the hemming plate 701 is bent inward to form a limiting protrusion 702. The main function of the limiting protrusion 702 is to cooperate with the clamping opening 203 of the plug-in keel 2 during installation, thereby ensuring that the aluminum gusset plate 7 can be firmly installed on the ceiling frame.

[0033] The two clamps 202 gradually approach each other from the top to the bottom to form a clamping opening 203 for use with the aluminum gusset plate 7. The function of the clamping opening 203 is to accommodate the limiting protrusion 702. When the folding structure of the aluminum gusset plate 7 is inserted into the clamping opening 203 of the plug-in keel, the limiting protrusion 702 will be restricted by the structure at the bottom of the clamping opening 203, thereby realizing a stable connection between the aluminum gusset plate 7 and the plug-in keel 2.

[0034] An inwardly curved arc piece 204 is provided at the bottom end of the clamping plate 202. The arc pieces 204 at the bottom ends of the two clamping plates 202 are symmetrical and fit together. When the hem structure of the aluminum gusset plate 7 is gradually inserted, the two arc pieces 204 gradually move away from each other until the limiting protrusion 702 completely enters the clamping opening 203. At this time, the arc piece 204 returns to its original position and closes. The limiting protrusion 702 is restricted by the arc piece 204 at the bottom of the clamping opening 203 and cannot escape.

[0035] The support keel 1 comprises a spanning base plate 101 and support panels 102 disposed on either side of the spanning base plate 101. The width and thickness of the spanning base plate 101 can be adjusted as needed to accommodate various ceiling design requirements. The upper edge of the support panel 102 curves inward to form a mounting surface 103 for supporting the spring plates 801 on either side of the embedded luminaire. Mounting surface 103 provides a reliable contact surface between the support keel 1 and the embedded luminaire 8, ensuring that the spring plates 801 on either side of the luminaire are securely placed on it. This, in turn, ensures that the weight of the luminaire is transferred to other structural components of the ceiling via the support keel 1, rather than directly acting on the ceiling panels.

[0036] The bottom ends of the bottom plate 101 are bonded to the upper surfaces of two adjacent plug-in keels 2, specifically the upper surface of the top plate 201, through double-sided tape 9. The double-sided tape 9 is designed because it can provide sufficient adhesion to ensure connection stability, avoid installation complexity and damage to the ceiling structure caused by traditional fixing methods such as nails and screws, and simplify the installation steps.

[0037] In addition to being secured with double-sided tape 9, the ends of the cross-base plate 101 are also designed with bent portions. The bent portions bend downwardly from the cross-base plate 101 and form L-shaped clips 104 with the cross-base plate 101. The L-shaped clips 104 at both ends of the support keel 1 are clipped onto the outsides of two adjacent plug-in keels 2, specifically the folded ends 2011 on the outside of the top plate 201, to provide a positioning effect. Through the combination of the L-shaped clips 104 and the folded ends 2011 of the plug-in keels, the support keel 1 can be securely mounted on the plug-in keels 2, maintaining stability even when bearing the weight of the embedded lamp. This dual fixing method, namely the bonding of the double-sided tape and the clipping of the L-shaped clips, not only ensures the stable installation of the support keel 1, but also provides flexible installation options, enabling optimal fixing effects in different situations.

[0038] This application effectively solves the problems that may arise when installing recessed lamps 8 in aluminum gusset ceiling systems by introducing a support keel 1. Traditionally, the weight of the recessed lamps 8 and the clamping force generated during installation are usually borne by the aluminum gusset itself. This approach not only may result in uneven surfaces on the aluminum gusset, but may also cause the connection between the aluminum gusset and the keel to become loose, thereby increasing the risk of the lamp falling off.

[0039] In contrast, the present application distributes the weight and clamping force of the embedded lamp 8 by providing a supporting keel 1, transferring it to the plug-in keel 2 instead of directly acting on the aluminum gusset plate 7. This improved design makes the structure of the ceiling system more solid and reliable, avoids the loosening and deformation of the aluminum gusset plate due to the load, and significantly reduces the risk of the lamp falling off.

[0040] The support keel 1 is installed without the need for a hanger reinforcement solution or nailing. Instead, it is securely connected to the ceiling frame using double-sided tape 9 and L-shaped clips 104. This not only simplifies the installation process and improves work efficiency, but also ensures the overall aesthetics of the ceiling system. Furthermore, due to its ease of operation and the fact that the installation process does not require complex tools or additional fixing measures, it has high promotion value in practical applications.

[0041] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.

Claims

1. An assembled integrated ceiling, characterized in that: include: Support keels and plug-in keels, the support keels include: a cross-bottom plate and support plates arranged on both sides of the cross-bottom plate; The upper edge of the support plate is bent inward to form a mounting surface for supporting the spring sheets on both sides of the embedded lamp; The bottoms of both ends of the cross-base plate are bonded to the upper surfaces of the two adjacent plug-in keels by double-sided tape; bending parts are provided at both ends of the cross-base plate, and the bending parts bend downwardly of the cross-base plate and form L-shaped clips with the cross-base plate, and the L-shaped clips at both ends of the supporting keel are clamped on the outer sides of the two adjacent plug-in keels.

2. The assembled integrated ceiling according to claim 1, characterized in that: Also includes: Aluminum gusset plate; the side edges of the aluminum gusset plate are bent upward to form a folded edge plate, and the middle portion of the folded edge plate is bent inward to form a limiting protrusion.

3. The assembled integrated ceiling according to claim 2, characterized in that: The plug-in keel includes: a top plate and two clamping plates symmetrically arranged on both sides of the top plate; the two clamping plates gradually approach each other from the top end to the bottom end to form a clamping opening for accommodating the limiting protrusion, and an inwardly curved arc piece is provided at the bottom end of the clamping plate.

4. The assembled integrated ceiling according to claim 3, characterized in that: The bottom ends of the two ends of the bottom plate are bonded to the upper surface of the top plate by double-sided tape; the two sides of the top plate are folded toward the bottom and extended downwardly to form the splint, and the L-shaped clip is clamped on the outer folded end of the top plate.

5. The assembled integrated ceiling according to claim 4, characterized in that: Also includes: A hanger and a main keel; the main keel is connected to the indoor roof through a hanger and a hanger, and the hanger is arranged on the main keel; a groove is provided at the bottom of the hanger, and a card slot is provided on the groove wall of the groove, and the folded ends on both sides of the top plate are embedded in the card slot.

6. The assembled integrated ceiling according to claim 5, characterized in that: The cross section of the main keel is U-shaped, and a hook is provided on the top of the hanger, and the hook is hung on the top of the main keel.