Agricultural machine roller detection device

By designing the agricultural machine roller detection device of rotating shaft, sliding table assembly and laser probe assembly, the problems of low detection accuracy and poor adaptability in the prior art are solved, and accurate and efficient detection of various types of rollers are realized.

CN223271840UActive Publication Date: 2025-08-26LOVOL HEAVY IND CO LTD
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Patent Information

Application Number
CN202422822429.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-08-26
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

The existing drum jumping capacity inspection tools have low detection accuracy, time-consuming and labor-intensive operation, and different models of roller sizes are different, so they cannot share one detection device and have low adaptability.

Method used

A agricultural machine roller detection device is designed, using a rotating shaft and a sliding table assembly, combined with a laser probe assembly, which can adapt to different types of rollers and achieve accurate detection. The rotation shaft is stabilized through the sliding table assembly and the roller assembly, and the rotation stability is ensured by using the top tightening assembly, and the laser probe assembly detects the jumping amount.

Benefits of technology

It realizes accurate detection of various types of rollers, improves detection efficiency, ensures detection accuracy, and has strong adaptability. It is suitable for different types of agricultural machine rollers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of agricultural machinery part detection equipment, and particularly relates to an agricultural machinery roller detection device which comprises a machine frame, the machine frame comprises a frame body, a rotating shaft is arranged on the frame body, one end of the rotating shaft is rotatably installed on the frame body, and the other end of the rotating shaft is rotatably installed on the frame body through a sliding table assembly. The sliding table assembly is installed on the frame body in a sliding mode, positioning discs are arranged at the two ends of the rotating shaft respectively, positioning bolts are arranged on the positioning discs, laser measuring head assemblies corresponding to the rotating shaft are arranged on the frame body and the sliding table assembly respectively, and the laser measuring head assemblies are used for detecting the jerk value of rotation of a roller. According to the utility model, the rotating shafts with different lengths can be selected according to different machine types, and the laser measuring head assembly is adopted to accurately detect the jerk values of the rollers of various machine types, so that the accuracy of the detection of the jerk values of the rollers is ensured, the generalization of the detection tool is realized, and the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to a detection device for a drum of an agricultural machine, belonging to the technical field of detection equipment for agricultural machine parts. Background Art

[0002] In a wheat harvester, the axial flow drum is installed inside the threshing chamber and is used for threshing wheat. It is a key component of the threshing system. During the threshing process, the drum needs to rotate. If the drum has a large amount of runout during rotation, it will cause the equipment to shake, affecting production efficiency and even causing equipment failure. Therefore, it is necessary to test the drum runout before assembly. Existing drum runout measurement tools are mostly simple detection devices that cannot guarantee detection accuracy and are time-consuming and labor-intensive to operate. In addition, the drums of different machine models vary in size, making it impossible to share a single detection device, resulting in low adaptability. Summary of the Invention

[0003] The utility model aims to solve the defects of the prior art and provides a drum detection device for agricultural machinery.

[0004] A device for detecting an agricultural machinery roller comprises a frame, the frame comprising a frame body, a rotating shaft being provided on the frame body, one end of the rotating shaft being rotatably mounted on the frame body, the other end of the rotating shaft being rotatably mounted on the frame body via a slide assembly, the slide assembly being slidably mounted on the frame body, positioning plates being provided at both ends of the rotating shaft, positioning bolts being provided on the positioning plates, laser probe assemblies being provided on the frame body and the slide assembly corresponding to the rotating shafts, respectively, the laser probe assemblies being used to detect the amount of roller rotation runout.

[0005] The beneficial effects of the present invention are as follows: the present invention fixes the roller by means of a rotating shaft, one end of which is installed through a slide assembly, and the rotating shaft of different lengths can be selected according to different machine models. The laser probe assembly is used to accurately detect the runout of the rollers of various machine models, thereby ensuring the accuracy of the roller runout detection. The roller bodies of various machine models share the detection of the present invention, thereby realizing the universalization of the inspection tool and improving the detection efficiency.

[0006] Furthermore, the slide assembly includes a slide seat and a support plate, the support plate is slidably mounted on the frame, the slide seat is mounted on the support plate, and the end of the rotating shaft is rotatably mounted on the slide seat.

[0007] The beneficial effect of adopting the above-mentioned further technical solution is: by adjusting the position of the support plate and the slide seat on the frame body, the rotating shaft is installed, so that the detection device of the utility model can adapt to rotating shafts of different lengths, thereby being able to detect the rollers of different models of agricultural machinery.

[0008] Furthermore, two sets of roller assemblies are provided on the frame and the slide seat respectively corresponding to the rotating shaft, and the roller assembly includes a rolling disk, which is rotatably installed on the frame and the slide seat, and the end of the rotating shaft is in contact with the rolling disk.

[0009] The beneficial effect of adopting the above further technical solution is that the end of the rotating shaft is installed between the two rolling disks. During the detection process, the roller is rotated by manual operation, and the rotation of the roller drives the rotating shaft to rotate, and the rolling disk follows.

[0010] Furthermore, the rolling plate is respectively mounted on the frame and the slide seat via a pin shaft and a mounting nut, and the pin shaft and the rolling plate are rotationally connected via a mounting bearing.

[0011] The beneficial effect of adopting the above further technical solution is that the installation of the rolling plate is stable and the rotation is smoother through the installation of the pin and the bearing.

[0012] Furthermore, a tightening assembly is provided on the support plate corresponding to the rotating shaft, and the tightening assembly includes a tightening seat and a tightening pin. The tightening seat is installed on the support plate, and the tightening pin is movably installed on the tightening seat. The end of the tightening pin abuts against the end of the rotating shaft, and a baffle is provided on the frame relative to the tightening assembly.

[0013] The beneficial effect of adopting the above further technical solution is: the two ends of the rotating shaft are tightened by the tightening pin of the tightening assembly and the baffle on the frame, so that the rotating shaft is stably installed on the frame, ensuring that the rotating shaft rotates more smoothly on the frame.

[0014] Furthermore, the tightening pin is installed on the tightening seat through a mounting sleeve, the mounting sleeve is fixedly mounted on the tightening seat, and the tightening pin is inserted into the mounting sleeve.

[0015] Furthermore, a cover plate is provided on the mounting sleeve, a tightening spring is provided in the mounting sleeve, a limiting shoulder is provided on the outer side of the tightening pin, one end of the tightening spring is mounted on the limiting shoulder, and the other end of the tightening spring is mounted on the cover plate, a guide pin is provided on the tightening pin, a guide groove is provided on the mounting sleeve, and the guide pin is inserted into the guide groove.

[0016] The beneficial effect of adopting the above-mentioned further technical solution is that the tightening pin is installed on the mounting sleeve through the tightening spring, thereby realizing the movable installation of the tightening pin on the tightening seat, and using the spring force to achieve moderate tightening of the rotating shaft, which is not easy to damage the equipment.

[0017] Furthermore, the positioning plate is connected to the rotating shaft via a key.

[0018] The beneficial effect of adopting the above further technical solution is that the positioning plate is fixed in the circumferential direction of the rotating shaft through the key connection, which is convenient for connection and disassembly.

[0019] Furthermore, a base plate is provided on the frame, and the support plate is slidably mounted on the base plate.

[0020] Furthermore, limit blocks are respectively provided on the front and rear ends of the substrate, a limit pin is provided on the support plate, a limit plate is provided on the substrate, a pin hole is provided on the limit plate, more than one limit plate is provided on the substrate, and the top surface height of the limit plate is lower than the bottom surface height of the support plate.

[0021] The beneficial effects of adopting the above-mentioned further technical solution are: the maximum stroke of the pallet on the base plate is limited by the limit block to prevent the pallet from slipping on the base plate, and the pallet is limited at different positions on the base plate by the limit plate and the limit pin. When the pallet moves to different positions, the pallet is fixed by inserting the limit pin into the pin hole of the limit plate, so that the equipment of the utility model is adaptable to rollers of different models. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0023] Figure 2 Schematic diagram of the three-dimensional structure of the rotating shaft;

[0024] Figure 3 Schematic diagram of the three-dimensional structure of the laser probe assembly;

[0025] Figure 4 Schematic diagram of the three-dimensional structure of the roller assembly;

[0026] Figure 5 is a cross-sectional view of the roller assembly;

[0027] Figure 6 It is a schematic diagram of the three-dimensional structure of the tightening component;

[0028] Figure 7 is a cross-sectional view of the mounting sleeve;

[0029] Figure 8 This is a schematic diagram of the three-dimensional structure of the utility model from another angle.

[0030] The reference numerals are as follows: 100, frame; 101, frame body; 102, directional wheel; 103, universal wheel; 104, slide rail; 105, base plate; 106, limit block; 107, limit plate; 108, baffle; 200, laser probe assembly; 201, sensor probe; 202, mounting bracket; 203, protective cover; 204, mounting plate; 300, roller assembly; 301, rolling plate; 302, pin; 303, Mounting nut; 304, mounting bearing; 401, rotating shaft; 402, positioning plate; 403, positioning bolt; 404, key; 405, positioning cylindrical surface; 500, slide assembly; 501, slide seat; 502, support plate; 504, limit pin; 505, slider; 600, tightening assembly; 601, tightening seat; 602, tightening pin; 603, mounting sleeve; 604, cover plate; 605, tightening spring; 606, guide pin. DETAILED DESCRIPTION

[0031] The principles and features of the present invention are described below in conjunction with the accompanying drawings. The examples given are only used to explain the present invention and are not used to limit the scope of the present invention.

[0032] See also Figures 1-8 , a device for detecting a roller of an agricultural machine includes a frame 100, and the frame 100 includes a frame body 101. In order to facilitate the movement of the equipment, fixed wheels 102 and universal wheels 103 are respectively provided at both ends of the bottom of the frame body 101. A rotating shaft 401 is provided on the frame body 101. One end of the rotating shaft 401 is rotatably mounted on the frame body 101, and the other end of the rotating shaft 401 is rotatably mounted on the frame body 101 through a slide assembly 500. The slide assembly 500 is slidably mounted on the frame body 101. Positioning plates 402 are respectively provided at both ends of the rotating shaft 401. Positioning bolts 403 are provided on the positioning plate 402. In order to position the roller, a positioning cylindrical surface 405 is provided on the opposite surface of the positioning plate 402. The frame body 101 and the slide assembly 500 is provided with a laser probe assembly 200 corresponding to the rotating shaft 401. The laser probe assembly 200 is used to detect the runout of the roller rotation. The laser probe assembly 200 includes a sensor probe 201. The mounting bracket 202 is installed on the frame 101 and the slide assembly 500 through the mounting plate 204. The mounting plate 204 is provided with a mounting bracket 202. The sensor probe 201 is installed on the mounting bracket 202. The mounting plate 204 is also provided with a protective cover 203 to provide protection for the sensor probe 201. The laser probe assembly 200 is provided with two groups on the frame 101 and the slide assembly 500, respectively, for detecting the runout of the two end planes of the roller and the runout of the cylindrical surfaces at both ends of the rotating shaft 401.

[0033] The slide assembly 500 includes a slide seat 501 and a support plate 502 . The support plate 502 is slidably mounted on the frame 101 . The slide seat 501 is mounted on the support plate 502 . The end of the rotating shaft 401 is rotatably mounted on the slide seat 501 .

[0034] Two sets of roller assemblies 300 are respectively provided on the frame 101 and the slide seat 501 corresponding to the rotating shaft 401. The roller assembly 300 includes a rolling plate 301, which is rotatably mounted on the frame 101 and the slide seat 501. The end of the rotating shaft 401 is in contact with the rolling plate 301.

[0035] The rolling plate 301 is respectively installed on the frame 101 and the slide seat 501 through the pin 302 and the mounting nut 303. The pin 302 and the rolling plate 301 are rotatably connected through the mounting bearing 304. Specifically, the pin 302 is fixedly installed on the frame 101 and the slide seat 501, the mounting bearing 304 is mounted on the pin 302, and the rolling plate 301 is mounted on the mounting bearing 304. The mounting bearing 304 is a deep groove ball bearing. The mounting nut 303 is threadedly connected to the pin 302, and the rolling plate 301 and the mounting bearing 304 are limitedly installed on the pin 302.

[0036] A tightening assembly 600 is provided on the support plate 502 corresponding to the rotating shaft 401. The tightening assembly 600 includes a tightening seat 601 and a tightening pin 602. The tightening seat 601 is installed on the support plate 502, and the tightening pin 602 is movably installed on the tightening seat 601. One end of the tightening pin 602 abuts against the end of the rotating shaft 401, and the other end of the tightening pin 602 is provided with a handle.

[0037] The jacking pin 602 is mounted on the jacking seat 601 through a mounting sleeve 603. The mounting sleeve 603 is fixedly mounted on the jacking seat 601, and the jacking pin 602 is inserted into the mounting sleeve 603. A baffle 108 is provided on the frame 101 relative to the jacking assembly 600.

[0038] A cover plate 604 is provided on the mounting sleeve 603, a tightening spring 605 is provided inside the mounting sleeve 603, a limiting shoulder is provided on the outer side of the tightening pin 602, one end of the tightening spring 605 is mounted on the limiting shoulder, and the other end of the tightening spring 605 is mounted on the cover plate 604, a guide pin 606 is provided on the tightening pin 602, and a guide groove is provided on the mounting sleeve 603, and the guide pin 606 is inserted into the guide groove, and the guide groove and the guide pin 606 provide a guiding effect on the movement of the tightening pin 602. In order to protect the rotating shaft 401, the end of the tightening pin 602 is spherical, and the other end of the tightening pin 602 is provided with a handle for convenient manual operation.

[0039] The positioning plate 402 is connected to the rotating shaft 401 via a key 404 . Specifically, the rotating shaft 401 and the positioning plate 402 are respectively provided with a key slot, and the key 404 is disposed in the key slot.

[0040] A base plate 105 is provided on the frame 101, and the support plate 502 is slidably installed on the base plate 105. Specifically, a slide rail 104 is symmetrically provided on the base plate 105, and a slider 505 is provided at the bottom of the support plate 502. The slider 505 is slidably installed on the slide rail 104, thereby sliding the support plate 502 on the base plate 105.

[0041] Limit blocks 106 are respectively provided at the front and rear ends of the base plate 105, a limit pin 504 is provided on the support plate 502, and a limit plate 107 is provided on the base plate 105. The limit plate 107 is provided with a pin hole. There is more than one limit plate 107 on the base plate 105, and the top surface height of the limit plate 107 is lower than the bottom surface height of the support plate 502, that is, the top surface height of the limit plate 107 is less than the height of the slide rail 104.

[0042] The detection process of the utility model is as follows:

[0043] 1. Adjust the position of the slide assembly according to the model of the roller to be tested. Specifically, slide the support plate 502 into place on the slide rail 104, and then insert the limit pin 504 into the pin hole of the limit plate 107 to limit the slide assembly.

[0044] 2. Insert the rotating shaft 401 into the holes at both ends of the roller, install the keys 404 in the keyways at both ends of the rotating shaft 401, and then insert the positioning plates 402 at both ends of the rotating shaft 401, and fit the keyways of the positioning plates 402 onto the keys 404 at both ends of the rotating shaft 401, thereby fixing the roller on the rotating shaft.

[0045] 3. Insert the positioning cylindrical surface 405 of the positioning disk 402 at one end of the rotating shaft 401 into the hole at one end of the drum, and insert the positioning cylindrical surface 405 of the positioning disk 402 at the other end of the rotating shaft 401 into the hole at the other end of the drum. Insert multiple positioning bolts 403 into the holes of the positioning disk 402, and then screw them into the nut holes of the drum. Use an air trigger to tighten the positioning bolts 403 on the positioning disks 402 at both ends of the rotating shaft 401, thereby assembling the rotating shaft 401 and the drum together to form an assembly, simulating the same assembly of the product shaft, web, key, bolts and drum.

[0046] 4. Hoist the assembled assembly onto the frame 101, place the two ends of the rotating shaft 401 at the angle between the frame 101 and the two rolling plates 301 on the slide assembly 500, and use the end of the tightening pin 601 of the tightening assembly 600 to tighten the axial end face of the rotating shaft 401 so that the rotating shaft 401 is in close contact with the end face of the baffle 108 on the frame 101.

[0047] 5. Manually rotate the assembled assembly and use the sensor probe 201 of the laser probe assembly 200 to detect the runout of the two end planes of the drum and the runout of the cylindrical surface of the rotating shaft 401.

[0048] 6. After the inspection is completed, pull the handle to withdraw the locking pin 601 of the locking assembly 600 and hang the assembly from the frame 101.

[0049] 7. If you want to test a different type of roller, replace the corresponding rotating shaft 401 and perform the test using the above steps.

[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. An agricultural machinery roller detection device, comprising a frame (100), characterized in that: The frame (100) comprises a frame body (101), a rotating shaft (401) is provided on the frame body (101), one end of the rotating shaft (401) is rotatably mounted on the frame body (101), the other end of the rotating shaft (401) is rotatably mounted on the frame body (101) via a slide assembly (500), the slide assembly (500) is slidably mounted on the frame body (101), positioning disks (402) are respectively provided at both ends of the rotating shaft (401), positioning bolts (403) are provided on the positioning disks (402), laser probe assemblies (200) are respectively provided on the frame body (101) and the slide assembly (500) corresponding to the rotating shaft (401), and the laser probe assembly (200) is used to detect the amount of runout of the roller during rotation.

2. The agricultural machinery drum detection device according to claim 1, characterized in that: The slide assembly (500) includes a slide seat (501) and a support plate (502), wherein the support plate (502) is slidably mounted on the frame (101), the slide seat (501) is mounted on the support plate (502), and the end of the rotating shaft (401) is rotatably mounted on the slide seat (501).

3. The agricultural machinery drum detection device according to claim 2, characterized in that: Two groups of roller assemblies (300) are respectively provided on the frame (101) and the slide seat (501) corresponding to the rotating shaft (401). The roller assembly (300) includes a rolling disk (301). The rolling disk (301) is rotatably mounted on the frame (101) and the slide seat (501). The end of the rotating shaft (401) is in contact with and connected to the rolling disk (301).

4. The agricultural machinery drum detection device according to claim 3, characterized in that: The rolling disc (301) is respectively mounted on the frame (101) and the slide seat (501) via a pin (302) and a mounting nut (303), and the pin (302) and the rolling disc (301) are rotationally connected via a mounting bearing (304).

5. The agricultural machinery drum detection device according to claim 4, characterized in that: A tightening assembly (600) is provided on the supporting plate (502) corresponding to the rotating shaft (401), and the tightening assembly (600) includes a tightening seat (601) and a tightening pin (602). The tightening seat (601) is installed on the supporting plate (502), and the tightening pin (602) is movably installed on the tightening seat (601). The end of the tightening pin (602) abuts against the end of the rotating shaft (401). A baffle (108) is provided on the frame (101) relative to the tightening assembly (600).

6. The agricultural machinery drum detection device according to claim 5, characterized in that: The tightening pin (602) is installed on the tightening seat (601) through a mounting sleeve (603). The mounting sleeve (603) is fixedly mounted on the tightening seat (601), and the tightening pin (602) is inserted into the mounting sleeve (603).

7. The agricultural machinery drum detection device according to claim 6, characterized in that: A cover plate (604) is provided on the mounting sleeve (603), a tightening spring (605) is provided in the mounting sleeve (603), a limiting shoulder is provided on the outer side surface of the tightening pin (602), one end of the tightening spring (605) is mounted on the limiting shoulder, and the other end of the tightening spring (605) is mounted on the cover plate (604), a guide pin (606) is provided on the tightening pin (602), a guide groove is provided on the mounting sleeve (603), and the guide pin (606) is inserted into the guide groove.

8. The agricultural machinery drum detection device according to claim 7, characterized in that: The positioning plate (402) is connected to the rotating shaft (401) via a key (404).

9. The agricultural machinery drum detection device according to claim 8, characterized in that: A base plate (105) is provided on the frame (101), and the support plate (502) is slidably mounted on the base plate (105).

10. The agricultural machinery drum detection device according to claim 9, characterized in that: The front and rear ends of the base plate (105) are respectively provided with limit blocks (106), the support plate (502) is provided with a limit pin (504), the base plate (105) is provided with a limit plate (107), the limit plate (107) is provided with a pin hole, more than one limit plate (107) is provided on the base plate (105), and the top surface height of the limit plate (107) is lower than the bottom surface height of the support plate (502).