Firework filling detection device and firework production line

By designing an inclined detection platform and an automated push mechanism, the existing firework detection device has been solved, and efficient detection of materials in combined fireworks single cylinders is realized, which simplifies the device structure and reduces costs.

CN223271764UActive Publication Date: 2025-08-26HUNAN SIBOREI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202422179510.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-08-26
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

The existing firework detection devices have complex structures and high cost, making it difficult to efficiently detect materials in combined fireworks single barrels.

Method used

A firework loading detection device is designed, including an inclined detection platform, image acquisition and processing components, as well as a loading and pushing mechanism. The image recognition and pushing mechanism realizes automatic detection of combined fireworks, simplifying the structure and reducing costs.

Benefits of technology

It realizes efficient detection of materials in the single cylinder of combined fireworks, simplifies the device structure, reduces costs, and improves detection efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a firework filling detection device and a firework production line, and relates to the technical field of firework detection, and the firework filling detection device comprises a rack, a detection platform, an image acquisition assembly, an image processing assembly and a feeding mechanism. The detection platform is obliquely arranged along a first direction; the two sides of the detection platform in the second direction are a first side and a second side respectively; the first direction and the second direction are perpendicular to each other. The image acquisition assembly is used for acquiring single-cylinder images of the combined fireworks on the detection platform. And the image processing assembly is connected with the image acquisition assembly through a data transmission line. The feeding mechanism comprises a feeding plate and a first driving source; the feeding plate is located on the first side of the detection platform. The first driving source can drive the feeding plate to move to a first angle position and a second angle position; and when the feeding plate is located at the second angle position, the feeding plate is aligned with the angle position of the detection platform. According to the scheme, filling detection is carried out in an inclined state, and the structure is simple and reliable.
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Description

Technical Field

[0001] The present application relates to the technical field of fireworks detection, and in particular to a fireworks filling detection device and a fireworks production line. Background Art

[0002] Combination fireworks are composed of multiple single tubes arranged and combined, which produce effects such as sound, light, color, and floating objects when ignited. The materials in each single tube of the combination fireworks are usually automatically loaded by automated equipment, including the loading of gunpowder, the loading of paper, and the loading of effect inner tubes. In order to ensure that the fillings in each single tube meet the qualified standards, they need to be inspected one by one after the loading process. Chinese Patent 202122593935.3 discloses a visual device for accurately detecting fireworks propellants. In the detection scheme provided by the patent document, the propellant in the firework tube is tilted during detection. However, the device provided by the patent is relatively complex in structure, and there is still room for optimization in structure and cost. Utility Model Content

[0003] The technical problem to be solved by this application is to propose a fireworks filling detection device and a fireworks production line in response to the above-mentioned deficiencies in the prior art.

[0004] A fireworks filling detection device, comprising:

[0005] frame;

[0006] The detection platform is tilted along the first direction; two sides of the detection platform along the second direction are respectively a first side and a second side; the first direction and the second direction are perpendicular to each other;

[0007] An image acquisition component, used for acquiring a single-tube image of the combined fireworks located on the detection platform;

[0008] An image processing component is connected to the image acquisition component via a data transmission line;

[0009] A loading mechanism includes a loading plate and a first drive source; the loading plate is located at a first side position of the inspection platform; the first drive source is capable of driving the loading plate to move to a first angular position and a second angular position; when the loading plate is located at the second angular position, the loading plate is aligned with the angular position of the inspection platform;

[0010] a first pushing mechanism, configured to push the assembled fireworks toward the loading plate when the loading plate is at a first angular position;

[0011] The second pushing mechanism is used to push the combined fireworks on the loading plate onto the detection platform when the loading plate is at a second angular position.

[0012] Optionally, the fireworks filling detection device further includes a discharge platform; the discharge platform is located on the second side of the detection platform, is tilted and aligned with the angular position of the detection platform, and can receive the combined fireworks pushed out from the detection platform.

[0013] Optionally, the second pushing mechanism pushes the combined fireworks on the loading plate onto the detection platform and simultaneously pushes the combined fireworks on the detection platform onto the discharging platform.

[0014] Optionally, the second pushing mechanism includes: a guide rail, a sliding seat, a pushing member, a second driving source, and a third driving source;

[0015] The guide rail is arranged on the frame;

[0016] The sliding seat is slidably mounted on the guide rail;

[0017] The second driving source is used to drive the sliding seat to move along the guide rail;

[0018] The third driving source is mounted on the sliding seat and connected to the pushing member;

[0019] The pushing member is provided with a first pushing portion and a second pushing portion. When the second driving source drives the sliding seat to move along the guide rail, the first pushing portion is used to push the combined fireworks on the loading plate onto the detection platform, and the second pushing portion is used to push the combined fireworks on the detection platform onto the discharging platform.

[0020] The third driving source can drive the pushing member to move so that the first pushing portion and the second pushing portion thereon extend into or out of the lateral position of the combined firework.

[0021] Optionally, the fireworks loading detection device further includes a third pushing mechanism and a material platform; the material platform is arranged horizontally and has a height difference with the discharge platform; the third pushing mechanism is used to push the combined fireworks on the discharge platform onto the material platform.

[0022] Optionally, the fireworks filling detection device further includes a fourth pushing mechanism; the fourth pushing mechanism is used to push the combined fireworks identified as qualified by the image processing component out of the material platform.

[0023] Optionally, the first driving source can also drive the loading plate to vibrate back and forth.

[0024] Optionally, a limiting assembly is further provided on the loading plate; the limiting assembly includes a fixed part, a movable part, and a fourth driving source; the fourth driving source can drive the movable part to clamp or release the combined fireworks located between the fixed part and the movable part.

[0025] Optionally, the detection platform and the image acquisition component are configured to be angle-adjustable and can be adjusted to a horizontal state.

[0026] On the other hand, the present application also provides a fireworks production line, comprising: the above-mentioned fireworks filling detection device.

[0027] This application provides a fireworks filling detection device with an inclined detection platform, which maintains the tilt of the fireworks tube during the inspection of the military gunpowder in the fireworks tube. When the loading mechanism is used to load the detection platform, the loading plate switches between a first angular position and a second angular position. Furthermore, in this application, the first drive source can also adjust the military gunpowder content of the fireworks tube through the movement of the loading plate, eliminating the need for an additional shaking mechanism. This results in a simple, reliable structure and low implementation costs. For a more detailed description, please refer to the detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a structural diagram of the fireworks filling detection device in an embodiment of the present application.

[0029] Figure 2 This is another structural diagram of the fireworks filling detection device in the embodiment of the present application.

[0030] Figure 3 It is a partial structural diagram of the fireworks filling detection device in the embodiment of the present application.

[0031] Figure 4 It is a schematic diagram of another part of the structure of the fireworks filling detection device in the embodiment of the present application.

[0032] Figure 5 It is a structural diagram of the second pushing mechanism in an embodiment of the present application.

[0033] Figure 6 It is a structural diagram of the feeding mechanism in the embodiment of the present application.

[0034] Figure numerals: frame 10, detection platform 20, image acquisition component 30, loading mechanism 50, loading plate 51, first driving source 52, limiting component 53, fixing part 531, movable part 532, fourth driving source 533, first pushing mechanism 60, second pushing mechanism 70, guide rail 71, sliding seat 72, pushing part 73, first pushing part 731, second pushing part 732, second driving source 74, third driving source 75, discharging platform 80, third pushing mechanism 90, material platform 100, fourth pushing mechanism 110. DETAILED DESCRIPTION

[0035] The following are specific embodiments of the present application and in conjunction with the accompanying drawings, the technical scheme of the present application is further described, but the application is not limited to these embodiments. In the following description, specific details such as specific configurations and components are provided only to help fully understand the embodiments of the present application. Therefore, it should be clear to those skilled in the art that various changes and modifications can be made to the embodiments described herein without departing from the scope and spirit of the present application. In addition, for clarity and brevity, the description of known functions and structures has been omitted.

[0036] It should be noted that, unless there is any conflict, the embodiments and features in the embodiments of this application can be combined with each other.

[0037] The present application provides a fireworks filling detection device for detecting the military gunpowder filling of combination fireworks during the fireworks production process.

[0038] refer to Figures 1-6 The fireworks loading inspection device includes a frame 10, an inspection platform 20, an image acquisition component 30, an image processing component, a loading mechanism 50, a first pushing mechanism 60, and a second pushing mechanism 70. The image acquisition component 30 is used to capture a single-tube image of the combined fireworks positioned on the inspection platform 20. The image processing component is connected to the image acquisition component 30 via a data transmission line. The image acquisition component 30 may be equipped with one or more image acquisition elements (cameras), each of which captures a single-tube image of the combined fireworks. Multiple image acquisition elements can simultaneously capture multiple single-tube images of the combined fireworks. After capturing a single-tube image, each image acquisition element in the image acquisition component 30 transmits the captured image to the image processing component via the data transmission line. The image processing component processes and identifies the image to determine if the fireworks have been properly loaded. The image processing component is a computer device with image processing capabilities, comprising a memory chip and an image processing chip. Furthermore, the image processing component is a PLC or industrial computer.

[0039] The detection platform 20 is tilted along the first direction; the two sides of the detection platform 20 along the second direction are respectively the first side and the second side; the first direction and the second direction are perpendicular to each other. Figure 2 The first direction x and the second direction y are perpendicular to each other. During testing, the combined fireworks W enter the testing platform 20 from the first side and exit from the second side of the testing platform 20, moving along the second direction y. The testing platform 20 is tilted in the first direction x, which is perpendicular to the direction of entry and exit of the combined fireworks.

[0040] The loading mechanism 50 is used to load fireworks onto the testing platform 20. A loading plate 51 is located at a first side of the testing platform 20. The loading plate 51 transfers fireworks combinations onto the testing platform 20 by switching between a first angular position and a second angular position. Specifically, the loading mechanism 50 includes the loading plate 51 and a first drive source 52. The loading plate 51 is located at a first side of the testing platform 20. The first drive source 52 is capable of driving the loading plate 51 between the first angular position and the second angular position. When the loading plate 51 is in the second angular position, the loading plate 51 aligns with the angular position of the testing platform 20. A first pushing mechanism 60 pushes fireworks combinations onto the loading plate 51 when the loading plate 51 is in the first angular position. A second pushing mechanism 70 pushes fireworks combinations onto the loading plate 51 when the loading plate 51 is in the second angular position.

[0041] In a specific embodiment, the first angular position is a horizontal position. When the first driving source 52 drives the loading plate 51 to rotate to the horizontal position, the first pushing mechanism 60 can push the assembled fireworks on the conveyor line onto the loading plate 51. When the loading plate 51 is at the second angular position, the loading plate 51 and the detection platform 20 are aligned at the same inclination angle. At this time, the second pushing mechanism 70 can push the assembled fireworks on the loading plate 51 onto the detection platform 20. Figure 1 In the structure shown, the loading plate 51 is in the second angular position, and along the first direction, the inclination angle and inclination direction are consistent with the detection platform 20, that is, the angular position of the loading plate 51 and the detection platform 20 are aligned. At this time, the combined fireworks on the loading plate 51 can be smoothly pushed onto the detection platform 20.

[0042] exist Figure 6 In the structure shown, the loading plate 51 is hinged on the frame 10, and the first driving source 52 is a cylinder, which is arranged at the bottom of the loading plate 51. As the first driving source 52 extends and retracts, the loading plate 51 rotates around the hinge axis to a first angle position and a second angle position.

[0043] In one embodiment of the present application, the first drive source 52 can also drive the loading plate 51 to vibrate back and forth. Furthermore, a limiting assembly 53 is provided on the loading plate 51; the limiting assembly 53 includes a fixed member 531, a movable member 532, and a fourth drive source 533. The fourth drive source 533 can drive the movable member 532 to clamp or release the assembled fireworks between the fixed member 531 and the movable member 532.

[0044] Specifically, after the first pushing mechanism 60 pushes the combination firework onto the loading plate 51, the first drive source 52 can drive the loading plate 51 to vibrate back and forth several times to adjust the distribution of the military gunpowder within the firework tube, facilitating subsequent testing. Furthermore, a limiting assembly 53 is provided on the loading plate 51. This limiting assembly 53 is used to limit the position of the combination firework placed on the loading plate 51, preventing the combination firework from changing position or detaching from the loading plate during the shaking process. Specifically, the combination firework is located between the fixed member 531 and the movable member 532. The fourth drive source 533 can drive the movable member 532 to clamp or release the combination firework. When the fourth drive source 533 drives the movable member 532 to clamp the combination firework, the combination firework is confined to the loading plate, allowing the combination firework to vibrate synchronously with the loading plate 51.

[0045] During operation, first, the first driving source 52 drives the loading plate 51 to rotate to the first angular position (horizontal position). At this time, the first pushing mechanism 60 pushes the combined fireworks onto the loading plate 51. After the first pushing mechanism 60 pushes the combined fireworks onto the loading plate 51, the fourth driving source 533 drives the movable member 532 to clamp the combined fireworks. Then, the first driving source 52 drives the loading plate 51 to vibrate back and forth several times. After the vibration is completed, the first driving source 52 drives the loading plate 51 to rotate to the second angular position. Moreover, the fourth driving source 533 drives the movable member 532 to release the combined fireworks. At this time, the second pushing mechanism 70 pushes the combined fireworks on the loading plate 51 onto the detection platform 20, where the combined fireworks are detected in a tilted state.

[0046] In one embodiment of the present application, the fireworks loading and detection device further includes a discharge platform 80; the discharge platform 80 is located on the second side of the detection platform 20, is tilted, and is aligned with the angular position of the detection platform 20, and is capable of receiving the combined fireworks pushed out from the detection platform 20. In this structural setting, the angular position of the discharge platform 80 is aligned with the detection platform 20, so that the combined fireworks on the detection platform 20 can be smoothly pushed onto the discharge platform 80 after completing the detection. In addition, the discharge platform 80 is tilted, and there will be a misalignment with the horizontal plane, with a height difference. When the combined fireworks are pushed out of the discharge platform 80 and re-enter the horizontal plane, there will be a certain amount of shaking, which can adjust the distribution of military gunpowder in the fireworks tube so that it is more evenly distributed in the fireworks tube. In addition, it should be noted that the discharge platform is mounted on the frame and is tilted. During operation, the angle of the discharge platform remains unchanged.

[0047] The fireworks loading and detection device further includes a third pushing mechanism 90 and a material platform 100. The material platform 100 is arranged horizontally and has a height difference with the discharge platform 80. The third pushing mechanism 90 is used to push the assembled fireworks on the discharge platform 80 onto the material platform 100. Here, the discharge platform 80 is arranged at an angle and has a height difference with the material platform 100. When the assembled fireworks are pushed out of the discharge platform 80 and onto the material platform 100, they will vibrate slightly, which can adjust the distribution of the military gunpowder within the fireworks tube, making it more evenly distributed.

[0048] Furthermore, the fireworks loading inspection device also includes a fourth pushing mechanism 110; this mechanism is used to push out combination fireworks identified as qualified by the image processing component from the material platform 100. Here, the fourth pushing mechanism 110 is linked to the image processing component. When the combination fireworks are identified as qualified by the image processing component, the fourth pushing mechanism 110 pushes the combination fireworks out of the material platform 100.

[0049] In one embodiment of the present application, the second pushing mechanism 70 simultaneously pushes the fireworks assembly on the loading plate 51 onto the testing platform 20 and onto the discharge platform 80. Each time a test is performed, the second pushing mechanism 70 pushes the fireworks assembly on the testing platform 20 that has been tested out of the testing platform 20, while simultaneously pushing the fireworks assembly on the loading plate 51 that has not been tested onto the testing platform 20.

[0050] In one embodiment of the present application, the second pushing mechanism 70 includes: a guide rail 71, a sliding seat 72, a pushing member 73, a second driving source 74, and a third driving source 75; the guide rail 71 is arranged on the frame 10; the sliding seat 72 is slidably mounted on the guide rail 71; the second driving source 74 is used to drive the sliding seat 72 to move along the guide rail 71; the third driving source 75 is mounted on the sliding seat 72 and connected to the pushing member 73; the pushing member 73 is provided with a first pushing portion 731 and a second pushing portion 732. When the second driving source 74 drives the sliding seat 72 to move along the guide rail 71, the first pushing portion 731 is used to push the combined fireworks on the loading plate 51 onto the detection platform 20, and the second pushing portion 732 is used to push the combined fireworks on the detection platform 20 onto the discharging platform 80; the third driving source 75 can drive the pushing member 73 to move the first pushing portion 731 and the second pushing portion 732 thereon to extend into or out of the lateral position of the combined fireworks.

[0051] Specifically, the third drive source 75 is mounted on the sliding seat 72 and connected to the push member 73. When the second drive source 74 drives the sliding seat 72 to move along the guide rail 71, the third drive source 75 and the push member 73 move synchronously. Before the push member 73 begins pushing materials, the third drive source 75 drives the push member 73 to move its first push portion 731 and second push portion 732 into position to the side of the combined fireworks. After completing a push and before retracting, the third drive source 75 drives the push member 73 to move its first push portion 731 and second push portion 732 out of position to the side of the combined fireworks to avoid conflict with the combined fireworks. Furthermore, when the push member 73 moves with the sliding seat 72, the first push portion 731 is used to push the combined fireworks on the loading plate 51 onto the inspection platform 20, while the second push portion 732 is used to push the combined fireworks on the inspection platform 20 onto the discharge platform 80.

[0052] In one embodiment of the present application, the detection platform 20 and the image acquisition component 30 are configured to be angle-adjustable and can be adjusted to a horizontal state. In some usage scenarios, the detection platform 20 and the image acquisition component 30 can be adjusted to a horizontal state for use, and the actions of other components can also be adapted accordingly to accommodate the horizontal state of the detection platform 20. In addition, it should be understood that under this setting, the detection platform 20 and the image acquisition component 30 can be adjusted to a horizontal state for use, or to an inclined state for use. The technical features described in the previous section correspond to the case where the detection platform 20 is tilted along the first direction.

[0053] In the embodiment of the present application, each pushing mechanism, including the first pushing mechanism, the second pushing mechanism, the third pushing mechanism, and the fourth pushing mechanism, can use a cylinder as a driving element to push the combined fireworks through the extension and contraction of the cylinder.

[0054] The embodiment of the present application further provides a fireworks production line, comprising the fireworks filling detection device provided in the previous section. The fireworks filling detection device is used to detect the filling status of the combined fireworks after the combined fireworks are filled with military-grade nitrate.

[0055] It should also be noted that the fireworks production line includes equipment for loading gunpowder, paper babas, and effect inner tubes. The aforementioned fireworks loading inspection device is used to inspect the corresponding loading materials after loading the military gunpowder to confirm whether the loading is qualified. For a description of the fireworks loading inspection device, please refer to the previous section and will not be repeated here.

[0056] In the above embodiments of the present application, the description of each embodiment has its own focus. For parts that are not described in detail in a certain embodiment, please refer to the relevant description of other embodiments.

[0057] In addition, the terms "first" and "second" are used for descriptive purposes only and are not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present application, "multiple" means at least two, such as two, three, etc., unless otherwise clearly defined. It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprises" and / or "includes" are used in this specification, they indicate the presence of features, steps, tasks, devices, components and / or combinations thereof.

[0058] The specific embodiments described herein are merely examples of the solutions of this application. Those skilled in the art may make various modifications or additions to the specific embodiments described, or replace them with similar methods, without exceeding the scope defined by the claims.

Claims

1. A fireworks filling detection device, characterized in that: The fireworks filling detection device comprises: frame; The detection platform is tilted along the first direction; two sides of the detection platform along the second direction are respectively a first side and a second side; the first direction and the second direction are perpendicular to each other; An image acquisition component, used for acquiring a single-tube image of the combined fireworks located on the detection platform; An image processing component is connected to the image acquisition component via a data transmission line; A loading mechanism includes a loading plate and a first drive source; the loading plate is located at a first side position of the inspection platform; the first drive source is capable of driving the loading plate to move to a first angular position and a second angular position; when the loading plate is located at the second angular position, the loading plate is aligned with the angular position of the inspection platform; a first pushing mechanism, configured to push the assembled fireworks toward the loading plate when the loading plate is at a first angular position; The second pushing mechanism is used to push the combined fireworks on the loading plate onto the detection platform when the loading plate is at a second angular position.

2. The fireworks filling detection device according to claim 1, characterized in that: The fireworks filling detection device also includes a discharge platform; the discharge platform is located on the second side of the detection platform, is tilted and aligned with the angular position of the detection platform, and can receive the combined fireworks pushed out from the detection platform.

3. The fireworks filling detection device according to claim 2, characterized in that: The second pushing mechanism pushes the combined fireworks on the loading plate onto the detection platform and simultaneously pushes the combined fireworks on the detection platform onto the discharging platform.

4. The fireworks filling detection device according to claim 3, characterized in that: The second pushing mechanism includes: a guide rail, a sliding seat, a pushing member, a second driving source, and a third driving source; The guide rail is arranged on the frame; The sliding seat is slidably mounted on the guide rail; The second driving source is used to drive the sliding seat to move along the guide rail; The third driving source is mounted on the sliding seat and connected to the pushing member; The pushing member is provided with a first pushing portion and a second pushing portion. When the second driving source drives the sliding seat to move along the guide rail, the first pushing portion is used to push the combined fireworks on the loading plate onto the detection platform, and the second pushing portion is used to push the combined fireworks on the detection platform onto the discharging platform. The third driving source can drive the pushing member to move so that the first pushing portion and the second pushing portion thereon extend into or out of the lateral position of the combined firework.

5. The fireworks filling detection device according to claim 2, characterized in that: The fireworks loading detection device further includes a third pushing mechanism and a material platform; the material platform is arranged horizontally and has a height difference with the discharging platform; the third pushing mechanism is used to push the combined fireworks on the discharging platform onto the material platform.

6. The fireworks filling detection device according to claim 5, characterized in that: The fireworks filling detection device further includes a fourth pushing mechanism; the fourth pushing mechanism is used to push the combined fireworks identified as qualified by the image processing component out of the material platform.

7. The fireworks filling detection device according to claim 1, characterized in that: The first driving source can also drive the loading plate to vibrate back and forth.

8. The fireworks filling detection device according to claim 7, characterized in that: The loading plate is also provided with a limiting assembly; the limiting assembly includes a fixed part, a movable part, and a fourth driving source; the fourth driving source can drive the movable part to clamp or release the combined fireworks located between the fixed part and the movable part.

9. The fireworks filling detection device according to any one of claims 1 to 8, characterized in that: The detection platform and the image acquisition component are arranged to be angle-adjustable and can be adjusted to a horizontal state.

10. A fireworks production line, characterized in that: include: A fireworks filling detection device as described in any one of claims 1 to 9.

Citation Information

Patent Citations

  • Visual device for accurately detecting firework propellant powder

    CN216206928U