Noise reduction cabin of fracturing truck
Through the design of guide components and locking mechanism, the rapid installation and disassembly of the sound insulation panel in the noise reduction cabin of the fracturing vehicle is realized. Combined with the sound absorption cotton design of the sound absorption panel, the problem of low installation efficiency of the traditional cabin is solved, and the noise reduction effect and practicality are improved.
Patent Information
- Application Number
- CN202422340956.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-25
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-09-25
AI Technical Summary
The noise reduction cabin of the traditional fracturing vehicle is welded when installing, so the sound insulation panels are not easy to disassemble and repair, which affects the installation efficiency and practicality.
The guide assembly and locking mechanism are adopted to achieve rapid fixing and disassembly of the sound insulation panel through the cooperation of the slot and the insert plate, combined with the motor-driven bevel gear and threaded rod system.
The installation efficiency and stability of the sound insulation board are improved, and the noise absorption effect is enhanced through the design of the sound-absorbing board and sound-absorbing slot, and the practicality and noise reduction effect of the noise reduction chamber are improved.
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Figure CN223269966U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of noise reduction of fracturing trucks, in particular to a noise reduction cabin of a fracturing truck. Background Art
[0002] A fracturing truck is a specialized vehicle used to inject high-pressure, high-volume fracturing fluid into a well, breaking up the formation and squeezing proppant into the cracks. Primarily used for various fracturing operations in oil, gas, and water wells, it can also be used for hydraulic sandblasting, high-pressure hydraulic mining in coal mines, and high-pressure hydraulic rust removal on ships. The equipment is capable of both standalone and multi-unit operation. It primarily consists of a chassis, a platform engine, a platform transmission, a fracturing pump, a manifold system, a lubrication system, an electrical system, a gas system, and a hydraulic system. Due to its high noise levels during operation, it requires the installation of a noise-reducing cabin.
[0003] However, during installation, traditional fracturing truck noise reduction cabins often use welding to weld the sound insulation panels into a whole piece, which makes it difficult for operators to disassemble and repair local sound insulation panels separately, and the overall installation efficiency is low, which seriously affects the practicality of the noise reduction cabin. Utility Model Content
[0004] The purpose of the utility model is to provide a noise reduction cabin for a fracturing truck, which solves the problems raised in the background technology.
[0005] An embodiment of the present application provides a noise reduction cabin of a fracturing truck, comprising a mounting plate, one side of which is fixedly connected to a sound insulation board via a locking mechanism, the other side of which is fixedly connected to a sound absorbing board, and a guide assembly provided between the mounting plate and the sound insulation board.
[0006] By adopting the above technical solution, the device can quickly fix the sound insulation board and can more conveniently disassemble a single sound insulation board.
[0007] Optionally, the guide assembly includes a slot provided on the outer surface of the mounting plate and an inserting plate installed on one side of the sound insulation board, and the slot and the inserting plate are adapted to each other.
[0008] By adopting the above technical solution and utilizing the guide assembly, the installation efficiency of the device is faster and the installation effect is better.
[0009] Optionally, the locking mechanism includes a drive box installed on one side of the mounting plate and a positioning plate installed on the outer surface of the sound insulation board, both sides of the drive box are fixedly connected to a fixing cylinder, the outer surface of the drive box is installed with a motor, the output end of the motor is fixedly connected to a rotating shaft, the other end of the rotating shaft extends to the interior of the drive box and is fixedly connected to a first bevel gear, both sides of the first bevel gear are meshedly connected to a second bevel gear, the interior of the second bevel gear is fixedly connected to an externally threaded rod, the other end of the externally threaded rod extends to the interior of the fixing cylinder and is movably connected to an internally threaded rod through a limiting assembly, and the end of the internally threaded rod away from the externally threaded rod passes through the other end of the positioning plate.
[0010] By adopting the above technical solution, the device can quickly fix the installation plate and the sound insulation board through the locking mechanism, thereby greatly facilitating the operator to install and disassemble the sound insulation board, thereby greatly improving the practicality of the device.
[0011] Optionally, the limiting assembly includes limiting grooves opened on both sides of the inner wall of the fixed cylinder, the limiting grooves are internally movably connected to a limiting block, and the other end of the limiting block is fixedly connected to the internal threaded rod.
[0012] By adopting the above technical solution and utilizing the limiting function of the limiting component, the stability of the device is enhanced.
[0013] Optionally, a plurality of sound-absorbing grooves are provided on the outer surface of the sound-absorbing board, and sound-absorbing cotton is provided inside the sound-absorbing grooves.
[0014] By adopting the above technical solution, the device can initially absorb noise through the sound-absorbing cotton inside the sound-absorbing panel, thereby effectively reducing the propagation energy of the noise, and the sound-absorbing groove is opened on the outside of the sound-absorbing panel. When the noise enters the sound-absorbing panel through the sound-absorbing groove, the contact area between the noise and the sound-absorbing cotton can be increased, thereby greatly improving the noise absorption effect of the sound-absorbing cotton.
[0015] Optionally, the threads of the two externally threaded rods and the internally threaded rod have opposite directions of rotation.
[0016] By adopting the above technical solution, the two internally threaded rods can move away from or relative to each other at the same time.
[0017] Optionally, both ends of the mounting plate are fixedly connected with mounting blocks.
[0018] By adopting the above technical solution, the mounting plate can be quickly fixed using the mounting block.
[0019] Compared with the prior art, the technical solution of this application has the following beneficial effects:
[0020] 1. The technical solution of the present application provides a sound insulation board, a mounting board, a sound-absorbing board and a sound-absorbing groove, so that the device can initially absorb the noise through the sound-absorbing cotton inside the sound-absorbing board, thereby effectively reducing the propagation energy of the noise, and a sound-absorbing groove is provided on the outside of the sound-absorbing board. When the noise enters the sound-absorbing board through the sound-absorbing groove, the contact area between the noise and the sound-absorbing cotton can be increased, thereby greatly improving the noise absorption effect of the sound-absorbing cotton. Finally, the noise is further soundproofed by the sound insulation board, thereby greatly improving the noise reduction effect of the present device.
[0021] 2. The technical solution of the present application is to provide a motor, a rotating shaft, a first bevel gear, a second bevel gear, an externally threaded rod, an internally threaded rod, a limit groove, a limit block, a fixing cylinder and a positioning plate, so that the device can quickly fix the mounting plate and the sound insulation board through a locking mechanism, thereby greatly facilitating the operator to install and disassemble the sound insulation board, thereby greatly improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Other features, objects and advantages of the present invention will become more apparent from the detailed description of the non-limiting embodiments with reference to the following drawings:
[0023] Figure 1 This is a schematic diagram of the three-dimensional structure of the overall front side of a noise reduction cabin of a fracturing truck according to the present invention;
[0024] Figure 2 This is a schematic diagram of the three-dimensional structure of a mounting plate in a noise reduction cabin of a fracturing truck according to the present invention;
[0025] Figure 3 This is a schematic diagram of the three-dimensional structure of the overall side of the noise reduction cabin of a fracturing truck of the present invention;
[0026] Figure 4 This is a schematic diagram of the three-dimensional structure of the connection part between the first bevel gear and the second bevel gear in the noise reduction cabin of a fracturing truck according to the present invention;
[0027] Figure 5 This is a cross-sectional view of the interior of a fixed cylinder in a noise reduction cabin of a fracturing truck according to the present invention.
[0028] In the figure: 1. Mounting plate; 2. Sound insulation board; 3. Sound-absorbing board; 4. Slot; 5. Insert plate; 6. Drive box; 7. Positioning plate; 8. Motor; 9. Rotating shaft; 10. First bevel gear; 11. Second bevel gear; 12. Externally threaded rod; 13. Internally threaded rod; 14. Limiting groove; 15. Limiting block; 16. Fixing tube; 17. Sound-absorbing groove. DETAILED DESCRIPTION
[0029] See also Figure 1-5The utility model provides a technical solution: a noise reduction cabin of a fracturing truck, comprising a mounting plate 1, one side of the mounting plate 1 is fixedly connected to a sound insulation board 2 through a locking mechanism, the other side of the sound insulation board 2 is fixedly connected to a sound absorbing board 3, and a guide assembly is provided between the mounting plate 1 and the sound insulation board 2.
[0030] By adopting the above technical solution, the device can quickly fix the sound insulation board 2 and can more conveniently disassemble a single sound insulation board 2.
[0031] In the embodiments of the present application, Figure 2-3 As shown, the guide assembly includes a slot 4 opened on the outer surface of the mounting plate 1 and an inserting plate 5 installed on one side of the sound insulation board 2, and the slot 4 and the inserting plate 5 are adapted to each other.
[0032] By adopting the above technical solution and utilizing the guide assembly, the installation efficiency of the device is faster and the installation effect is better.
[0033] In the embodiments of the present application, Figure 1 、 Figure 4 and Figure 5 As shown, the locking mechanism includes a drive box 6 installed on one side of the mounting plate 1 and a positioning plate 7 installed on the outer surface of the sound insulation board 2. Both sides of the drive box 6 are fixedly connected with a fixing cylinder 16. The outer surface of the drive box 6 is installed with a motor 8. The output end of the motor 8 is fixedly connected with a rotating shaft 9. The other end of the rotating shaft 9 extends to the interior of the drive box 6 and is fixedly connected with a first bevel gear 10. Both sides of the first bevel gear 10 are meshed with a second bevel gear 11. The interior of the second bevel gear 11 is fixedly connected with an externally threaded rod 12. The other end of the externally threaded rod 12 extends to the interior of the fixing cylinder 16 and is movably connected with an internally threaded rod 13 through a limiting assembly. The end of the internally threaded rod 13 away from the externally threaded rod 12 passes through the other end of the positioning plate 7.
[0034] By adopting the above technical solution, the device can quickly fix the installation plate 1 and the sound insulation board 2 through the locking mechanism, thereby greatly facilitating the operator to install and disassemble the sound insulation board 2, thereby greatly improving the practicality of the device.
[0035] In the embodiments of the present application, Figure 5 As shown, the limiting assembly includes limiting grooves 14 opened on both sides of the inner wall of the fixing cylinder 16 , and the limiting grooves 14 are internally movably connected to the limiting blocks 15 , and the other end of the limiting blocks 15 is fixedly connected to the internal threaded rod 13 .
[0036] By adopting the above technical solution and utilizing the limiting function of the limiting component, the stability of the device is enhanced.
[0037] In the embodiments of the present application, Figure 1As shown, a plurality of sound-absorbing grooves 17 are formed on the outer surface of the sound-absorbing board 3 , and sound-absorbing cotton is arranged inside the sound-absorbing grooves 17 .
[0038] By adopting the above technical solution, the device can initially absorb noise through the sound-absorbing cotton inside the sound-absorbing panel 3, thereby effectively reducing the propagation energy of the noise. In addition, a sound-absorbing groove 17 is provided on the outside of the sound-absorbing panel 3. When the noise enters the sound-absorbing panel 3 through the sound-absorbing groove 17, the contact area between the noise and the sound-absorbing cotton can be increased, thereby greatly improving the noise absorption effect of the sound-absorbing cotton.
[0039] In the embodiments of the present application, Figure 1 As shown, the thread rotation directions of the two externally threaded rods 12 and the internally threaded rod 13 are opposite.
[0040] By adopting the above technical solution, the two internally threaded rods 13 can move away from or relative to each other at the same time.
[0041] In the embodiments of the present application, Figure 1 As shown, both ends of the mounting plate 1 are fixedly connected with mounting blocks.
[0042] By adopting the above technical solution, the mounting plate 1 can be quickly fixed using the mounting block.
[0043] During use, the operator first fixes the mounting plate 1 with bolts, and then inserts the plug plate 5 into the slot 4, so that the mounting plate 1 and the sound insulation board 2 can be connected to each other. After the connection, the operator can start the motor 8 through the controller, so that the motor 8 drives the rotating shaft 9 to rotate. When the rotating shaft 9 rotates, it drives the first bevel gear 10 to rotate. When the first bevel gear 10 rotates, it drives the second bevel gears 11 on the left and right sides to rotate by meshing. When the second bevel gear 11 rotates, it drives the external threaded rods 12 on both sides to rotate respectively. Since the threads of the external threaded rods 12 on both sides are opposite, the external threaded rods 12 on both sides will respectively drive the internal threaded rods on both sides under the limiting action of the limit groove 14 and the limit block 15. The rod 13 is inserted into the positioning plates 7 on both sides, so that the sound insulation board 2 can be quickly fixed and installed. Similarly, the operator can quickly remove the sound insulation board 2 from the mounting plate 1, which greatly facilitates the operator to install and remove the sound insulation board 2, thereby greatly improving the practicality of the device. When reducing noise, the noise can be preliminarily absorbed by the sound-absorbing cotton inside the sound-absorbing board 3, thereby effectively reducing the propagation energy of the noise, and a sound-absorbing groove 17 is provided on the outside of the sound-absorbing board 3. When the noise enters the sound-absorbing board 3 through the sound-absorbing groove 17, the contact area between the noise and the sound-absorbing cotton can be increased, thereby greatly improving the noise absorption effect of the sound-absorbing cotton. Finally, the noise is further soundproofed by the sound insulation board 2, thereby greatly improving the noise reduction effect of the device.
Claims
1. A fracturing truck noise reduction cabin, comprising a mounting plate (1), characterized in that: One side of the mounting plate (1) is fixedly connected to a sound insulation board (2) via a locking mechanism, and the other side of the sound insulation board (2) is fixedly connected to a sound absorbing board (3). A guide assembly is provided between the mounting plate (1) and the sound insulation board (2). The locking mechanism comprises a drive box (6) mounted on one side of the mounting plate (1) and a positioning plate (7) mounted on the outer surface of the sound insulation board (2). Both sides of the drive box (6) are fixedly connected to a fixing cylinder (16). A motor (8) is mounted on the outer surface of the drive box (6), and an output end of the motor (8) is fixedly connected to a rotating shaft. (9), the other end of the rotating shaft (9) extends to the interior of the driving box (6) and is fixedly connected to the first bevel gear (10), both sides of the first bevel gear (10) are meshedly connected to the second bevel gear (11), the interior of the second bevel gear (11) is fixedly connected to the external threaded rod (12), the other end of the external threaded rod (12) extends to the interior of the fixed cylinder (16) and is movably connected to the internal threaded rod (13) through a limiting assembly, and the end of the internal threaded rod (13) away from the external threaded rod (12) passes through the other end of the positioning plate (7).
2. The noise reduction cabin of a fracturing truck according to claim 1, characterized in that: The guide assembly comprises a slot (4) provided on the outer surface of the mounting plate (1) and an inserting plate (5) installed on one side of the sound insulation plate (2), and the slot (4) and the inserting plate (5) are adapted to each other.
3. The noise reduction cabin of a fracturing truck according to claim 2, characterized in that: The limiting assembly includes limiting grooves (14) provided on both sides of the inner wall of the fixing cylinder (16), the limiting grooves (14) are internally movably connected to a limiting block (15), and the other end of the limiting block (15) is fixedly connected to the internal threaded rod (13).
4. The noise reduction cabin of a fracturing truck according to claim 1, characterized in that: The outer surface of the sound absorbing plate (3) is provided with a plurality of sound absorbing grooves (17), and sound absorbing cotton is arranged inside the sound absorbing grooves (17).
5. The noise reduction cabin of a fracturing truck according to claim 3, characterized in that: The threads of the two externally threaded rods (12) and the internally threaded rod (13) are in opposite directions.
6. The noise reduction cabin of a fracturing truck according to claim 1, characterized in that: Both ends of the mounting plate (1) are fixedly connected with mounting blocks.