Tar-containing on-site sampling support device for electric capture of coal gas
By designing a gas-electric trap on-site sampling bracket device with tar, the problem of unstable connection during the sampling process is solved, ensuring the smooth progress and safety of the sampling process.
Patent Information
- Application Number
- CN202422632775.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-30
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2034-10-30
AI Technical Summary
During the sampling process of gas port, the connection between the sinter and the sampling hose must be in a horizontal line, but the on-site conditions are insufficient, resulting in the sampling failure and safety hazards.
A gas-electric trapping tar-containing on-site sampling bracket device is designed, including components such as the bracket body, sampling port connection valve, casing, copper bar, triangle bracket, slide barrel, threaded telescopic rod and arc plate. Through the cooperation of these components, the sampling hose remains horizontal and stable in the working process.
The bending phenomenon during the sampling process is eliminated, the sampling process is smooth, the pipe burst phenomenon is avoided, and safety is improved.
Smart Images

Figure CN223270774U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electric capture tar sampling brackets, in particular to a coal gas electric capture tar-containing on-site sampling bracket device. Background Art
[0002] With increasing environmental awareness, this technology has been widely used in various industries, such as steel, coking, and gas. Using electrostatic precipitator (ECP) tar sampling, it is possible to accurately detect harmful substances in coal gas, providing an important basis for subsequent environmental protection management. At the Baosteel Group Steel Union Coal and Coke Chemical Branch, raw gas delivered from the coke oven is separated in a gas-liquid separator. After cooling in a horizontal tube primary cooler, the raw gas is removed from impurities such as tar and naphthalene in an EPC. The research laboratory is responsible for detecting tar content in EPC coal gas. Connect the sampling hose with a dry and weighed glass sintered filter, make the sintered filter and the sampling hose in a horizontal line, and insert the sampling hose parallel to the middle of the gas pipe. To prevent dust and tar from dripping into the filter, the opening of the sintered filter should be in the direction of the gas flow. After 5 to 10 minutes, quickly turn the filter 180 degrees so that the opening is facing the direction of the gas flow, and adjust the flow rate to 1 to 3 L / min. According to the tar content in the gas, generally allow 200 L of gas to pass through the filter. After sampling, remove the filter from the gas pipe and wipe off the tar and other dirt on the outer surface of the pipe. However, during the sampling process at the gas port, it was found that the connection between the sintering device and the sampling hose must be in a horizontal line. The on-site conditions for sampling were insufficient, and the workers had to hold it by hand, which could not ensure that it remained horizontal during the process. At the same time, the negative pressure pump at the other end of the sintering device also needed to be manually pressed to connect. The entire process made it even more difficult to ensure that the two connection points were in a horizontal line, which led to the phenomenon of "no control" and sampling failure during the sampling process. It was also easy to cause safety problems. For this reason, we proposed a gas electrostatic capture tar-containing on-site sampling bracket device to solve the above problems. Utility Model Content
[0003] The purpose of the utility model is to provide a field sampling bracket device for gas electrostatic capture containing tar, so as to solve the problem that it is found during the sampling process of the gas port that the connection between the sintering device and the sampling hose must be in a horizontal line, the on-site conditions for sampling are insufficient, and the workers have to hold it by hand, which cannot ensure that it remains horizontal during the process. At the same time, the negative pressure pump at the other end of the sintering device also needs to be manually pressed to connect. The whole process is more difficult to ensure that the two connection points are in a horizontal line, which leads to the problem that the phenomenon of "no control" is easy to occur during the sampling process, sampling fails, and safety problems are also prone to occur.
[0004] To achieve the above objectives, the present invention provides the following technical solutions:
[0005] A field sampling bracket device for coal gas electrostatic capture containing tar, comprising a bracket body, a sampling port connecting valve welded to the left end of the bracket body, a sleeve slidably connected to the outer surface of the bracket body, a copper bar welded to the outer surface of the sleeve, a triangular bracket welded to the other end of the copper bar, a rubber plug provided on the outside of the bracket body, and a supporting structure for stabilizing the bracket body provided on the outside of the copper bar.
[0006] In a further embodiment, the supporting structure includes a slide cylinder slidably connected to the outside of the copper bar, the outer surface of the slide cylinder is fixedly connected to a threaded telescopic rod, and the movable end of the threaded telescopic rod is fixedly connected to an arc plate for supporting the bracket body.
[0007] In a further embodiment, an anti-slip pad is fixedly connected to the outer surface of the sleeve, and the anti-slip pad is made of insulating material.
[0008] In a further embodiment, the sampling port connecting valve has a length of 5 cm and a diameter of 0.5 cm.
[0009] In a further embodiment, the stent body has a length of 59 cm, a diameter of 2 cm, and is made of copper.
[0010] Compared with the prior art, the beneficial effects of the present invention are:
[0011] This device optimizes the connection ports existing in the original sampling process, and completely eliminates the bending phenomenon of the sampling hose during the working process, ensuring the smooth and efficient sampling process, eliminating the pipe burst phenomenon, and solving the occurrence of safety accidents. Through the cooperation of the threaded telescopic rod, the arc plate and the slide, the slide can be used to change the position of the arc plate on the copper bar, and the threaded telescopic rod can adjust the extension distance of the arc plate, ensuring that the arc plate can support the bracket body stably and ensure the stability of the connection between the sampling port connection valve and the sampling hose. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the three-dimensional structure of the on-site sampling bracket device for tar-containing gas electrostatic capture.
[0013] Figure 2 This is a schematic diagram of the three-dimensional structure of the bracket body of the on-site sampling bracket device for tar-containing gas electrostatic capture.
[0014] Figure 3 This is a schematic diagram of the three-dimensional structure of the copper bars of the on-site sampling bracket device for tar-containing gas electrostatic capture.
[0015] In the figure: 1. Bracket body; 2. Sleeve; 3. Rubber plug; 4. Copper bar; 5. Sampling port connecting valve; 6. Triangular bracket; 7. Slide; 8. Threaded telescopic rod; 9. Arc plate; 10. Anti-slip pad. DETAILED DESCRIPTION
[0016] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0018] See also Figure 1-3 In the utility model, a gas electric precipitator containing tar on-site sampling bracket device includes a bracket body 1. The bracket body 1 is 59 cm long and 2 cm in diameter and is made of copper material, which can effectively place the electric tar precipitator into the static electricity.
[0019] A sampling port connecting valve 5 is welded to the left end of the bracket body 1. The sampling port connecting valve 5 has a length of 5 cm and a diameter of 0.5 cm. The sampling port connecting valve 5 can be connected to the sampling hose to facilitate operation by the staff.
[0020] The outer surface of the bracket body 1 is slidably connected to a sleeve 2, the outer surface of the sleeve 2 is welded with a copper bar 4, and the other end of the copper bar 4 is welded with a triangular bracket 6. The sleeve 2 can slide outside the bracket body 1, thereby changing the position of the copper bar 4 and the triangular bracket 6, so as to effectively support the sampling hose.
[0021] An anti-skid pad 10 is fixedly connected to the outer surface of the sleeve 2. The anti-skid pad 10 is made of insulating material, which enhances the stability of the sleeve 2 and the bracket body 1 to prevent the sleeve 2 from sliding on its own.
[0022] A rubber plug 3 is provided on the outside of the bracket body 1 for sealing the sampling port of the sampler and the electric tar collector, thereby ensuring a sealing effect.
[0023] The outside of the copper bar 4 is provided with a supporting structure for stabilizing the bracket body 1. The supporting structure includes a slide 7 slidably connected to the outside of the copper bar 4. The outer surface of the slide 7 is fixedly connected to a threaded telescopic rod 8. The movable end of the threaded telescopic rod 8 is fixedly connected to an arc plate 9 for supporting the bracket body 1, which can further ensure the stability of the bracket body 1, thereby improving the firmness of the connection between the sampling hose and the bracket body 1.
[0024] The working principle of the utility model is: when in use, the sampling port connecting valve 5 at the front end of the bracket body 1 is connected to the sampling hose, and then the sleeve 2 is pulled to move, the position of the copper bar 4 and the triangular bracket 6 can be adjusted, and the sampling hose can be effectively supported. At the same time, the plug 3 set at the rear end of the sleeve 2 is used to seal the sampling port of the sampler and the electric tar collector. This device not only ensures the tightness of the connection ports at both ends of the sampling, but also effectively fixes the position of the sampling hose, so that it always remains in a horizontal state.
[0025] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0026] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A tar-containing on-site sampling support device for gas electrostatic capture, characterized by: The invention comprises a bracket body (1), a sampling port connection valve (5) is welded to the left end of the bracket body (1), a sleeve (2) is slidably connected to the outer surface of the bracket body (1), a copper bar (4) is welded to the outer surface of the sleeve (2), a triangular bracket (6) is welded to the other end of the copper bar (4), a rubber plug (3) is arranged on the outside of the bracket body (1), and a support structure for stabilizing the bracket body (1) is arranged on the outside of the copper bar (4).
2. The on-site sampling bracket device for coal gas electrostatic capture containing tar according to claim 1, characterized in that: The support structure comprises a slide cylinder (7) slidably connected to the outside of the copper bar (4); a threaded telescopic rod (8) is fixedly connected to the outer surface of the slide cylinder (7); and a curved plate (9) for supporting the support body (1) is fixedly connected to the movable end of the threaded telescopic rod (8).
3. The on-site sampling bracket device for coal gas electrostatic capture containing tar according to claim 1, characterized in that: An anti-slip pad (10) is fixedly connected to the outer surface of the sleeve (2), and the anti-slip pad (10) is made of insulating material.
4. The on-site sampling bracket device for coal gas electrostatic capture containing tar according to claim 1, characterized in that: The sampling port connecting valve (5) has a length of 5 cm and a diameter of 0.5 cm.
5. The on-site sampling support device for coal gas electrostatic capture containing tar according to claim 1, characterized in that: The bracket body (1) has a length of 59 cm and a diameter of 2 cm and is made of copper.