Conical joint column type porcelain insulator

By designing the adjustment and positioning mechanism of the conical column type porcelain insulator, the problem of angle adjustment of existing porcelain sleeve insulators is solved, the installation stability and safety are improved, and the wires are prevented from wear and damage.

CN223273072UActive Publication Date: 2025-08-26JIANGXI RED STAR PORCELAIN CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422561238.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-23
Publication Date
2025-08-26
Estimated Expiration
2034-10-23

Smart Images

  • Figure CN223273072U_ABST
    Figure CN223273072U_ABST
Patent Text Reader

Abstract

The utility model discloses a coned column type porcelain insulator, which relates to the technical field of porcelain insulators and comprises a ceramic main body and a supporting plate seat, an insulating rubber mat is arranged right above the ceramic main body, a cap fitting is arranged right above the insulating rubber mat, an adjusting mechanism is arranged right below the ceramic main body, and the supporting plate seat is arranged on the ceramic main body. The adjusting mechanism adjusts the mounting angle of the bottom end of the ceramic body according to the mounting position of the ceramic body, the positioning mechanism is arranged on the outer side of the supporting plate base, the supporting plate base unfolds the connecting piece on the outer side of the supporting plate base according to the administrative of the mounting position, and then the stability of the supporting plate base in the mounting process is improved. According to the installation requirements, the angle of the ceramic body is adjusted, abrasion and damage of the wire due to the fact that the tension is too large when the wire is pulled and tensioned can be prevented, it is guaranteed that the posture of the wire in the air is stable, and the device can adapt to various construction conditions.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of porcelain insulators, in particular to a cone-connected column type porcelain insulator. Background Art

[0002] The trend of heavy-duty railways is imperative to meet the people's growing travel needs. Since insulators are key contact suspension components in the traction power supply system used to support and suspend live bodies and insulate live bodies from grounding bodies, as the train speed increases, new requirements will be put forward for the mechanical and electrical properties of insulators.

[0003] Porcelain-sheathed power station insulators serve as containers and insulating sheaths for devices such as voltage transformers, current transformers, and lightning arresters. Another type of insulator is the cable terminator, which connects cables to overhead lines. However, due to the flexible nature of the wires and the varying installation locations, adjusting the angle to suit installation requirements can be difficult, adding to the complexity of insulator installation and securing. Summary of the Invention

[0004] The purpose of the utility model is to provide a cone-connected column type porcelain insulator to solve the above-mentioned defects caused by the prior art.

[0005] A cone-connected column-type porcelain insulator includes a ceramic body and a support plate seat. An insulating rubber pad is arranged directly above the ceramic body, a cap accessory is arranged directly above the insulating rubber pad, and an adjustment mechanism is arranged directly below the ceramic body. The adjustment mechanism adjusts the installation angle of the bottom end of the ceramic body according to the installation position of the ceramic body. A positioning mechanism is provided on the outside of the support plate seat. The support plate seat expands the connecting piece on the outside of the support plate seat according to the administration of the installation position, thereby improving the stability of the support plate seat during installation.

[0006] Preferably, the adjustment mechanism includes a base, a fastening hole, a semicircular fastening seat, a metal rod, a rolling bearing and a fastener. The base is arranged at the bottom end of the metal rod, the metal rod is connected to the inside of the ceramic body, the outer side of the semicircular fastening seat is connected to the base, the outer side of the base is connected to the fastener, the outer side of the semicircular fastening seat is provided with fastening holes at equal intervals, and the rolling bearing is installed inside the base.

[0007] Preferably, the metal rod is connected to the interior of the base via a rolling bearing connected to the bottom end.

[0008] Preferably, the positioning mechanism includes a support plate seat, an isolation gasket, a bottom clamping strip and a bearing shaft. The support plate seat is installed at the bottom end of the semicircular fastening seat. The bottom end of the support plate seat is symmetrically provided with a bottom clamping strip. The outer side of the bottom clamping strip is connected to the bearing shaft, and the outer side of the bottom clamping strip is connected to the isolation gasket.

[0009] Preferably, the support plate seat is connected to one end of the bottom clamping bar through a bearing shaft that is connected through it.

[0010] Preferably, the base is connected to the semicircular fastening seat via a fastener that passes through one side.

[0011] Compared with the prior art, the utility model has the following advantages:

[0012] 1. According to the installation requirements, the angle of the ceramic body is adjusted to prevent excessive tension caused by pulling and tightening the wire, which may cause wear and damage to the wire. This ensures the stability of the wire in the air and can adapt to a variety of construction conditions. It also reduces the lateral tension on the insulator, prevents accidents caused by insulator damage, and increases safety.

[0013] 2. During the installation process, the outer side of the base set at the bottom end of the ceramic body is connected to the semicircular fastening seat, which facilitates the fastening of the ceramic body and the semicircular fastening seat, improves the flexibility of disassembly and replacement of the semicircular fastening seat, and drives the bottom end of the metal rod to rotate through the rolling bearing, thereby rotating and replacing the metal rod and the ceramic body. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the utility model.

[0015] Figure 2 It is a schematic diagram of the overall front view structure of the present utility model.

[0016] Figure 3 This is a schematic diagram of the front cross-sectional structure of the ceramic body in the present invention.

[0017] Figure 4 This is a schematic diagram of the ceramic body rotating structure in the present utility model.

[0018] Figure 5 This is a bottom view of the structure of the support plate seat in the present invention.

[0019] in:

[0020] 1. Ceramic body; 2. Insulating rubber pad; 3. Cap accessory; 4. Base; 5. Adjustment mechanism; 6. Fastening hole; 7. Semicircular fastening seat; 8. Support plate seat; 9. Metal rod; 10. Rolling bearing; 11. Fastener; 12. Isolation gasket; 13. Bottom clamping strip; 14. Bearing shaft; 15. Positioning mechanism. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0022] like Figures 1 to 5 As shown, a cone-connected column porcelain insulator includes a ceramic body 1 and a support plate seat 8. An insulating rubber pad 2 is provided directly above the ceramic body 1, and a cap accessory 3 is provided directly above the insulating rubber pad 2. An adjustment mechanism 5 is provided directly below the ceramic body 1. The adjustment mechanism 5 adjusts the installation angle of the bottom end of the ceramic body 1 according to the installation position of the ceramic body 1. A positioning mechanism 15 is provided on the outside of the support plate seat 8. The support plate seat 8 unfolds the connecting parts on the outside of the support plate seat 8 according to the administration of the installation position, thereby improving the stability of the support plate seat 8 during the installation process.

[0023] In this embodiment, the adjustment mechanism 5 includes a base 4, a fastening hole 6, a semicircular fastening seat 7, a metal rod 9, a rolling bearing 10 and a fastener 11. The base 4 is arranged at the bottom end of the metal rod 9, and the metal rod 9 is connected to the interior of the ceramic body 1. The outer side of the semicircular fastening seat 7 is connected to the base 4, and the outer side of the base 4 is connected to the fastener 11. The outer side of the semicircular fastening seat 7 is provided with fastening holes 6 at equal intervals, and the rolling bearing 10 is installed inside the base 4.

[0024] In this embodiment, the metal rod 9 is connected to the inside of the base 4 via a rolling bearing 10 connected to the bottom end. The metal rod 9 set on the top end of the rolling bearing 10 is rotated to adjust and control the connection of the cap accessory 3.

[0025] In this embodiment, the positioning mechanism 15 includes a pallet seat 8, an isolation gasket 12, a bottom clamping strip 13 and a bearing shaft 14. The pallet seat 8 is installed at the bottom end of the semicircular fastening seat 7. The bottom clamping strip 13 is symmetrically arranged at the bottom end of the pallet seat 8. The outer side of the bottom clamping strip 13 is connected with the bearing shaft 14. The outer side of the bottom clamping strip 13 is connected with an isolation gasket 12. The bottom clamping strip 13 is used to increase the clamping force of the bottom end of the pallet seat 8 to avoid the connection structure of the pallet seat 8 being too simple.

[0026] In this embodiment, the support plate seat 8 is connected to one end of the bottom clamping bar 13 through a through-connected bearing shaft 14, and the bottom clamping bar 13 and the support plate seat 8 are rotated to adjust the positioning of the bottom clamping bar 13.

[0027] In this embodiment, the base 4 is connected to the semicircular fastening seat 7 through a fastener 11 that penetrates the base 4 on one side. The base 4 and the semicircular fastening seat 7 are tilted and adjusted to meet the adjustment control of the base 4.

[0028] The practical application of this cone-connected column porcelain insulator includes the following work contents:

[0029] Step 1: The operator first contacts the pallet seat 8 with the building or cable rack according to the use requirements, and pulls the bottom clamping strip 13 to rotate the bottom clamping strip 13 on the outside of the pallet seat 8, so that the clamping angle formed by the bottom clamping strip 13 and the pallet seat 8 clamps and positions the outside of the building frame, and locks the bottom clamping strip 13 and the outside of the building frame with bolts, thereby completing the positioning of the pallet seat 8 and improving the stability of the pallet seat 8 during the high-altitude positioning process. The isolation gasket 12 provided on the outside of the bottom clamping strip 13 contacts the iron frame to increase the friction force of the connection of the bottom clamping strip 13;

[0030] Step 2: The operator can install the base 4 on the surface of the semicircular fastening seat 7, and then adjust the angle of the semicircular fastening seat 7 and the ceramic body 1, and then insert the fastener 11 horizontally into the inside of the fastening hole 6, and fasten the outside of the base 4 and the semicircular fastening seat 7 to complete the angle positioning of the ceramic body 1. After installing the insulator, connect the cable and the equipment to the cap fitting 3 set at the top of the ceramic body 1. When connecting the cable, ensure that all connections are tight and seamless, and have good contact;

[0031] Step 3: During installation, the insulating rubber pad 2 supports and isolates the bottom end of the cap accessory 3. According to the position of the wire and the ceramic body 1, the metal rod 9 set on the outside of the ceramic body 1 can be pulled, so that the rolling bearing 10 set at the bottom end of the metal rod 9 inside the ceramic body 1 rotates on the outside of the base 4, and then the installation direction of the cap accessory 3 set at the top of the metal rod 9 is adjusted.

[0032] Therefore, the embodiments disclosed above are only illustrative in all respects and are not exclusive. All changes within the scope of the present invention or within the scope equivalent to the present invention are included in the present invention.

Claims

1. A cone-connected column type porcelain insulator, characterized in that: The invention comprises a ceramic body (1) and a support plate seat (8), wherein an insulating rubber pad (2) is arranged directly above the ceramic body (1), a cap accessory (3) is arranged directly above the insulating rubber pad (2), an adjustment mechanism (5) is arranged directly below the ceramic body (1), and the adjustment mechanism (5) adjusts the installation angle of the bottom end of the ceramic body (1) according to the installation position of the ceramic body (1), and a positioning mechanism (15) is arranged on the outside of the support plate seat (8), and the support plate seat (8) unfolds the connecting parts on the outside of the support plate seat (8) according to the installation position, thereby improving the stability of the support plate seat (8) during the installation process.

2. The cone-connected post-type porcelain insulator according to claim 1, characterized in that: The adjusting mechanism (5) comprises a base (4), a fastening hole (6), a semicircular fastening seat (7), a metal rod (9), a rolling bearing (10) and a fastener (11); the base (4) is arranged at the bottom end of the metal rod (9); the metal rod (9) penetrates and is connected to the interior of the ceramic body (1); the outer side of the semicircular fastening seat (7) is connected to the base (4); the outer side of the base (4) is penetrated and connected to the fastener (11); the outer side of the semicircular fastening seat (7) is provided with fastening holes (6) at equal intervals; and the rolling bearing (10) is installed inside the base (4).

3. The cone-connected post-type porcelain insulator according to claim 2, characterized in that: The metal rod (9) is connected to the inside of the base (4) via a rolling bearing (10) connected to the bottom end.

4. The cone-connected post-type porcelain insulator according to claim 1, characterized in that: The positioning mechanism (15) includes a support plate seat (8), an isolation gasket (12), a bottom clamping strip (13) and a bearing shaft (14); the support plate seat (8) is installed at the bottom end of the semicircular fastening seat (7); the bottom clamping strip (13) is symmetrically arranged at the bottom end of the support plate seat (8); the outer side of the bottom clamping strip (13) is connected to the bearing shaft (14); and the outer side of the bottom clamping strip (13) is connected to the isolation gasket (12).

5. The cone-connected post-type porcelain insulator according to claim 4, characterized in that: The support plate seat (8) is connected to one end of the bottom clamping strip (13) via a through-connected bearing shaft (14).

6. The cone-connected post-type porcelain insulator according to claim 2, characterized in that: The base (4) is connected to the semicircular fastening seat (7) via a fastener (11) that penetrates and connects on one side.