Split type valve sleeve
Through the design of the split valve sleeve and laser welding connection, combined with the noise reduction component and protective layer, the problem of valve sleeve processing accuracy and material waste is solved, achieving high-precision, low noise and wear-resistant and anti-corrosion effects.
Patent Information
- Application Number
- CN202422755485.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-12
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-11-12
AI Technical Summary
The existing valve sleeves have poor processing accuracy and serious waste of materials, and the noise problem has not been effectively solved.
The split design is adopted, and the sleeve and the fixed disk are processed separately and connected by laser welding. A noise reduction component is installed in the mesoporous hole to reduce noise, and a protective layer is provided on the outer surface to improve wear resistance and corrosion resistance.
Improve processing accuracy, reduce material waste, ensure connection sealing and strength, reduce noise and extend service life.
Smart Images

Figure CN223270761U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of valve sleeves, and in particular relates to a split valve sleeve. Background Art
[0002] The valve sleeve is a connecting component installed between the valve core and the regulating structure, which is used to provide necessary support for the valve core so that it can move stably in the valve body. Most existing valve sleeves are formed in one piece by lathe processing, with poor processing accuracy and relatively wasteful material. Utility Model Content
[0003] The purpose of the present utility model is to provide a split valve sleeve in order to solve the problems raised in the above-mentioned background technology in view of the above-mentioned technical problems.
[0004] In view of this, the utility model provides a split valve sleeve, comprising a sleeve body, wherein a connecting portion is provided at the lower end of the sleeve body;
[0005] A fixing plate is connected to the top of the sleeve body, and a mounting hole is opened on the top of the fixing plate;
[0006] A middle hole is provided through the middle of the sleeve body, the middle hole extends upward into the fixed plate, and the middle hole is communicated with the mounting hole.
[0007] In the above technical solution, further, the sleeve body and the fixing plate are welded by laser.
[0008] In the above technical solution, further, a plurality of through holes equidistantly distributed around the circumference are provided on the outer side of the sleeve.
[0009] In the above technical solution, further comprising:
[0010] The noise reduction component is arranged inside the middle hole opened on the sleeve body.
[0011] In the above technical solution, further, the noise reduction component includes:
[0012] A noise reduction block is fixedly arranged on the inner wall of the middle hole, and a through groove is opened inside the noise reduction block;
[0013] A buffer noise reduction pad is fixedly installed on the inner wall surface of the through groove;
[0014] Sound insulation cotton, the inner wall surface of the through groove is fixedly installed with sound insulation cotton that cooperates with the buffer noise reduction pad for secondary sound absorption, and the sound insulation cotton itself has adsorption properties.
[0015] In the above technical solution, further, the buffer noise reduction pad is in the shape of a ring pad and the cross section of the buffer noise reduction pad is in an arc-shaped appearance, and the buffer noise reduction pad is made of sound insulation material.
[0016] In the above technical solution, further, a protective layer is provided on the outer surface of the sleeve.
[0017] In the above technical solution, further, the protective layer includes a wear-resistant layer and an anti-corrosion coating, and the anti-corrosion coating is arranged on the outside of the wear-resistant layer.
[0018] The beneficial effects of the utility model are:
[0019] 1. The sleeve and the fixed plate are processed separately and then fixedly connected. Compared with the one-piece valve sleeve, the split type can be cylindrically ground with a precision of micron level, which is higher than the precision of lathe processing. The turning and milling allowance of the bar material is reduced by 60%, which can reduce costs.
[0020] 2. After the sleeve and the fixed plate are separated and processed, they are connected by laser welding to ensure the sealing and strength of the connection.
[0021] 3. A noise reduction component is provided inside the middle hole opened on the sleeve body, which can reduce the noise generated when the fluid passes through the valve sleeve. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a structural diagram of the utility model;
[0023] Figure 2 It is an exploded view of the utility model;
[0024] Figure 3 It is a schematic diagram of the internal structure of the utility model;
[0025] Figure 4 This utility model Figure 3 A partial enlarged view of point A in the middle;
[0026] Figure 5 This is a schematic diagram of the protective layer structure of the utility model;
[0027] The markings in the figure are: 1-sleeve, 2-fixing plate, 3-mounting hole, 4-middle hole, 5-through hole, 6-noise reduction block, 7-through slot, 8-buffer noise reduction pad, 9-sound insulation cotton, 10-protective layer, 11-wear-resistant layer, 12-anti-corrosion coating. DETAILED DESCRIPTION
[0028] The following will be combined with the accompanying drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field are within the scope of protection of this application.
[0029] Example 1:
[0030] This embodiment provides a split valve sleeve, comprising:
[0031] The sleeve body 1 is provided with a connecting portion at the lower end of the sleeve body 1;
[0032] The fixing plate 2 is connected to the top of the sleeve 1, and a mounting hole 3 is opened on the top of the fixing plate 2;
[0033] A middle hole 4 is provided through the middle of the sleeve body 1 . The middle hole 4 extends upward into the fixed plate 2 and is communicated with the mounting hole 3 .
[0034] It can be seen from this embodiment that the sleeve 1 is the main part of the valve sleeve and is made of metal materials such as stainless steel. A connecting part is provided at the lower end of the sleeve 1 for connecting to other fluid control components. The sleeve 1 is made of high-strength, corrosion-resistant materials to ensure its stability and durability. The fixed disk 2 is connected to the top of the sleeve 1, and a mounting hole 3 is provided on its top for installing valves or other control elements. A middle hole 4 is provided through the middle of the sleeve 1, and the middle hole 4 extends upward into the fixed disk 2, and the middle hole 4 is connected to the mounting hole 3. The middle hole 4 is a fluid channel, and its size and shape can be changed according to actual needs to meet the needs of different fluid systems. The sleeve 1 and the fixed disk 2 are separately processed and then fixedly connected. Compared with the one-piece valve sleeve, the split type can be externally ground, and the accuracy can be achieved at the micron level, which is higher than the accuracy of lathe processing. The turning and milling allowance of the bar material is reduced by 60%, which can reduce costs.
[0035] Example 2:
[0036] This embodiment provides a split valve sleeve, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0037] The sleeve 1 and the fixing plate 2 are welded by laser.
[0038] It can be seen from this embodiment that the sleeve body 1 and the fixing plate 2 are connected by laser welding after the separate processing is completed, which can ensure the sealing and strength of the connection.
[0039] Example 3:
[0040] This embodiment provides a split valve sleeve, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0041] The outer side of the sleeve body 1 is provided with a plurality of through holes 5 which are equidistantly distributed around the circumference.
[0042] As can be seen from this embodiment, a plurality of through holes 5 are provided on the outer side of the sleeve body 1 and are distributed equidistantly around the circumference, so as to facilitate the passage of the fluid in the valve body.
[0043] Example 4:
[0044] This embodiment provides a split valve sleeve, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0045] Also includes:
[0046] The noise reduction component is arranged inside the middle hole 4 opened on the sleeve body 1.
[0047] It can be seen from this embodiment that a noise reduction component is provided inside the middle hole 4 opened on the sleeve body 1 , and the noise reduction component can reduce the noise generated when the fluid passes through the valve sleeve.
[0048] Example 5:
[0049] This embodiment provides a split valve sleeve, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0050] Noise reduction components include:
[0051] A noise reduction block 6 is fixedly provided on the inner wall of the middle hole 4, and a through groove 7 is opened inside the noise reduction block 6;
[0052] A buffer noise reduction pad 8 is fixedly installed on the inner wall surface of the through groove 7;
[0053] Sound insulation cotton 9, the inner wall surface of the through groove 7 is fixedly installed with sound insulation cotton 9 that cooperates with the buffer noise reduction pad 8 to perform secondary sound absorption, and the sound insulation cotton 9 itself has adsorption properties.
[0054] It can be seen from this embodiment that a noise reduction block 6 is fixedly provided on the inner wall of the middle hole 4. The noise reduction block 6 is a circular structure. A through groove 7 is opened inside the noise reduction block 6. The through groove 7 is a circular groove. The inner wall surface of the through groove 7 is fixedly installed with a number of equidistantly arranged buffer noise reduction pads 8 that can buffer the passing fluid. The inner wall surface of the through groove 7 is fixedly installed with sound insulation cotton 9 that cooperates with the buffer noise reduction pad 8 for secondary sound absorption, and the sound insulation cotton 9 itself has adsorption properties;
[0055] When the fluid flows into the sleeve 1 from the bottom of the middle hole 4, the fluid enters the through groove 7 again. At this time, when the fluid passes through the arc-shaped wall of multiple groups of buffering noise reduction pads 8, the buffering noise reduction pads 8 are made of sound insulation material. At this time, the water sound generated by the fluid's own flow and the wall of the middle hole 4 can first be buffered and blocked by multiple groups of buffering noise reduction pads 8. When the fluid passes through the sound insulation cotton 9, the sound insulation cotton 9 will first absorb the fluid. When the sound insulation cotton 9 itself is full of adsorption, when the fluid contacts and flows with the sound insulation cotton 9, the sound insulation cotton 9 itself will block the sound of the fluid flow. At this time, when the sound is discharged through the sleeve 1, the sound of the water itself when flushing out will be reduced, thereby reducing noise.
[0056] Example 6:
[0057] This embodiment provides a split valve sleeve, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0058] The buffering noise reduction pad 8 is in the shape of a ring pad and has an arc-shaped cross section. The buffering noise reduction pad 8 is made of sound-insulating material.
[0059] It can be seen from this embodiment that the buffer noise reduction pad 8 is in the shape of a ring pad and the cross section of the buffer noise reduction pad 8 is in an arc-shaped appearance. The buffer noise reduction pad 8 is made of sound insulation material, and the sound insulation cotton 9 is in the shape of arc-shaped cotton.
[0060] Example 7:
[0061] This embodiment provides a split valve sleeve, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0062] The outer surface of the casing 1 is provided with a protective layer 10 .
[0063] It can be seen from this embodiment that the outer surface of the casing 1 is provided with a protective layer 10, which can play a good protective role.
[0064] Example 8:
[0065] This embodiment provides a split valve sleeve, which, in addition to the technical solutions of the above embodiments, also has the following technical features.
[0066] The protective layer 10 includes a wear-resistant layer 11 and an anti-corrosion coating 12 . The anti-corrosion coating 12 is arranged on the outside of the wear-resistant layer 11 .
[0067] It can be seen from this embodiment that the protective layer 10 includes a wear-resistant layer 11 and an anti-corrosion coating 12. The anti-corrosion coating 12 is arranged on the outside of the wear-resistant layer 11. The wear-resistant layer 11 and the anti-corrosion coating 12 can improve the wear resistance and corrosion resistance of the valve sleeve, thereby effectively extending the service life of the valve sleeve.
[0068] The embodiments of the present application are described above in conjunction with the accompanying drawings. Unless there is a conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of this application, ordinary technicians in this field can also make many forms without departing from the purpose of this application and the scope of protection of the claims, all of which are within the protection of this application.
Claims
1. A split valve sleeve, characterized in that: include: A sleeve body (1), wherein a connecting portion is provided at the lower end of the sleeve body (1); A fixed plate (2), the top of the sleeve (1) is connected to the fixed plate (2), and a mounting hole (3) is provided on the top of the fixed plate (2); A middle hole (4) is provided in the middle of the sleeve body (1), the middle hole (4) extends upward into the fixed plate (2), and the middle hole (4) is communicated with the mounting hole (3).
2. A split valve sleeve according to claim 1, characterized in that: The sleeve body (1) and the fixing plate (2) are welded by laser.
3. A split valve sleeve according to claim 2, characterized in that: The outer side of the sleeve (1) is provided with a plurality of through holes (5) distributed equidistantly around the circumference.
4. A split valve sleeve according to claim 3, characterized in that: Also includes: A noise reduction component is provided inside a central hole (4) opened on the sleeve body (1).
5. A split valve sleeve according to claim 4, characterized in that: The noise reduction component includes: A noise reduction block (6), wherein the noise reduction block (6) is fixedly provided on the inner wall of the middle hole (4), and a through groove (7) is provided inside the noise reduction block (6); A buffering noise reduction pad (8), wherein the inner wall surface of the through groove (7) is fixedly mounted with a buffering noise reduction pad (8); Sound insulation cotton (9), the inner wall surface of the through groove (7) is fixedly installed with sound insulation cotton (9) that cooperates with the buffer noise reduction pad (8) to perform secondary sound absorption, and the sound insulation cotton (9) itself has adsorption properties.
6. The split valve sleeve according to claim 5, characterized in that: The buffer noise reduction pad (8) is in the shape of an annular pad and the cross section of the buffer noise reduction pad (8) is in an arc-shaped appearance. The buffer noise reduction pad (8) is made of a sound insulation material.
7. The split valve sleeve according to claim 6, characterized in that: The outer surface of the sleeve (1) is provided with a protective layer (10).
8. The split valve sleeve according to claim 7, characterized in that: The protective layer (10) comprises a wear-resistant layer (11) and an anti-corrosion coating (12), wherein the anti-corrosion coating (12) is arranged on the outside of the wear-resistant layer (11).