Embossing and spraying device for aluminum gusset plate

By designing an automatic drying system for the embossing and spraying device, the quality and aesthetic issues caused by manually removing aluminum ceiling panels before the coating is dry were resolved, achieving automatic drying and efficient production of the coating.

CN224057745UActive Publication Date: 2026-03-31CHUANGYAO (TIANJIN) BUILDING DECORATION MATERIALS CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-17
Publication Date
2026-03-31

AI Technical Summary

Technical Problem

The existing aluminum ceiling panel embossing and spraying equipment can cause paint to peel off if it is manually removed before it is dry, which affects production quality and aesthetics, and is also detrimental to subsequent sales.

Method used

An aluminum panel embossing and spraying device was designed, which includes embossing, spraying and auxiliary drying components. The device uses a hydraulic cylinder and a motor-driven chain transmission system to achieve automatic drying of the coating before removal, thus avoiding coating peeling.

Benefits of technology

This improved the production quality and aesthetics of aluminum ceiling panels, ensured easy removal of the coating after it dried, and enhanced production efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum gusset plate embossing and spraying device, which relates to the technical field of aluminum gusset plate production and comprises a base, a first hydraulic cylinder is mounted on the base, an L-shaped supporting plate is fixedly mounted at the output end of the first hydraulic cylinder, two guide rails are fixed on the base, a reserved groove is formed in the L-shaped supporting plate, and the guide rails are in sliding fit with the inner wall of the reserved groove. After the aluminum gusset plate supported on the L-shaped supporting plate is pushed by the first hydraulic cylinder to be sequentially treated by the embossing assembly and the spraying assembly, the two chain wheels on the transmission rod below can be driven by the driving motor to rotate, so that the two chain wheels pull the two transmission chains to perform transmission; the aluminum gusset plate which is embossed and sprayed on the L-shaped supporting plate is taken away from the L-shaped supporting plate through the fork plate installed between the two transmission chains, the aluminum gusset plate enters the auxiliary drying assembly to be dried and then is manually taken down by a worker along with driving of the driving motor, stripping of coating on the aluminum gusset plate can be avoided, and the production quality of the aluminum gusset plate is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to aluminium buckle plate production technical field, especially relate to a aluminium buckle plate embossing spraying device. BACKGROUND

[0002] Aluminium buckle plate is with aluminium alloy sheet material as base, through cutting, cutting angle, mould pressing forming and gets aluminium alloy product, aluminium buckle plate surface uses various different coating and processes and gets various aluminium buckle plate product. Aluminium buckle plate is divided into two kinds mainly, one is home installation integrated aluminium buckle plate, another kind of engineering aluminium buckle plate. With development, home installation integrated aluminium buckle plate has been five flowers eight doors, various different processing technology is used in it, home installation integrated aluminium buckle plate with board face flower style variety, service life is long and obtains market extensive recognition.

[0003] The existing aluminium buckle plate embossing spraying device is manually taken down and transferred before the coating on the aluminium buckle plate is dried in the process of producing the aluminium buckle plate, so that the coating is easily separated from the aluminium buckle plate and adhered to the hands of the workers, which not only affects the production quality of the aluminium buckle plate, but also affects the appearance of the aluminium buckle plate, and is not conducive to the subsequent sales of the aluminium buckle plate. UTILITY MODEL CONTENT

[0004] The purpose of the present application is to provide an aluminium buckle plate embossing spraying device to solve the problem that the existing aluminium buckle plate embossing spraying device is manually taken down and transferred before the coating on the aluminium buckle plate is dried in the process of producing the aluminium buckle plate in order to improve the processing efficiency, so that the coating is easily separated from the aluminium buckle plate and adhered to the hands of the workers, which not only affects the production quality of the aluminium buckle plate, but also affects the appearance of the aluminium buckle plate, and is not conducive to the subsequent sales of the aluminium buckle plate.

[0005] To achieve the above purpose, the present application provides the following technical scheme: an aluminium buckle plate embossing spraying device, comprising a machine base, a first hydraulic cylinder is installed on the machine base, an L-shaped supporting plate is fixedly installed at the output end of the first hydraulic cylinder, two guide rails are fixedly installed on the machine base, a reserved groove is formed in the L-shaped supporting plate, the guide rails and the inner walls of the reserved groove are in sliding fit, supporting frames are fixedly installed on the front and rear sides of the machine base, two transmission rods are rotatably connected between the two supporting frames through bearings, the two transmission rods are arranged in an upper-lower manner, chain wheels are fixedly sleeved on the outer portions of the transmission rods, a driving motor is installed on the front supporting frame, the lower transmission rod is driven by the driving motor, transmission chains are installed on the two chain wheels located in the same vertical plane, a plurality of fork plates are installed between the two transmission chains, an embossing assembly, a spraying assembly and an auxiliary drying assembly are installed on the machine base, the embossing assembly is used for embossing work of the aluminium buckle plate, the spraying assembly is used for spraying coating on the aluminium buckle plate, and the auxiliary drying assembly is used for auxiliary drying of the coating on the aluminium buckle plate.

[0006] Further, the auxiliary drying assembly comprises a fixed plate, the fixed plate is fixedly installed on the top of the base, and the top of the fixed plate is fixedly provided with a U-shaped plate, a plurality of electric heating rods are installed between the front and rear inner walls of the U-shaped plate.

[0007] Further, the plurality of electric heating rods are linearly arranged from top to bottom, and the U-shaped plate is sleeved outside the fork plate.

[0008] Further, the embossing assembly comprises a second hydraulic cylinder, the second hydraulic cylinder is installed on the base, and the output end of the second hydraulic cylinder is fixedly installed with a U-shaped seat, and the U-shaped seat is rotatably connected with an embossing roller through bearings between the front and rear inner walls of the U-shaped seat.

[0009] Further, the spraying assembly comprises a storage tank and a pump machine, the storage tank and the pump machine are installed on the top of the base, the liquid outlet of the pump machine is fixedly communicated with a feeding pipe, the bottom end of the feeding pipe is fixedly communicated with a spraying pipe, a plurality of spray heads are installed on the spraying pipe, and the liquid inlet of the pump machine and the storage tank are fixedly communicated with a feeding pipe.

[0010] Further, the top of the storage tank is fixedly communicated with a feeding pipe, and the feeding pipe is provided with a valve.

[0011] In summary, the technical effects and advantages of the present application are as follows:

[0012] 1. In the present application, the aluminum buckle plate held on the L-shaped supporting plate is sequentially processed by the embossing assembly and the spraying assembly, and then the two chain wheels on the lower transmission rod are rotated by the driving motor, so that the two chain wheels drive the two transmission chains, the aluminum buckle plate on the L-shaped supporting plate is taken away from the L-shaped supporting plate by the fork plate installed between the two transmission chains, and the aluminum buckle plate is manually taken down after drying treatment in the auxiliary drying assembly, so that the peeling of the coating on the aluminum buckle plate is avoided, and the production quality of the aluminum buckle plate is improved.

[0013] 2. In the present application, the second hydraulic cylinder is used to push the embossing roller to move longitudinally, the distance between the embossing roller and the L-shaped supporting plate is adjusted to adapt to the embossing requirement of the aluminum buckle plate, and the aluminum buckle plate entering the U-shaped plate and being forked by the fork plate is subjected to auxiliary drying treatment by the plurality of electric heating rods, so that the coating on the aluminum buckle plate can be quickly dried, and the aluminum buckle plate is conveniently taken down by the subsequent worker. BRIEF DESCRIPTION OF DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the drawings required to be used in the embodiments or the prior description will be briefly introduced.

[0015] Figure 1 It is a three-dimensional structure schematic view of the aluminum buckle plate embossing and spraying device in the embodiments of the present application.

[0016] Figure 2 It is a structure front view of an aluminum buckle plate embossing and spraying device in an embodiment of the present application.

[0017] Figure 3 It is a position relationship diagram of a base, a first hydraulic cylinder, a guide rail and an L-shaped supporting plate in an embodiment of the present application.

[0018] Figure 4 It is a connection relationship diagram of a transmission rod, a chain wheel, a transmission chain and a fork plate in an embodiment of the present application.

[0019] Figure 5 It is a position relationship diagram of a base, an embossing assembly, a spraying assembly and an auxiliary drying assembly in an embodiment of the present application.

[0020] In the figure: 1, base; 2, first hydraulic cylinder; 3, guide rail; 4, L-shaped supporting plate; 5, supporting frame; 6, transmission rod; 7, chain wheel; 8, driving motor; 9, transmission chain; 10, fork plate; 11, fixed plate; 12, U-shaped plate; 13, electric heating rod; 14, second hydraulic cylinder; 15, U-shaped seat; 16, embossing roller; 17, storage box; 18, pump; 19, feeding pipe; 20, spraying pipe; 21, conveying pipe; 22, feeding pipe. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application.

[0022] Embodiment: refer to Figures 1-5The illustrated aluminum buckle plate embossing spraying device comprises a base 1, a first hydraulic cylinder 2 is installed on the base 1, an L-shaped supporting plate 4 is fixedly installed at the output end of the first hydraulic cylinder 2, two guide rails 3 are fixed on the base 1, a reserved groove is formed on the L-shaped supporting plate 4, the guide rails 3 are in sliding fit with the inner walls of the reserved groove, the reserved groove on the L-shaped supporting plate 4 corresponds to the guide rails 3, so that when the L-shaped supporting plate 4 lifts the aluminum buckle plate for embossing treatment, the guide rails 3 can effectively support the aluminum buckle plate after filling the reserved groove, so that the aluminum buckle plate can be better completed by the embossing assembly, the front and rear sides of the base 1 are fixedly provided with supporting frames 5, two transmission rods 6 are rotatably connected between the two supporting frames 5 through bearings, the two transmission rods 6 are arranged in an up-down manner, and two chain wheels 7 are fixedly sleeved on the outer portions of the transmission rods 6, a driving motor 8 is installed on the front supporting frame 5, the lower transmission rod 6 is driven by the driving motor 8, two chain wheels 7 located on the same vertical plane are installed on the transmission chains 9, a plurality of fork plates 10 are installed between the two transmission chains 9, an embossing assembly, a spraying assembly and an auxiliary drying assembly are installed on the base 1, the embossing assembly is used for embossing work of the aluminum buckle plate, the spraying assembly is used for spraying of paint on the aluminum buckle plate, and the auxiliary drying assembly is used for auxiliary drying of the paint on the aluminum buckle plate.

[0023] After the aluminum buckle plate lifted by the L-shaped supporting plate 4 is sequentially treated by the embossing assembly and the spraying assembly by means of the first hydraulic cylinder 2, the two chain wheels 7 on the lower transmission rod 6 are rotated by the driving of the driving motor 8, so that the two chain wheels 7 drive the two transmission chains 9, the aluminum buckle plate after embossing and spraying on the L-shaped supporting plate 4 is taken away from the L-shaped supporting plate 4 by the fork plates 10 installed between the two transmission chains 9, and after the aluminum buckle plate enters the auxiliary drying assembly and is completed drying treatment under the driving of the driving motor 8, the aluminum buckle plate is manually taken down by workers, so that the peeling of the paint on the aluminum buckle plate can be avoided.

[0024] The auxiliary drying assembly comprises a fixed plate 11, the fixed plate 11 is fixedly installed on the top of the base 1, a U-shaped plate 12 is fixed on the top of the fixed plate 11, a plurality of electric heating rods 13 are installed between the front and rear inner walls of the U-shaped plate 12, the plurality of electric heating rods 13 are arranged in a linear manner from top to bottom, the U-shaped plate 12 is sleeved on the outer portion of the fork plate 10, the aluminum buckle plate entering the inside of the U-shaped plate 12 and being forked by the fork plate 10 is subjected to auxiliary drying treatment by means of the plurality of electric heating rods 13, so that the paint on the aluminum buckle plate can be quickly dried, and workers can conveniently take it down subsequently.

[0025] The embossing assembly comprises a second hydraulic cylinder 14, the second hydraulic cylinder 14 is installed on the base 1, a U-shaped seat 15 is fixedly installed at the output end of the second hydraulic cylinder 14, and an embossing roller 16 is rotatably connected between the front and rear inner walls of the U-shaped seat 15 through a bearing, the embossing roller 16 is moved in the longitudinal direction by means of the second hydraulic cylinder 14, the distance between the embossing roller 16 and the L-shaped supporting plate 4 is adjusted to adapt to the embossing requirement of the aluminum buckle plate.

[0026] The spraying assembly comprises a storage tank 17 and a pump machine 18, both of which are installed on the top of the base 1, the liquid outlet of the pump machine 18 is fixedly communicated with a feeding pipe 19, the bottom end of the feeding pipe 19 is fixedly communicated with a spraying pipe 20, a plurality of nozzles are installed on the spraying pipe 20, the liquid inlet of the pump machine 18 is fixedly communicated with a feeding pipe 21 between the storage tank 17, the top of the storage tank 17 is fixedly communicated with a feeding pipe 22, a valve is installed on the feeding pipe 22, the inside of the storage tank 17 can be supplemented with paint along the feeding pipe 22 by opening the valve, the paint in the storage tank 17 is sent to the spraying pipe 20 by the pump machine 18, so that the paint is sprayed out along the nozzles on the spraying pipe 20, and the embossed aluminum buckle plate is subjected to the spraying operation of the paint.

[0027] The working principle of the utility model is as follows:

[0028] In use, the aluminum buckle plate to be processed is placed on the L-shaped supporting plate 4 and closely abuts against the left side of the L-shaped supporting plate 4, the second hydraulic cylinder 14 is started to push the embossing roller 16 to move downwards, so that the embossing roller 16 is adjusted to a proper height according to the thickness of the aluminum buckle plate to be processed, the first hydraulic cylinder 2 is started to push the L-shaped supporting plate 4 and the aluminum buckle plate thereon to move rightwards, the embossing treatment is completed when the aluminum buckle plate passes below the embossing roller 16, when the aluminum buckle plate after embossing passes below the spraying pipe 20, the pump machine 18 is started to send the paint in the storage tank 17 to the spraying pipe 20, so that the paint is sprayed out along the nozzles on the spraying pipe 20, with the continuous movement of the aluminum buckle plate, the paint sprayed out by the nozzles can cover the whole aluminum buckle plate, and the operation of the pump machine 18 is stopped when the spraying operation of the aluminum buckle plate is completed.

[0029] The first hydraulic cylinder 2 continues to push the L-shaped supporting plate 4 and the aluminum buckle plate thereon to move rightwards, so that the L-shaped supporting plate 4 leaves the two guide rails 3, the driving motor 8 is started to drive the two sprockets 7 on the lower transmission rod 6 to rotate intermittently, the two sprockets 7 drive the two transmission chains 9, so that the fork plate 10 between the two transmission chains 9 is driven, the aluminum buckle plate is forked by the fork plate 10, with the driving of the driving motor 8, the aluminum buckle plate forked by the fork plate 10 enters the inside of the U-shaped plate 12, then the first hydraulic cylinder 2 drives the L-shaped supporting plate 4 to move leftwards to the starting position to perform the embossing and spraying processing of the next aluminum buckle plate, the electric heating rod 13 in the U-shaped plate 12 can help the aluminum buckle plate forked by the fork plate 10 to dry, with the intermittent operation of the driving motor 8, the finally dried aluminum buckle plate can leave the U-shaped plate 12 and be taken down by workers.

[0030] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and is not intended to limit the present application, although the foregoing embodiments of the present application has been described in detail, for the skilled in the art, it still can be modified, or for part of the technical features of the equivalent replacement, the spirit and principles of the present application, made any modification, equivalent replacement, improvement, etc., should be included within the scope of the present application.

Claims

1. An embossed spray device for aluminum dunnage, comprising a frame (1), characterized in that: The first hydraulic cylinder (2) is installed on the base (1), the output end of the first hydraulic cylinder (2) is fixedly installed with an L-shaped supporting plate (4), two guide rails (3) are fixed on the base (1), a reserved groove is formed in the L-shaped supporting plate (4), the guide rails (3) are in sliding fit with the inner walls of the reserved groove, supporting frames (5) are fixed on the front and rear sides of the base (1), two transmission rods (6) are rotatably connected between the two supporting frames (5) through bearings, the two transmission rods (6) are arranged in an up-down mode, two chain wheels (7) are fixedly sleeved on the outer portions of the transmission rods (6), a driving motor (8) is installed on the front supporting frame (5), the lower transmission rod (6) is driven by the driving motor (8), transmission chains (9) are installed on the two chain wheels (7) located on the same vertical plane, a plurality of fork plates (10) are installed between the two transmission chains (9), an embossing assembly, a spraying assembly and an auxiliary drying assembly are installed on the base (1), the embossing assembly is used for the embossing work of the aluminum buckle plate, the spraying assembly is used for the spraying of the paint on the aluminum buckle plate, and the auxiliary drying assembly is used for the auxiliary drying of the paint on the aluminum buckle plate.

2. The embossing and spray painting apparatus for an aluminum panel according to claim 1, wherein: The auxiliary drying assembly comprises a fixed plate (11), the fixed plate (11) is fixedly installed on the top of the base (1), and a U-shaped plate (12) is fixed to the top of the fixed plate (11), a plurality of electric heating rods (13) are installed between the front and rear inner walls of the U-shaped plate (12).

3. The embossed spray device of claim 2, wherein: The plurality of electric heating rods (13) are linearly arranged from top to bottom, and the U-shaped plate (12) is sleeved on the outer portion of the fork plate (10).

4. The embossed spray painting device for aluminum panel according to claim 1, characterized in that: The embossing assembly comprises a second hydraulic cylinder (14), the second hydraulic cylinder (14) is installed on the base (1), and a U-shaped seat (15) is fixedly installed on the output end of the second hydraulic cylinder (14), and a embossing roller (16) is rotatably connected between the front and rear inner walls of the U-shaped seat (15).

5. The embossed spray device of claim 1, wherein: The spraying assembly comprises a storage tank (17) and a pump (18), the storage tank (17) and the pump (18) are both installed on the top of the base (1), the outlet of the pump (18) is fixedly communicated with a feeding pipe (19), the bottom end of the feeding pipe (19) is fixedly communicated with a spraying pipe (20), a plurality of nozzles are installed on the spraying pipe (20), and a feeding pipe (21) is fixedly communicated between the inlet of the pump (18) and the storage tank (17).

6. An embossed spray device for aluminum lap panels as defined in claim 5, wherein: The top of the storage tank (17) is fixedly communicated with a feeding pipe (22), and a valve is installed on the feeding pipe (22).