Four-roll plate bending machine with adjustable roll spacing

Abstract

This utility model relates to the field of plate rolling equipment technology, and discloses a four-roll plate rolling machine with adjustable roller spacing. It includes a machine base, a drive seat fixedly connected to the left side of the top of the machine base, and a bearing seat fixedly connected to the right side of the top of the machine base. A main roller is rotatably mounted between the drive seat and the bearing seat. A mounting seat is provided below the main roller, and a secondary roller is rotatably mounted inside the mounting seat. A first roller is located at the front end of the secondary roller, and a second roller is located at the rear end. This four-roll plate rolling machine with adjustable roller spacing allows the secondary roller to be moved by a second hydraulic cylinder to adjust the spacing to match the thickness of the plate. A first position sensor can accurately monitor the spacing of the secondary roller. The first hydraulic cylinder can push the support seat to adjust the first and second rollers. The second position sensor can accurately detect the positions of the first and second rollers, solving the problem of inconvenient and inaccurate spacing adjustment.

Description

Technical Field

[0001] This utility model relates to the field of plate rolling equipment technology, specifically a four-roll plate rolling machine with adjustable roller spacing. Background Technology

[0002] A plate rolling machine is a device that uses working rollers to bend and shape sheet metal. It can form parts of different shapes such as cylindrical and conical parts, and is a very important processing equipment. Currently, common plate rolling machines are divided into three-roller and four-roller types.

[0003] Four-roll plate rolling machines can usually adjust the roller spacing according to the plate rolling requirements. However, the adjustment has the problem of poor precision. The rollers at the bottom of the plate rolling machine are not easy to adjust the spacing flexibly according to the thickness of the plate. After adjustment, it is not easy to accurately detect the spacing size, thus affecting the accuracy and flexibility of plate rolling.

[0004] There is an urgent need for a four-roll plate bending machine with adjustable roller spacing to solve the technical defects mentioned above. Utility Model Content

[0005] The purpose of this invention is to provide a four-roll plate bending machine with adjustable roller spacing to solve the problem of inconvenient and inaccurate spacing adjustment mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a four-roll plate bending machine with adjustable roller spacing, comprising a machine base, a drive seat fixedly connected to the left side of the top of the machine base, a bearing seat fixedly connected to the right side of the top of the machine base, a main roller shaft rotatably mounted between the drive seat and the bearing seat, an mounting seat provided below the main roller shaft, an auxiliary roller shaft rotatably mounted inside the mounting seat, a first roller shaft provided at the front end of the auxiliary roller shaft, a second roller shaft provided at the rear end of the auxiliary roller shaft, second hydraulic cylinders fixedly mounted on both sides of the bottom of the machine base, the output end of the second hydraulic cylinders being fixedly connected to the bottom of the mounting seat, a main controller mounted at the front end of the drive seat, first hydraulic cylinders movably hinged to both sides of the top of the machine base, a support frame fixedly connected to the top of the machine base, support seats movably hinged to both the front and rear ends of the support frame, connecting seats fixedly connected to the support seats, connecting shafts fixedly connected to both sides of the first roller shaft and the second roller shaft, and a first position sensor and a second position sensor fixedly mounted on the support frame.

[0007] As a further technical solution of this utility model, the first position sensor and the second position sensor are electrically connected to the main controller.

[0008] As a further technical solution of this utility model, both the first hydraulic cylinder and the second hydraulic cylinder are electrically connected to the main controller, and a motor is installed inside the drive seat and the motor is connected to the main roller shaft and the auxiliary roller shaft.

[0009] As a further technical solution of this utility model, the inner side of the support frame is fixedly connected to a limiting slide, and the front and rear ends of the mounting base are fixedly connected to limiting sliders, with the limiting sliders being slidably connected to the outside of the limiting slide.

[0010] As a further technical solution of this utility model, both the connecting shaft and the connecting seat are provided with mounting holes, and the connecting seat is provided with mounting bolts.

[0011] As a further technical solution of this utility model, the connecting shaft is embedded inside the connecting seat, and the mounting bolt passes through the connecting seat and is embedded inside the mounting hole.

[0012] Compared with the prior art, the beneficial effects of this utility model are: the four-roll plate bending machine with adjustable roller spacing not only realizes the function of easy and precise adjustment of the spacing and easy limit function, but also realizes the function of easy disassembly and replacement.

[0013] (1) By setting up a first hydraulic cylinder, a first roller, a support base, a second roller, a second hydraulic cylinder, a first position sensor and a second position sensor, during the plate rolling process, the second hydraulic cylinder can push the auxiliary roller to move upward to adjust the distance between it and the main roller to match the thickness of the plate. The first position sensor can accurately monitor the distance between the auxiliary roller. When rolling the plate, the first hydraulic cylinder can push the support base to adjust the first roller and the second roller, so that the first roller and the second roller can flexibly adjust the distance between them and the main roller to achieve flexible plate rolling. The second position sensor can accurately detect the position of the first roller and the second roller. This structure realizes the function of facilitating precise adjustment of the distance.

[0014] (2) By setting up a secondary roller shaft, a mounting base, a second hydraulic cylinder, a limit slider and a limit slide, when the height spacing of the secondary roller shaft is adjusted, the second hydraulic cylinder can push the secondary roller shaft up and down to move. When the secondary roller shaft moves, the limit slider on the mounting base can slide outside the limit slide. The limit slider can improve the stability of the movement of the secondary roller shaft. This structure realizes the function of easy limit adjustment.

[0015] (3) By providing a first roller shaft and a second roller shaft, a support seat, mounting bolts, a connecting shaft, mounting holes and a connecting seat, the first roller shaft and the second roller shaft can be disassembled from the equipment. When disassembling, first unscrew the mounting bolts on the connecting seat and remove them. Then, the connecting shafts on the first roller shaft and the second roller shaft can be pulled out from the inside of the connecting seat to achieve disassembly. This structure realizes the function of easy disassembly and replacement. Attached Figure Description

[0016] Figure 1 This is a front view structural diagram of the present utility model;

[0017] Figure 2This is a side sectional view of the present invention.

[0018] Figure 3 For the present utility model Figure 2 Enlarged structural diagram at point A in the middle;

[0019] Figure 4 This is a front view cross-sectional structural diagram of the first roller shaft of this utility model.

[0020] In the diagram: 1. Machine base; 2. Drive base; 3. Main controller; 4. Main roller; 5. Auxiliary roller; 6. First roller; 7. Bearing housing; 8. First hydraulic cylinder; 9. Support base; 10. Mounting base; 11. Second roller; 12. First position sensor; 13. Support frame; 14. Second hydraulic cylinder; 15. Limit slider; 16. Limit slide rail; 17. Second position sensor; 18. Mounting bolt; 19. Connecting shaft; 20. Mounting hole; 21. Connecting base. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-4 This utility model provides an embodiment of a four-roll plate bending machine with adjustable roller spacing, comprising a base 1, a drive seat 2 fixedly connected to the left side of the top of the base 1, a bearing seat 7 fixedly connected to the right side of the top of the base 1, a main roller 4 rotatably mounted between the drive seat 2 and the bearing seat 7, a mounting seat 10 provided below the main roller 4, a secondary roller 5 rotatably mounted inside the mounting seat 10, a first roller 6 provided at the front end of the secondary roller 5, a second roller 11 provided at the rear end of the secondary roller 5, and second hydraulic cylinders fixedly mounted on both sides of the bottom of the base 1. 14. The output end of the second hydraulic cylinder 14 is fixedly connected to the bottom end of the mounting base 10. The main controller 3 is installed at the front end of the drive base 2. The first hydraulic cylinder 8 is movably hinged to both sides of the top of the machine base 1. The top of the machine base 1 is fixedly connected to the support frame 13. The front and rear ends of the support frame 13 are movably hinged to the support seats 9. The connecting seat 21 is fixedly connected to the support seats 9. The first roller 6 and the second roller 11 are both fixedly connected to the connecting shafts 19. The first position sensor 12 and the second position sensor 17 are fixedly installed on the support frame 13.

[0023] The first position sensor 12 and the second position sensor 17 are electrically connected to the main controller 3. The first hydraulic cylinder 8 and the second hydraulic cylinder 14 are both electrically connected to the main controller 3. The drive base 2 has a motor installed inside, and the motor is connected to the main roller shaft 4 and the auxiliary roller shaft 5.

[0024] Specifically, such as Figure 1 and Figure 2 As shown, during the plate rolling process, the second hydraulic cylinder 14 can push the auxiliary roller 5 upward to adjust the distance between it and the main roller 4 to match the thickness of the plate. The first position sensor 12 can accurately monitor the distance of the auxiliary roller 5. During plate rolling, the first hydraulic cylinder 8 can push the support seat 9 to adjust the first roller 6 and the second roller 11, so that the first roller 6 and the second roller 11 can flexibly adjust the distance between them and the main roller 4 to achieve flexible plate rolling. The second position sensor 17 can accurately detect the position of the first roller 6 and the second roller 11.

[0025] The inner side of the support frame 13 is fixedly connected to the limiting slide 16, and the front and rear ends of the mounting base 10 are fixedly connected to the limiting slider 15. The limiting slider 15 is sleeved on the outside of the limiting slide 16 and is slidably connected.

[0026] Specifically, such as Figure 1 and Figure 4 As shown, when the height spacing of the auxiliary roller shaft 5 is adjusted, the second hydraulic cylinder 14 can push the auxiliary roller shaft 5 up and down to move it. When the auxiliary roller shaft 5 moves, the limiting slider 15 on the mounting base 10 can slide outside the limiting slide rail 16. The limiting slider 15 can improve the stability of the movement of the auxiliary roller shaft 5.

[0027] Both the connecting shaft 19 and the connecting seat 21 are provided with mounting holes 20. The connecting seat 21 is provided with mounting bolts 18. The connecting shaft 19 is embedded inside the connecting seat 21, and the mounting bolts 18 pass through the connecting seat 21 and are embedded inside the mounting holes 20.

[0028] Specifically, such as Figure 1 and Figure 3 As shown, the first roller 6 and the second roller 11 can be removed from the equipment. To remove them, first unscrew the mounting bolts 18 on the connecting seat 21, and then pull the connecting shafts 19 on the first roller 6 and the second roller 11 out of the connecting seat 21 to remove them.

[0029] Working principle: During the plate rolling process, the second hydraulic cylinder 14 can push the auxiliary roller 5 upward to adjust the distance between it and the main roller 4 to match the thickness of the plate. The first position sensor 12 can accurately monitor the distance of the auxiliary roller 5. During rolling, the first hydraulic cylinder 8 can push the support seat 9 to adjust the first roller 6 and the second roller 11, allowing the first roller 6 and the second roller 11 to flexibly adjust their distance from the main roller 4 to achieve flexible plate rolling. The second position sensor 17 can accurately detect the position of the first roller 6 and the second roller 11. The first roller 6 and the second roller 11 can be removed from the equipment. To remove them, first unscrew the mounting bolts 18 on the connecting seat 21. Then, pull the connecting shafts 19 on the first roller 6 and the second roller 11 out of the connecting seat 21 to remove them. When the height spacing of the auxiliary roller 5 is adjusted, the second hydraulic cylinder 14 can push the auxiliary roller 5 up and down. When the auxiliary roller 5 moves, the limiting slider 15 on the mounting seat 10 can slide outside the limiting slide rail 16. The limiting slider 15 can improve the stability of the movement of the auxiliary roller 5. This structure realizes the function of easy limit adjustment.

[0030] The computer software involved in the hardware carriers such as the main controller 3 in the technical solution is software technology known to those skilled in the art. It is merely applied to the aforementioned hardware carriers. The computer software portion of the technical solution is an essential technical feature for solving the above-mentioned technical problem; that is, it constitutes a necessary technical feature for solving the technical problem in this application. However, it is not a differentiating technical feature for solving the technical problem, nor is it a point of technical improvement. The applicant has not made any technical improvements to the computer software portion involved in the aforementioned related hardware carriers, nor is it a key technical point of the invention.

[0031] Therefore, the "main controller 3" and other components mentioned in this application are all entity functional modules that combine computer software programs or protocols in the prior art with the hardware carrier of this application. The computer software programs involved in these entity functional modules are technologies known to those skilled in the art and are not improvements of this application. The improvements of this application should be the interaction relationships between the entity functional modules, that is, improvements to the overall structure of this application, in order to solve the corresponding technical problems to be solved by this application.

[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A four-roll plate bending machine with adjustable roller gap, comprising a machine base (1), characterized in that: A drive seat (2) is fixedly connected to the left side of the top of the machine base (1), and a bearing seat (7) is fixedly connected to the right side of the top of the machine base (1). A main roller shaft (4) is rotatably mounted between the drive seat (2) and the bearing seat (7). A mounting seat (10) is provided below the main roller shaft (4). A secondary roller shaft (5) is rotatably mounted inside the mounting seat (10). A first roller shaft (6) is provided at the front end of the secondary roller shaft (5), and a second roller shaft (11) is provided at the rear end of the secondary roller shaft (5). A second hydraulic cylinder (14) is fixedly mounted on both sides of the bottom end of the machine base (1). The output end of the second hydraulic cylinder (14) The bottom end of the mounting base (10) is fixedly connected to the drive base (2). The front end of the drive base (2) is equipped with a main controller (3). The top two sides of the machine base (1) are movably hinged with a first hydraulic cylinder (8). The top end of the machine base (1) is fixedly connected with a support frame (13). The front end and rear end of the support frame (13) are movably hinged with support seats (9). The support seats (9) are fixedly connected with connecting seats (21). The first roller shaft (6) and the second roller shaft (11) are fixedly connected with connecting shafts (19). The support frame (13) is fixedly installed with a first position sensor (12) and a second position sensor (17).

2. The four-roll plate bending machine with adjustable roller spacing according to claim 1, characterized in that: The first position sensor (12) and the second position sensor (17) are electrically connected to the main controller (3).

3. The four-roll plate bending machine with adjustable roller gap according to claim 1, characterized in that: The first hydraulic cylinder (8) and the second hydraulic cylinder (14) are electrically connected to the main controller (3). The drive seat (2) is equipped with a motor, which is connected to the main roller shaft (4) and the auxiliary roller shaft (5).

4. A four-roll plate bending machine with adjustable roller spacing according to claim 1, characterized in that: The inner side of the support frame (13) is fixedly connected to the limiting slide (16), and the front and rear ends of the mounting base (10) are fixedly connected to the limiting slider (15). The limiting slider (15) is sleeved on the outside of the limiting slide (16) in a sliding connection.

5. A four-roll plate bending machine with adjustable roller spacing according to claim 1, characterized in that: Both the connecting shaft (19) and the connecting seat (21) are provided with mounting holes (20), and the connecting seat (21) is provided with mounting bolts (18).

6. A four-roll plate bending machine with adjustable roller spacing according to claim 5, characterized in that: The connecting shaft (19) is embedded inside the connecting seat (21), and the mounting bolt (18) passes through the connecting seat (21) and is embedded inside the mounting hole (20).

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